background image

 

 

TYPE OF OPERATION

 

 

 

C/R/A 

Check 

Replace 

Adjust

 

Every day

 

At  

20h

 

Every  

100 h

 

Every  

200h

 

or every 

year

 

Every  

400 h

 

or every  

2 years

 

Cooling liquid level

 

C/A

 

X

 

X

 

 

 

X

 

 

 

Oil level : gear box

 

C

 

X

 

X

 

 

 

X

 

 

 

Oil level : engine

 

C

 

X

 

X

 

 

 

X

 

 

 

Instrument panel : indications and alarms

 

C

 

X

 

X

 

 

 

X

 

 

 

Belts tension

 

C/A/R

 

X

 

X

 

 

 

X

 

 

 

Battery electrolyte level

 

C/A

 

 

 

Remote control: cables inspection, throttle shift 
and trolling : general greasing

 

C/A

 

 

 

X

 

 

 

X

 

 

 

Bolts and rings tightness

 

C/A

 

 

 

X

 

 

 

X

 

 

 

General waterproof ness

 

C/A

 

 

 

X

 

 

 

X

 

 

 

Engine mountings and alignment 

 

C/A

 

 

 

X

 

 

 

X

 

 

 

Heat exchanger pressure cap

 

R

 

 

 

 

 

 

 

 

 

X

 

Coolant

 

R

 

 

 

 

 

 

 

 

 

X

 

Thermostat

 

R

 

 

 

 

 

 

 

 

 

X

 

Exchanger tube bundle: cleaning

 

C

 

 

 

 

 

 

 

 

 

X

 

Air cooling tube bundle: cleaning

 

C

 

 

 

 

 

 

 

 

 

X

 

Fuel oil cooler (4.390 TDI) 

 

C

 

 

 

 

 

 

 

 

 

X

 

Sea water filter: cleaning

 

C

 

According clean state

 

Fuel pre-filter: water draining

 

C/A

 

X

 

X

 

X

 

X

 

X

 

Fuel filter

 

R

 

 

 

X

 

 

 

X

 

X

 

Engine oil filter

 

R

 

 

 

X

 

 

 

X

 

X

 

Fuel pre-filter (cartridge)

 

R

 

 

 

X

 

 

 

X

 

X

 

Engine oil

 

R

 

 

 

X

 

 

 

X

 

 

 

Gearbox oil

 

R

 

 

 

X

 

 

 

 

 

X

 

Seawater impeller

 

R

 

 

 

 

 

 

 

X

 

 

 

Injector opening pressure

 

C/A/R

 

 

 

 

 

 

 

 

 

X

 

Valves clearance

 

A

 

 

 

 

 

 

 

 

 

500 H

 

Stuffing box

 

C

 

X

 

X

 

 

 

X

 

 

 

Air filter, cleaning

 

C

 

 

 

 

 

 

 

 

 

Waste gate lever : free displacement, greasing

 

C

 

 

 

 

 

 

 

 

Sacrificial anode (on exhaust elbow)

 

C/R

 

 

 

 

 

X

 

X

 

X

 

Air coolant: condensation exit hole : Cleaning

 

 C

 

 

 

 

 

 

 

 

 

Timing belt

 

R

 

 

 

 

 

 

 

 

 

X

 

EVERY 15 DAYS

 

Turbocharger: Inspection/cleaning 

C     

X

 

MAINTENANCE 

Periodical Maintenance Table 

Summary of Contents for 4.380 TDI

Page 1: ...Notice de conduite Instruction manual Manuale d istruzione Betriebsanleitung Instructieboek Manuale de instrucciones Instruksjonbok Käyttöohje P N 970 312 832 2004 10 ...

Page 2: ......

Page 3: ... measures or directs your attention to dangerous practices which may cause injuries to persons or damage the boat or its components The user should take all necessary precautions regarding operations and protection and should seek the advice of a professional Disregarding these safety instructions may lead to Bodily harm environmental pollution leaks of dangerous substances dangers to property wit...

Page 4: ...ngineers of KUBOTA MAN and TOYOTA guar antee you the best available combination of per formance reliability economy I WARNING a boat builder or an authorized workshop in conformity with the NANNI INDUS TRIES installation instructions must perform the installation of your engine These operating instructions contain information which are necessary for the proper operation of the engine Present in ov...

Page 5: ...fluids used for the operation of the engine may be dangerous to your health The engine oil may damage your skin wear gloves NOTE Modern diesel engines are precision ma chines which require the use of high quality fuel and lubricant Engine and reversing gear box lubrication Engine Oil pump driven lubrication system pressure regulated by a discharge valve Disposable cartridge oil filter Transmission...

Page 6: ...lean the filter regularly I CAUTION Before starting the engine check to see that the seacock is open since even a few seconds dry operation will damage the water pump impel en After cleaning the seawater filter carefully close the cover in order to avoid that air enters into the water pump ELECTRICAL EQUIPMENT Engine Battery A Alternator B Starter C Glow plugs D Fuel solenoid control E Oil pressur...

Page 7: ...al engine filling by seawater Twin installation In case of using only one en gine close the seacock of the not running en gine Never forget to open the seacock before restart ing the engine ENGINE RUN IN GUARANTEE VISITS Running in During the first 20 hours of operation it is recom mended to take precautions to properly run in your engine and not push to the maximum engine performance except durin...

Page 8: ...or the use of several batteries install a battery isolator consult our network In case of starting the engine with a spare battery and jumper cables proceed in the following man ner Disengage the main battery circuit connect the spare battery to the main battery by connecting the to the and the to the Once the engine starts disconnect the jumper cables and never cut the main battery circuit You mu...

Page 9: ... 400 hours or every 2 years according to maintenance board and SILVERWAKE booklet Engine oil change The oil change accessory pump removes the en gine oil preferably when the engine is slightly warm Pump until the engine is completely drained Refill to full level with new motor oil Check the level with the use of the dipstick Do not exceed the maximum level I WARNING Hot oil can burn you Avoid all ...

Page 10: ...ure cap R X Coolant R X Thermostat R X Exchanger tube bundle cleaning C X Air cooling tube bundle cleaning C X Fuel oil cooler 4 390 TDI C X Sea water filter cleaning C According clean state Fuel pre filter water draining C A X X X X X Fuel filter R X X X Engine oil filter R X X X Fuel pre filter cartridge R X X X Engine oil R X X Gearbox oil R X X Seawater impeller R X Injector opening pressure C...

Page 11: ...xhaust 0 30 Engine oil recommended API mini CD SAE 15 W 40 Engine oil capacity following installation angle 6 4 to 7 7 l ZF Marine gearbox ZF25A ZF25A 26 ZF45A ZF45A ZF lubricant capacity 1 5 l 1 5 2 l 2 5 l 2 5 l Oil specification Automatic transmission fluid Type A Technodrive gearbox TM545A TM545A Oil capacity Technodrive gearbox 2 6 l 2 6 l Oil specification API mini CD SAE 15 W 40 Recommended...

Page 12: ......

Page 13: ...Nanni Industries S A S 11 Avenue Mariotte Zone Industrielle BP 107 33260 La Teste France Tel 33 0 5 56 22 30 60 Fax 33 0 5 56 22 30 79 E mail contact nannidiesel com ...

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