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791-9001 4  08/22/18

OPERATING MANUAL FOR 791-9001

6.   After the work is done, rotate the air lever to the right until the vehicle is high enough to remove the jack stands from underneath the  
 

vehicle. Rotate the air lever to the left to lower the vehicle to the ground.

PREVENTATIVE MAINTENANCE

        This is the safety alert symbol used for the PREVENTATIVE MAINTENANCE section of this manual to alert you to potential personal  

        injury hazards. Obey all instructions to avoid possible injury or death.

 IMPORTANT:

 The number one cause of jack failure in air/hydraulic jacks is dirt and moisture in the air motor and/or hydraulic 

system. The shop air supply should be equipped with water and dirt filter traps that should be emptied or cleaned according to a 
monthly maintenance schedule. An in-line oil lubricator will extend the life of air/hydraulic jacks. Inoperable jacks caused by poorly

  equipped or maintained shop air systems are not eligible for warranty consideration. Contaminants can also enter the air/hydraulic 

system when the shop air line is disconnected from the jack air line and the line is dropped on the floor. Contaminants in the air 
couplers, once reconnected, will be driven into the system.

1.  Always store the jack in a well protected area where it will not be exposed to inclement weather, corrosive vapors, abrasive dust, or any 

other harmful elements.  The jack must be cleaned of water, snow, sand, grit, oil, grease or other foreign matter before using.

2.  The jack must be lubricated periodically in order to prevent premature wearing of parts.  A general purpose grease must be applied to  

axle, handle base pivot, release mechanism and all other bearing surfaces.  Worn parts resulting from inadequate or no lubrication are not 
eligible for warranty consideration.

3.  It should not be necessary to refill or top off the reservoir with hydraulic fluid unless there is an external leak. An external leak requires 

immediate repair which must be performed in a dirt-free environment by an authorized service center.

IMPORTANT:

 In order to prevent seal damage and jack failure, never use alcohol, hydraulic brake fluid, or transmission oil in the jack. Use 

NAPA Hydraulic Jack Oil #765-1541.

4.  Every jack owner is responsible for keeping the jack labels clean and readable. Use a mild soap solution to wash external surfaces of the 

jack but not any moving hydraulic components.

5.  Inspect the jack before each use. Do not use the jack if any component is cracked, broken, bent, shows sign of damage or leaks hydraulic 

fluid. Do not use the jack if it has loose or missing hardware or components, or is modified in any way. Take corrective action before using 
the jack again.

6.  Any hydraulic repairs within the warranty period must be performed by an authorized service center.

INSPECTION

Visual inspection should be made before each use of the jack, checking for leaking hydraulic fluid and damaged, loose or missing parts. 

Each jack must be inspected by a manufacturer’s repair facility immediately if subjected to an abnormal load or shock. Any jack which 
appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE until necessary 
repairs are made by a manufacturer’s authorized repair facility. It is recommended that an annual inspection of the jack be made by a 
manufacturer’s authorized repair facility and that any defective parts, decals or warning labels be replaced with manufacturer’s specified 
parts. A list of authorized repair facilities is available from the manufacturer.

PROPER STORAGE

It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.

TROUBLESHOOTING

Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with 

ASME-PASE Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8

"

 (3.18mm) in the first minute, nor a 

total of .1875

"

 (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.

OWNER/USER RESPONSIBILITY

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this jack. 

Personnel involved in the use and operation of equipment shall be careful, competent, trained, and qualified in the safe operation of the 
equipment and its proper use when servicing motor vehicles and their components. Warning information should be emphasized and 
understood. If the operator is not fluent in English, the manufacturer’s instructions and warning shall be read to and discussed with the 
operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or 
user must study and maintain for future reference the manufacturers’ instructions. Owner and/or user is responsible for keeping all warning 
labels and instruction manuals legible and intact. Replacement labels and literature are available from the manufacturer.

PROBLEM

ACTION

1. Unit will not lift rated load.

Purge air from hydraulic system by following procedure under SETUP.

2. Unit will not sustain rated load or feels “spongy” under rated load.

Purge air from hydraulic system as above.

3. Unit will not lift to full height.

Purge air from hydraulic system as above.

4. Unit still does not operate.

For a complete list of authorized 

hydraulic

 repair centers please visit 

www.toolwarrantyrepair.com.

WARRANTY

Please contact your local NAPA Auto Parts Store for details on warranty.

Summary of Contents for Carlyle Tools 791-9001

Page 1: ...Maximum Height 22 2 Ram Travel 9 Working psig 116 174 Adapters 1 7 and 3 Overall Width 11 1 Overall Length 31 7 Handle Length 54 3 Weight 160 6 lbs SPECIFICATIONS 25 50 Ton Air Truck Jack 791 9001 791 9001 S A FETY STANDA R D C OMPLIES IT H W ASME PASE 2014 ...

Page 2: ...ed modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Use only on a hard level surface free from obstructions so the jack is free to reposition itself during lifting and lowering operations Lift only on areas of the vehicle as specified by the vehicle manufacturer User and bystanders must wear eye protection that meets AN...

Page 3: ... lever 106 to the right Lowering the ram is accomplished by rotating the lever to the left b The saddle 99 has a hole in it to receive the adapters 75 The adapters can be stacked on top of each other for additional height Evaluate the work to be done to determine if there is enough ram stroke to lift the load Adding adapters can bring the jack closer to the load so you can get more effective ram s...

Page 4: ...raulic repairs within the warranty period must be performed by an authorized service center INSPECTION Visual inspection should be made before each use of the jack checking for leaking hydraulic fluid and damaged loose or missing parts Each jack must be inspected by a manufacturer s repair facility immediately if subjected to an abnormal load or shock Any jack which appears to be damaged in any wa...

Page 5: ...9 20 21 22 23 24 25 26 27 28 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 60 61 62 63 64 65 66 67 01 02 03 04 05 06 07 08 09 10 11 13 59 12 29 30 31 32 33 34 35 36 RS900102 Pump Assembly RS900101BK Oil Cylinder Assembly RS900104BK Handle Assembly ...

Page 6: ...Spring 1 58 Screw Nut 1 59 Screw Nut 1 60 Spring 1 61 Oil Drain Bolt 1 62 Oil Drain Piston 1 63 O Ring 2 64 End Cover 1 65 O Ring 1 66 Tie In 1 67 Clamp 1 68 RS900101BK Oil Cylinder Assembly Black 1Set 69 RS900102 Pump Assy 1Set 70 Oil Hose 1 71 Air Hose 1 Set 72 Tie In 4 73 Handle Sets 1 Set 74 Housing 1 75 RS900103BK Adaptors Black 1 Set 76 Screw 1 77 Switch Assy 1 Set 78 Handle Grip 1 79 RS9001...

Page 7: ... máxima 22 2 Recorrido del eje 9 PSIG de trabejo 116 174 Adaptadores 1 7 y 3 Anchura global 11 1 Longitud global 31 7 Longitud del mango 54 3 Peso 160 6 libras ESPECIFICACIONES 791 9001 Gato Neumático para Camión 25 50 Toneladas S A FETY STANDA R D C OMPLIES IT H W ASME PASE 2014 ...

Page 8: ...tampoco si presenta inestabilidad debido a piezas metálicas o partes desajustadas o faltantes Tome las medidas de corrección apropiadas antes de usarlo Use el gato únicamente en superficies niveladas firmes en las que no haya obstáculos de modo que el dispositivo pueda posicionarse durante las operaciones de elevación y descenso Utilice el dispositivo de elevación únicamente en las áreas del vehíc...

Page 9: ...versa sobre las INSTRUCCIONES DE USO con el fin de advertir sobre los peligros de accidentes personales Observe todas las instrucciones para evitar lesiones o peligros de muerte IMPORTANTE antes de comenzar a elevar un vehículo consulte su manual de servicio para conocer las superficies de elevación recomendadas FORMA DE USO 1 Familiarícese con la identificación y función de los componentes del ga...

Page 10: ...n donde no quede expuesto a las condiciones climáticas gases corrosivos sustancias abrasivas u otros materiales perjudiciales Previo al uso este gato deberá estar limpio de agua nieve arena gravilla aceite grasa o cualquier otro material ajeno 2 El gato deberá ser lubricado periódicamente con el fin de prevenir el desgaste prematuro de las partes Una grasa de uso general deberá aplicarse al eje al...

Page 11: ... capacidad nominal no deberá más de 1 8 3 18mm en el primer minuto ni un total de 1875 4 76mm en 10 minutos Bajar dentro de este rango se considera como una operación normal y NO es un defecto garantizable RESPONSABILIDAD DEL PROPIETARIO USUARIO El propietario y o usuario debe contar con una comprensión de las instrucciones y advertencias de operación del fabricante antes de usar este gato El pers...

Page 12: ... 9 po Pression de service psig 116 174 Adaptateurs 43 1 cm 7 6 cm 1 7 po et 3 po Largeur totale 281 9 cm 11 1 po Longueur totale 805 2 cm 31 7 po Longueur de la poignée 135 6 cm 54 3 po Poids 72 8 kg 160 6 livres SPÉCIFICATIONS 791 9001 791 9001 Cric Pneumatique de 25 50 Tonnes pour Camion S A FETY STANDA R D C OMPLIES IT H W ASME PASE 2014 ...

Page 13: ...ndommagé modifié en mauvais état instable en raison de pièces ou de quincaillerie manquantes ou lâches ou s il y a fuite de fluide hydraulique Effectuer les réparations ou les réglages nécessaires avant l utilisation Utiliser le cric seulement sur une surface de niveau et solide Celle ci doit être exempte d obstructions afin que le cric puisse se repositionner durant le levage et la descente Place...

Page 14: ...droite Tourner le levier vers la gauche permet d abaisser le vérin b La selle 99 a un orifice lui permettant d y insérer les adaptateurs 75 Les adaptateurs peuvent être empilés les uns sur les autres pour y ajouter de la hauteur Évaluez le travail à effectuer afin de déterminer s il y a suffisamment de course dans le vérin pour soulever la charge En ajoutant les adaptateurs on rapproche le cric de...

Page 15: ...es par la garantie 3 Il n est pas nécessaire de remplir ou de rajouter du fluide hydraulique dans le réservoir sauf si une fuite externe est détectée En cas de fuite externe alors que le cric est toujours sous garantie rapporter le cric dans n importe quel magasin pour une réparation ou un remplacement sous garantie IMPORTANT Pour prévenir les dommages aux joints d étanchéité et la défectuosité du...

Page 16: ...icules et de leurs composantes On devrait insister particulièrement sur la compréhension des renseignements touchant les mises en garde Si l utilisateur ne parle pas couramment l anglais les directives du manufacturier et les mises en garde devraient être lues et discutées par l acheteur propriétaire avec l utilisateur dans sa langue maternelle pour s assurer de la bonne compréhension du contenu p...

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