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791-6450 

Rev. 04/06/20

PROBLEM

ACTION

1 . Unit will not lift rated load .

Purge air from hydraulic system by following procedure under SETUP .

2 . Unit will not sustain rated load or feels “spongy” under rated load .

Purge air from hydraulic system as above .

3 . Unit will not lift to full height .

Purge air from hydraulic system as above .

4 . Handle tends to raise up while the unit is under rated load .

Pump the handle rapidly several times to push oil past ball valves in 
power unit .

5 . Unit still does not operate .

For a complete list of authorized 

hydraulic

 repair centers please visit 

www .toolwarrantyrepair .com .

INSPECTION

Visual inspection should be made before each use of the jack, checking for leaking hydraulic fluid and damaged, loose or missing parts. 

Each jack must be inspected by a manufacturer’s repair facility immediately if subjected to an abnormal load or shock. Any jack which 
appears to be damaged in any way, is found to be badly worn, or operates abnormally MUST BE REMOVED FROM SERVICE until necessary 
repairs are made by a manufacturer’s authorized repair facility. It is recommended that an annual inspection of the jack be made by a 
manufacturer’s authorized repair facility and that any defective parts, decals or warning labels be replaced with manufacturer’s specified 
parts. A list of authorized repair facilities is available from the manufacturer.

PROPER STORAGE

It is recommended that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface.

TROUBLESHOOTING

Important: Service jacks are self-contained devices used for lifting, but not sustaining, a partial vehicular load. In accordance with 

ASME PASE-2019 Load Sustaining Test: “A load not less than the rated capacity…shall not lower more than 1/8

"

 (3.18mm) in the first minute, 

nor a total of .1875

"

 (4.76mm) in 10 minutes.” Lowering within this range is considered normal operation and is NOT a warrantable defect.

OWNER/USER RESPONSIBILITY

The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this jack. 

Personnel involved in the use and operation of equipment shall be careful, competent, trained, and qualified in the safe operation of the 
equipment and its proper use when servicing motor vehicles and their components. Warning information should be emphasized and 
understood. If the operator is not fluent in English, the manufacturer’s instructions and warning shall be read to and discussed with the 
operator in the operator’s native language by the purchaser/owner, making sure that the operator comprehends its contents. Owner and/or 
user must study and maintain for future reference the manufacturers’ instructions. Owner and/or user is responsible for keeping all warning 
labels and instruction manuals legible and intact. Replacement labels and literature are available from the manufacturer.

OPERATING MANUAL  FOR 791-6450

WARRANTY

Please contact your local NAPA Auto Parts Store for details on warranty.

Summary of Contents for Carlyle Tools 791-6450

Page 1: ...3 6 High Height 19 4 Chassis Height 6 1 Handle Length 46 Overall Length 28 Overall Width 13 6 Saddle Diameter 4 56 Weight 66 lbs SPECIFICATIONS 2 TON HYBRID FLOOR JACK 791 6450 791 6450 791 6450 S A...

Page 2: ...damaged altered modified in poor condition leaking hydraulic fluid or unstable due to loose or missing components Make corrections before using Use only on a hard level surface capable of supporting l...

Page 3: ...ckwise Lower the load to rest on the jack stands Lower the jack all the way and remove from under the vehicle 2 To lower load Re check to make sure release valve is tightly closed Then operate the jac...

Page 4: ...n add grease to grease fitting in the lift arm pivot shaft Use a multi purpose NLGI type grease only 2 Lubricate all linkages and pivot points Use white lithium spray grease only 3 Remove handle lubri...

Page 5: ...nded that the jack be stored in a dry location with all wheels touching the ground on a relatively level surface TROUBLESHOOTING Important Service jacks are self contained devices used for lifting but...

Page 6: ...Flat Washer 16 18 Lock Washer 16 Index Part No No Description Qty 37 Lock Washer 2 38 Flat Washer 2 39 RS645039 Wheel Bushing 2 40 RS645040 Guide Arm 2 41 Axle 1 42 Left side plate 1 43 Lift arm assy...

Page 7: ...turabaja 3 6 M xima altura 19 4 Altura del chasis 6 1 Longitud del mango 46 Longitud global 28 Anchura global 13 6 Di metro de la silla 4 56 Peso 66 lbs ESPECIFICACIONES 791 6450 GATO DE PISO H BRIDO...

Page 8: ...e solo sobre superficies duras niveladas capaces de soportar la carga y libres de obstrucciones con el fin de que el gato est libre de eposicionarse durante las operaciones de elevaci n y descenso Uti...

Page 9: ...tamente y extraiga de debajo del veh culo 2 Para bajar la carga vuelva a comprobar que la v lvula de seguridad est cerrada por completo Luego accione la palanca del gato hasta que la carga se eleve lo...

Page 10: ...ias de operaci n del fabricante antes de usar este gato El personal involucrado en el uso y operaci n del equipo debe ser cuidadoso competente capacitado o calificado en la operaci n segura del equipo...

Page 11: ...rasera en el eje de pivote del brazo de levantamiento Use una grasa multi uso tipo NLGI solamente 2 Lubrique todas las vinculaciones y puntos de pivote Use grasa blanca de litio para atomizaci n solam...

Page 12: ...Hauteur du ch ssis 15 5 cm 6 1 po Longueur du levier 117 cm 46 po Longueur totale 71 1 cm 28 po Largeur totale 34 5 cm 13 6 po Diam tre de la selle 11 6 cm 4 56 po Poids 29 9 kg 66 lb SP CIFICATIONS 7...

Page 13: ...nsignes avant d utiliser ce dispositif Inspecter le cric avant chaque utilisation Ne pas utiliser le cric s il est endommag modifi en mauvais tat instable en raison de pi ces ou de quincaillerie manqu...

Page 14: ...e Lever la charge la hauteur d sir e Placer des chandelles de capacit suffisante sous le v hicule NE PAS ALLER SOUS LE V HICULE PENDANT LE LEVAGE DU V HICULE OU PENDANT L INSTALLATION DES CHANDELLES P...

Page 15: ...langue maternelle pour s assurer de la bonne compr hension du contenu par l utilisateur Le propri taire et ou l utilisateur doit tudier et conserver les directives du manufacturier pour r f rence vent...

Page 16: ...s l axe de pivot du bras de levage Utilisez seulement un type de graisse usage multiple NLGI 2 Lubrifiez toutes les tringleries et points de pivot Utilisez de la graisse blanche de lithium en jet seul...

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