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W415-0527 / A / 04.14.11

SAFETY INFORMATION

- Do not store or use gasoline or other fl ammable 
vapors and liquids in the vicinity of this or any 
other appliance.
- WHAT TO DO IF YOU SMELL GAS:
• 

Do not try to light any appliance.

• 

Do not touch any electrical switch; do not use        
any phone in your building.

• 

Immediately call your gas supplier from a        
neighbour’s phone.  Follow the gas supplier’s        
instructions.

• 

If you cannot reach your gas supplier, call the        
fi re department.

- Installation and service must be performed by a 
qualifi ed installer, service agency or the supplier.
- This is an unvented gas-fi red heater that 
uses air (oxygen) from the room in which it is 
installed. Provisions for adequate combustion 
and ventilation air must be provided. Refer to 
section “ COMBUSTION AND VENTILATION AIR 
PROVISIONS”.

INSTALLER:  LEAVE THIS MANUAL WITH THE APPLIANCE.

CONSUMER:  RETAIN THIS MANUAL FOR FUTURE REFERENCE.

INSTALLATION AND 

OPERATING INSTRUCTIONS

1.23A

Wolf Steel Ltd., 24 Napoleon Rd., Barrie, ON, L4M 0G8 Canada / 

103 Miller Drive, Crittenden, Kentucky, USA, 41030

Phone (705)721-1212 • Fax (705)722-6031 • www.napoleonfi replaces.com • [email protected]

!

WARNING

If the information in these instructions are 
not followed exactly, a fi re or explosion 
may result causing property damage, 
personal injury or loss of life.

CERTIFIED FOR THE UNITED STATES USING ANSI METHODS.

$10.00

This appliance may be installed in an aftermarket,
permanently located, manufactured (mobile) home, 
where not prohibited by local codes.
This appliance is only for use with the type of gas 
indicated on the rating plate. This appliance is not 
convertible for use with other gases.

ZCVF36

ZCVF42

ZERO CLEARANCE 

VENTLESS FIREBOX 

ENCLOSURE

CONFORMS TO THE STANDARD ANSI Z21.91 VENTLESS FIREBOX ENCLOSURES FOR UNVENTED ROOM HEATERS

Summary of Contents for ZCVF36

Page 1: ...ISIONS INSTALLER LEAVE THIS MANUAL WITH THE APPLIANCE CONSUMER RETAIN THIS MANUAL FOR FUTURE REFERENCE INSTALLATION AND OPERATING INSTRUCTIONS 1 23A Wolf Steel Ltd 24 Napoleon Rd Barrie ON L4M 0G8 Canada 103 Miller Drive Crittenden Kentucky USA 41030 Phone 705 721 1212 Fax 705 722 6031 www napoleonfireplaces com ask napoleonproducts com WARNING If the information in these instructions are not foll...

Page 2: ...INSTALLATION 9 4 0 FINISHING 10 4 1 HOOD INSTALLATION 10 5 0 OPTIONAL BLOWER INSTALLATION 11 6 0 REPLACEMENTS 13 7 0 WARRANTY 14 8 0 SERVICE HISTORY 15 FOR USE ONLY WITH A ANSI Z21 11 2 LISTED GAS FIRED UNVENTED ROOM HEATER NOT TO EXCEED 40 000 BTU H FOLLOW THE INSTRUCTIONS AND COMPLETE THE INSTALLATION OF THE UNVENTED ROOM HEATER Carefully review the instructions supplied with the unvented room h...

Page 3: ...nd hearth guards to protect children from hot surfaces These screens and guards must be fastened to the floor Any safety screen or guard removed for servicing must be replaced prior to operating the appliance It is imperative that the control compartments burners and circulating blower and its passageway in the appliance are kept clean The appliance should be inspected before use and at least annu...

Page 4: ... A 04 14 11 2 1 DIMENSIONS 2 1 1 ZCVF36 2 1 2 ZCVF42 31 7 8 21 1 8 42 1 3 4 32 1 2 25 36 19 23 36 3 8 21 1 8 46 5 8 1 3 4 35 1 2 30 40 1 2 19 26 NOTE Dashed lines represent the shape of the firebox walls and back ...

Page 5: ...s on the ventless firebox enclosure One on each side of the unit two at the rear and one on the bottom Using the following illustrations identify the preferred inlet and remove corresponding knock out 2 2 1 ZCVF36 2 2 2 ZCVF42 13 7 21 16 3 8 13 1 4 7 16 3 8 7 23 3 8 16 3 8 13 1 4 7 ...

Page 6: ... TO COMBUSTIBLES 2 INSIDE WALL OF FIREPLACE FRONT EDGE E 9700539 WSL 4001657 NGZ 4001658 NAC 4001659 WUSA E E For rating plate location see INSTALLATION OVERVIEW section This illustration is for reference only Refer to the rating plate on the appliance for accurate information S A M P L E S A M P L E ANCE NCE HER THA HAN N A APPLI PPLIANC A E E IREPLACE REPLACE OR OR RED ED UNVEN UNVENT TED ED FIR...

Page 7: ...ION AND OTHER MATERIALS ARE SECURED WHEN CONSTRUCTING THE ENCLOSURE ALLOW FOR FINISHING MATERIAL THICKNESS TO MAINTAIN CLEARANCES FRAMING OR FINISHING MATERIAL CLOSER THAN THE MINIMUMS LISTED MUST BE CONSTRUCTED ENTIRELY OF NON COMBUSTIBLE MATERIALS MATERIALS CONSISTING ENTIRELY OF STEEL IRON BRICK TILE CONCRETE SLATE GLASS OR PLASTERS OR ANY COMBINATION THEREOF ARE SUITABLE MATERIALS THAT ARE REP...

Page 8: ...ntless firebox enclosure raise the ventless firebox enclosure to accommodate for the thickness of the finished floor materials i e tile carpeting hard wood Objects placed in front of the ventless firebox enclosure should be kept a minimum of 4 feet away from the front face Minimum clearance to combustible construction from appliance sides back bottom and top of the unit 0 inch recessed depth 21 1 ...

Page 9: ...e areas Combustible mantel clearance can vary according to the mantel depth Use the graph to help evaluate the clearance needed TOP OF UNIT 7 6 MANTEL 4 MANTEL 6 4 7 MANTEL MANTEL WIDTH 4 7 5 6 4 MATERIALS STUD COMBUSTIBLE 5 6 7 4 4 55 1A A Attach the nailing tabs to the corner posts using the 2 sheet metal screws sup plied Secure through the centre of the top and bottom slots in the nailing tab a...

Page 10: ...o place on the top inside surface of the ventless firebox enclosure to align with the three pre drilled holes B Screw the hood securely into place with the three screws provided WARNING RISK OF FIRE NEVER OBSTRUCT THE FRONT OPENING OF THE APPLIANCE THE FRONT OF THE APPLIANCE MUST BE FINISHED WITH ANY NON COMBUSTIBLE MATERIALS SUCH AS BRICK MARBLE GRANITE ETC PROVIDED THAT THESE MATERIALS DO NOT GO...

Page 11: ...d insulated The three slots on the blower mounting bracket allow ease of adjustment when attaching the blower For a quiet running blower do not allow the assembly to sit on the firebox base Slide the vibration reducing pad A into the clip C and up against the threaded stud B at the other end The blower must be able to be positioned entirely onto the pad Tilt the blower onto its side Slide it past ...

Page 12: ...Replace the blower access cover I Attach the black white wires to the back of the thermal switch and install at the rear of the firebox using the thermal switch support bracket as illustrated J Replace the hearth pads WITHOUT THERMAL SWITCH BRACKET A Remove the hearth pads and blower access cover B Install the blower using the optional blower installation instructions C Cut the red wire as close t...

Page 13: ...CCORDANCE WITH THIS MANUAL OR FAILURE TO USE ONLY PARTS SPECIFICALLY APPROVED WITH THIS APPLIANCE MAY RESULT IN PROPERTY DAMAGE OR PERSONAL INJURY WARNING COMPONENTS REF ZCVF36 ZCVF42 DESCRIPTION 1 W385 0334 W385 0334 NAPOLEON LOGO 2 W565 0084 W565 0085 CURTAIN MESH 3 W565 0056 W565 0057 CURTAIN ROD 4 W335 0044 W335 0045 HOOD 5 W500 0192 W500 0192 PANEL BRACKETS 6 W475 0400 W475 0399 HEARTH PAD RI...

Page 14: ...ger plated trim or other components due to water weather damage long periods of dampness condensation damaging chemicals or cleaners will not be the responsibility of NAPOLEON All parts replaced under the President s Limited Lifetime Warranty Policy are subject to a single claim During the first 10 years NAPOLEON will replace or repair the defective parts covered by the lifetime warranty at our di...

Page 15: ...15 W415 0527 A 04 14 11 8 0 SERVICE HISTORY 43 1 ...

Page 16: ...16 W415 0527 A 04 14 11 44 1 14 0 NOTES ...

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