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W415-0299 / C / 03.12.03

NAPOLEON gas fireplaces are manufactured under the strict Standard of the world recognized

ISO 9001 : 2000 Quality Assurance Certificate.

NAPOLEON products are designed with superior components and materials, assembled by trained craftsmen
who take great pride in their work. The burner and valve assembly are leak and test-fired at a quality test
station. The complete fireplace is thoroughly inspected by a qualified technician before packaging to ensure that
you, the customer, receives the quality product that you expect from  NAPOLEON.

NAPOLEON GAS FIREPLACE PRESIDENT'S LIFETIME LIMITED WARRANTY

The following materials and workmanship in your new 

The following materials and workmanship in your new 

The following materials and workmanship in your new 

The following materials and workmanship in your new 

The following materials and workmanship in your new NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON gas fireplace are war-

 gas fireplace are war-

 gas fireplace are war-

 gas fireplace are war-

 gas fireplace are war-

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,

ranted against defects for as long as you own the fireplace. This covers: combustion chamber,
heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage

heat exchanger, stainless steel burner, phazer™ logs and embers, ceramic glass (thermal breakage
only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum

only), gold plated parts against tarnishing, porcelainized enamelled components and aluminum
extrusion trims.

extrusion trims.

extrusion trims.

extrusion trims.

extrusion trims.

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

Electrical (110V and millivolt) components and wearable parts such as blowers, gas valves,

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are

thermal switch, switches, wiring, remote controls, ignitor, gasketing, and pilot assembly are
covered and 

covered and 

covered and 

covered and 

covered and NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON      will provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year of

will provide replacement parts free of charge during the first year of

the limited warranty.

the limited warranty.

the limited warranty.

the limited warranty.

the limited warranty.

Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,

Labour related to warranty repair is covered free of charge during the first year. Repair work,

however, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to the

however, requires the prior approval of an authorized company official. Labour costs to the
account of 

account of 

account of 

account of 

account of NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON are based on a predetermined rate schedule and any repair work must

 are based on a predetermined rate schedule and any repair work must

 are based on a predetermined rate schedule and any repair work must

 are based on a predetermined rate schedule and any repair work must

 are based on a predetermined rate schedule and any repair work must

be done through an authorized 

be done through an authorized 

be done through an authorized 

be done through an authorized 

be done through an authorized NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON

NAPOLEON dealer.

 dealer.

 dealer.

 dealer.

 dealer.

CONDITIONS AND LIMITATIONS

NAPOLEON warrants its products against manufacturing defects to the original purchaser only -- i.e., the individual or legal entity (registered customer) whose name appears on the

warranty registration card filed with NAPOLEON -- provided that the purchase was made through an authorized NAPOLEON dealer and is subject to the following conditions and limitations:

This factory warranty is nontransferable and may not be extended whatsoever by any of our representatives.
The gas fireplace must be installed by a licenced, authorized service technician or contractor. Installation must be done in accordance with the installation instructions included with the

product and all local and national building and fire codes.

This limited warranty does not cover damages caused by misuse, lack of maintenance, accident, alterations, abuse or neglect and parts installed from other manufacturers will nullify this

warranty.

This limited warranty further does not cover any scratches, dents, corrosion or discolouring caused by excessive heat, abrasive and chemical cleaners nor chipping on porcelain enamel

parts, mechanical breakage of PHAZER™ logs and embers, nor any venting components used in the installation of the fireplace.

NAPOLEON warrants its stainless steel burners against defects in workmanship and material for life, subject to the following conditions: During the first 10 years NAPOLEON will replace

or repair the defective parts at our option free of charge. From 10 years to life, NAPOLEON will provide replacement burners at 50% of the current retail price.

In the first year only, this warranty extends to the repair or replacement of warranted parts which are defective in material or workmanship provided that the product has been operated in

accordance with the operation instructions and under normal conditions.

After the first year, with respect to this President's Limited Lifetime Warranty, NAPOLEON may, at its discretion, fully discharge all obligations with respect to this warranty by refunding

to the original warranted purchaser the wholesale price of any warranted but defective part(s).

After the first year, NAPOLEON will not be responsible for installation, labour or any other costs or expenses related to the reinstallation of a warranted part, and such expenses are not

covered by this warranty.

Notwithstanding any provisions contained in this President's Limited Lifetime Warranty, NAPOLEON’S responsibility under this warranty is defined as above and it shall not in any event

extend to any incidental, consequential or indirect damages.

This warranty defines the obligations and liability of NAPOLEON with respect to the NAPOLEON gas fireplace and any other warranties expressed or implied with respect to this product,

its components or accessories are excluded.

NAPOLEON neither assumes, nor authorizes any third party to assume, on its behalf, any other liabilities with respect to the sale of this product. NAPOLEON will not be responsible for:

over-firing, downdrafts, spillage caused by environmental conditions such as rooftops, buildings, nearby trees, hills, mountains, inadequate vents or ventilation, excessive venting configu-
rations, insufficient makeup air, or negative air pressures which may or may not be caused by mechanical systems such as exhaust fans, furnaces, clothes dryers, etc.

Any damages to fireplace, combustion chamber, heat exchanger, brass trim or other component  due to water, weather damage, long periods of dampness, condensation, damaging

chemicals or cleaners will not be the responsibility of NAPOLEON.

The bill of sale or copy will be required together with a serial number and a model number when making any warranty claims from your authorized dealer. The warranty registration card

must be returned within fourteen days to register the warranty.

NAPOLEON reserves the right to have its representative inspect any product or part thereof prior to honouring any warranty claim.

ALL SPECIFICATIONS AND DESIGNS ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE DUE TO ON-GOING PRODUCT IMPROVEMENTS. NAPOLEON® IS A REGISTERED
TRADEMARK OF WOLF STEEL LTD.  PATENTS U.S. 5.303.693.801 - CAN. 2.073.411, 2.082.915. © WOLF STEEL LTD.

Summary of Contents for BGD40-N

Page 1: ...Z21 88 FOR VENTED GAS FIREPLACE HEATERS WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or death FOR YO...

Page 2: ...ildren when they are in the same room as the fireplace Due to high temperatures the fireplace should be located out of traffic and away from furniture and draperies Clothing or other flammable materia...

Page 3: ...fficial Labour costs to the however requires the prior approval of an authorized company official Labour costs to the account of account of account of account of account of NAPOLEON NAPOLEON NAPOLEON...

Page 4: ...nches FOR YOUR SATISFACTION ALL BURNER ASSEMBLIES HAVE BEEN TEST FIRED TO ASSURE THEIR OPERA TIONS AND QUALITY Maximum input is 30 000 BTU h for natural gas and propane When the fireplace is installed...

Page 5: ...rawl spaces should be insulated with the insulation wrapped in a protective sleeve to minimize condensation Objects placed in front of the fireplace must be kept a minimum of 48 away from the glass fr...

Page 6: ...ions when using aluminum flex ible venting For optimum flame appearance and fireplace perform ance keep the vent length and number of elbows to a minimum The air terminal must remain unobstructed at a...

Page 7: ...en Clearance to permanently closed windows Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet from the centerline of the terminal Clearance to un...

Page 8: ...e vertical rise is less than is less than is less than is less than is less than horizontal horizontal horizontal horizontal horizontal run run run run run horizontal horizontal horizontal horizontal...

Page 9: ...f fireplace as illustrated When venting the horizontal run must be kept to a mini mum of 10 inches or a maximum of 20 feet If a 20 foot horizontal run is required the fireplace must have a mini mum ve...

Page 10: ...6 0 30 0 9 11 0 45 1 35 16 0 90 2 7 32 0 the first 45 and 90 offset has a zero value and is shown in the formula as 45 and 90 respectively or 135 when combined For vent configurations requiring more t...

Page 11: ...HT VT Simple venting configuration only one 45 and 90 elbow Example 2 V1 4ft VT V1 4 ft H1 2ft H2 1ft H3 1ft H4 1 5ft HR H1 H2 H3 H4 2 1 1 1 5 5 5 ft HO 03 one 45 elbow three 90 elbow 135 03 315 135...

Page 12: ...onfiguration is ac ceptable when HT VT Simple venting configurations FIGURE9 REQUIRED VERTICAL RISE IN FEET VT HORIZONTAL VENT RUN PLUS OFFSETS IN FEET HT FIGURE10 For vent configurations requiring mo...

Page 13: ...40 feet 15 9 40 Since only formula 2 is met this vent configuration is unac ceptable and a new fireplace location or vent configuration will need to be established to satisfy both formulas Example 5 V...

Page 14: ...e fireplace face flush with the finished wall position the framework to accommodate the thickness of the finished wall Care should be taken to maintain sufficient clearance for the vent installation A...

Page 15: ...ned for will interfere with the opening of the lower access door and the installation of many decorative flashing accessories Objects placed in front of the fireplace should be kept a minimum of 48 aw...

Page 16: ...in position bend down the tab to secure DE TAIL 6 A A 25 minus finishing material thickness each side FIGURES21a c FIGURE20 Combustible materials may be installed flush with the front of the fireplac...

Page 17: ...TAIL5 6 Combustible materials may be installed flush with the front of the fireplace but must not cover any of the black face areas of the fireplace Non combustible material brick stone or ceramic til...

Page 18: ...d all venting options See pages 14 17 FIGURE26 FIGURE27 Horizontal Vent Off Fireplace Vertical Vent Off Fireplace A 42 using flexible vent components A 38 using Wolf Steel rigid vent components B 45 u...

Page 19: ...s to or der the specific kit re quired 1 Determine the air ter minal location cut and frame 10 inch open ings in the ceiling and the roof to provide the minimum clearance be tween the fireplace pipe l...

Page 20: ...er tight by sealing with caulking not supplied 6 If more liner needs to be used to reach the fireplace couple them together as illustrated The vent system must be supported approximately every 3 feet...

Page 21: ...taking into account the additional length needed for the finished wall surface and any 1 overlaps between venting compo nents 2 Apply high temperature sealant to the outer edge of the 5 inner collar...

Page 22: ...lar is achieved Attach the other storm collar centered between the air intake and air exhaust slots onto the air terminal Tighten securely Attach the rain cap 8 Continue adding rigid venting sections...

Page 23: ...ce 3a is the base of log 3 The base sits diagonally in the designated area lo cated between logs 1 and fits tight up against 2 4 The slot in the under side of piece 3b fits over 3a Place the end of pi...

Page 24: ...them Fine dust found in bottom of bag not to be used PHAZERTM logs and embers glow when exposed to direct flame Use only certified PHAZERTM logs glowing embers and char coal embers available from you...

Page 25: ...TION FIGURE 57 L36 LOUVRE INSTALLATION FIGURE 54a c HOOD Attach the hood by pressing the top flange into the clips along the top of the louvre opening Secure using a screw through the centre slot LOWE...

Page 26: ...automatically start approximately 10 minutes after lighting the fireplace and will run for approximately 30 45 minutes after the fireplace has been turned off Use of the fan increases the output of he...

Page 27: ...information on this label If you don t smell gas go the next step 5 Turn gas knob counter clockwise to pilot 6 Depress slightly and hold gas knob while lighting the pilot with the push button ignitor...

Page 28: ...final flame colour to be established FIGURE66 FIGURE64 FIGURE65 AIR SHUTTER ADJUSTMENT MUST ONLY BE DONE BYA QUALIFIEDGASINSTALLER WARNING This is a fast act ing thermocouple It is an in tegral safety...

Page 29: ...0 0801 NATURAL GAS PILOT ASSEMBLY 35 W010 0800 PROPANE GAS PILOTASSEMBLY 36 W455 0069 NATURAL GAS PILOT INJECTOR 36 W455 0067 PROPANE GAS PILOT INJECTOR 37 W660 0005 BURNER ON OFF SWITCH 38 W680 0004...

Page 30: ...30 W415 0299 C 03 12 03 WARNING This is a fast acting thermocouple It is an integral safety component Replace only with a fast acting thermocouple supplied by Wolf Steel Ltd...

Page 31: ...SET BRUSHED COPPER PLATED 17 DOIBG 1 DIAMOND ORNAMENTAL INSET BRUSHED GOLD PLATED 18 EDOIG 1 END DIAMOND ORNAMENTAL INSET GOLD PLATED 18 EDOIKG 1 END DIAMOND ORNAMENTAL INSET BLACK GOLD PLATED 18 EDOI...

Page 32: ...L O F F O Main burner flame is a blue lazy t r a n s p a r e n t flame Blockage in vent remove blockage In really cold conditions ice buildup may occur on the terminal and should be removed as require...

Page 33: ...needs tightening replace the wire if the wire insulation is broken or frayed replace the electrode if the ceramic insulator is cracked or broken replace the push button ignitor No spark at pilot burn...

Page 34: ...34 W415 0299 C 03 12 03 Wolf Steel Fireplace Service History This fireplace must be serviced annually depending on usage Date Service Technician Name Service Performed Special Concerns Dealer Name...

Page 35: ...35 W415 0299 C 03 12 03 NOTES...

Page 36: ...36 W415 0299 C 03 12 03 NOTES...

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