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                                                                                                                                                   nano-porous systems Ltd  

 

17-100-0100                                                                                                                                                                      13 

 

6. Troubleshooting 

Problem

 

Probable Cause

 

Solution

 

Poor Dew point 

Performance

 

1. Insufficient inlet pressure 

2. Electrical Fault 

3. Moist or contaminated desiccant 

4. Too high air consumption 

5. Excessive inlet air temperature 

6. Insufficient purge air 

7. Exhaust silencer blocked 

1. Inlet pressure = min 4 bar. If not adjust inlet pressure 
settings. 

2. Ensure the power is on and the dryer front panel is 
illuminated; check the dryer is cycling correctly. 

3. Eliminate the cause of contamination. Change cartridges 
– do not re-use. 

4. Ensure the performance of the dryer matches the 
required air consumption. 

5. Check against technical specification. 

6. Purge incorrectly adjusted. Consult service personnel to 
adjust settings (Factory pre-set). 

7. Consult service personnel. 

Failure of Dryer 

to cycle 

8. Controller not functioning correctly 

9. insufficient inlet pressure 

10. Failure to de-pressurise when 
cycling 

11. Outlet flow stops

 

8. Ensure the controller is powered; check the on screen 
column status to ensure it is powering the exhaust valves 
during normal cyclic operation. 

9. Inlet pressure = min 4 bar. If not adjust inlet pressure 
settings. 

10. Solenoid valve not functioning correctly; if there is 
power to the coil, replace valve. A correctly working valve 
outputs an audible click when it energises. . 

11. Check inlet air supply. 

Constant de-

pressurisation

 

12. Failure to initialise dryer 

13. Erratic air flow from exhaust 

12. Switch off and restart dryer. Ensure air supply is on 
before powering dryer to allow dryer to initialise before 
commencing operation. 

13. Faulty or damaged valve; service required. 

 

Reference to known misuse 

 

Opening the inlet valve too quickly. 

 

 

 

                   

Valve should be opened slowly allowing the pressure to build up gradually. 

 

Inlet/outlet head pipe  

 

 

 

 

              

Diameter too small.  

 

 

 

                                

Pipework unsupported. 

 

 

 

 

 

   

Inlet pipework from low point in system, allowing bulk water to collect and enter the dryer. 

 

Electrical controller  

 

 

 

 

              

Incorrect fuse fitted or fuse blown.  Check the plug and fuse located underneath the dryer. 

 

Additional Items 

 

 

 

                                        

Use of non-authorised components. 

 

                                                  

Untrained / unauthorised maintenance / installation personnel used.                             
Increase in air consumption without relation to the flow capacity of the dryer. 

            

Purging the dryer with cleaning agents that could damage the components or the desiccant. 
Covers removed or loose during operation. 

 

 

                 

Failure to carry out a service when indicated by the dryer.  

 

 

     

Do not allow the dryer to flow air unless powered up, switched on and cycling.  Resulting 
effect could be cartridge contamination; requiring replacement cartridges.

 

Summary of Contents for NDL 010

Page 1: ...Heatless Desiccant Air Dryer User guide...

Page 2: ...User Guide Heatless Desiccant Air Dryer 2 17 100 0100 nano porous systems Dryer range NDL 010 NDL 020 NDL 030 NDL 040 NDL 050...

Page 3: ...cription 7 3 General safety 8 3 1 Intended use of the dryer 8 3 2 Personnel 8 3 3 Safe handling 8 4 Installation operation 9 4 1 Typical Installation 9 4 2 Site selection 9 4 3 Dryer start up 10 4 4 M...

Page 4: ...es factory prescribed procedures for the installation operation and maintenance of a nano porous systems compressed air dryer The procedures illustrated in this document are only to be performed by au...

Page 5: ...he dryer will be secured in a horizontal position using two specifically moulded support cushions The support cushions within the package permits longitudinal stacking however the central section of t...

Page 6: ...support cushions 3 3 x power IEC cables o 1 x UK o 1 x Europe o 1 x North America 4 Dryer stand components o 2 x Brackets o 8 x M4 socket button head screws o 1 x Allen key 5 Documentation o 1 x User...

Page 7: ...re as the column is depressurised Air then passes through the desiccant bed where any remaining moisture is adsorbed The dry air passes out through the final particulate 1micron ISO8573 1 Class 2 Simu...

Page 8: ...render the warranty void This dryer is only designed to operate at pressures of between 4 barg and 12 barg It is not suitable for pressures in excess of 12 barg No modifications must be made to the dr...

Page 9: ...nd other harmful conditions The ambient temperature must not drop below 1 C The installation site should be level and able to support the weight of the dryer Ensure sufficient space around the dryer t...

Page 10: ...ment o Pins 2 3 on the Hirschman connector provide a zero volt alarm output for customer control panel indication These pins are connected to a relay within the controller which will close when the se...

Page 11: ...ndicated on the front screen This will permit the end user to provide for example a 4 20mA signal through this switch to a remote monitoring station elsewhere 4 5 Shutdown procedure Switch off the pow...

Page 12: ...ryer should be carried out daily Check the dryer for any external damage Assess and eliminate any defects found If the red service light appears the dryer must be serviced Contact the service departme...

Page 13: ...functioning correctly if there is power to the coil replace valve A correctly working valve outputs an audible click when it energises 11 Check inlet air supply Constant de pressurisation 12 Failure t...

Page 14: ...ture of 37 7C 100F For dryer performance at other inlet conditions or 70C 100F dewpoint requirements Please see www compressedairtreatment com Where the air source is from an oil lubricated compressor...

Page 15: ...nano porous systems Ltd 17 100 0100 15 Notes...

Page 16: ...User Guide Heatless Desiccant Air Dryer 16 17 100 0100...

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