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PEDAL DRIVE

30

16.2 

Wear and maintenance

1

2

1

Chain ring

2

Sprocket

Fig. 3: 

 Possible signs of wear on chain drive components

Chain ring and sprocket

If the teeth on the chain ring and/or the sprocket are worn due to material abrasion, move-

ment of the chain on the corresponding gear wheel is not as reliable and it can slip off easily.

Chain and chain links

If the chain links are worn because of material abrasion, the free openings between them 

that interlock with the teeth widen. Movement of the chain on the corresponding gear 

wheel is thus not as reliable and it can slip off easily. You may also have the impression that 

the chain has stretched.

Check chain rings, sprockets and chain regularly for signs of wear.

•  Contact your specialist dealer to replace worn chain rings or sprockets.
•  Contact your specialist dealer to adjust the chain correctly or replace it if you have the 

impression that the chain has widened or if you notice signs of wear on the chain links.

16.3 

Cleaning and care

Make sure that the chain drive components are free from any soiling and clean the compo-

nents regularly to ensure that the chain drive functions correctly.

•  Clean the chain using a clean cloth with a dab of oil applied, if required.
•  If necessary, clean the gear wheels with a soft brush.
• 

Lubricate the chain with universal oil:

 

-

after you have cleaned the chain, 

 

-

if the chain has become excessively wet,

 

-

at regular intervals, after roughly 15 hours of operation.

•  Contact your specialist dealer if the chain drive components are showing tougher signs 

of soiling or if you notice that chain drive components are damaged.

Summary of Contents for HILL BILL 20" 2022

Page 1: ...Version 2022 01 EN INSTRUCTION MANUAL EN ISO 4210 2 EN 82079 1 HILL BILL 20 24 26 27 5 YOUTH BIKE MTB...

Page 2: ...ocu com www plusdocu com Copyright Texts picturesandinformationinthisdocumentareprotectedbythecopyrightofPlusDocu GmbH Duplication reproductionandtranslationaswellasanycommercialexploitation including...

Page 3: ...market Children notice the difference immediately The bike is easier to ride nippier easier to accelerate and makes even lengthier outings child s play We choose each and every component carefully an...

Page 4: ...OVERVIEW 4 FRAME A Top tube E Rear frame seat stay B Head tube F Seat tube C Bottom tube G Fork fork suspension D Rear frame chainstay A F E D G C B...

Page 5: ...operating elements 9 Chain 2 Brake lever 10 Derailleur gear 3 Handlebar stem 11 Rear wheel 4 Front brake 12 Rear brake 5 Front wheel 13 Seat post clamp 6 Valve 14 Seat post 7 Pedal 15 Saddle 8 Pedal...

Page 6: ...ndlebars with operating elements 9 Chain 2 Brake lever 10 Derailleur gear 3 Handlebar stem 11 Rear wheel 4 Front brake 12 Rear brake 5 Front wheel 13 Seat post clamp 6 Valve 14 Seat post 7 Pedal 15 Sa...

Page 7: ...ndlebars with operating elements 9 Chain 2 Brake lever 10 Derailleur gear 3 Handlebar stem 11 Rear wheel 4 Front brake 12 Rear brake 5 Front wheel 13 Seat post clamp 6 Valve 14 Seat post 7 Pedal 15 Sa...

Page 8: ...h operating elements 9 Chain 2 Brake lever 10 Derailleur gear 3 Handlebar stem 11 Rear wheel 4 Front brake 12 Rear brake 5 Front wheel 13 Seat post clamp 6 Valve 14 Seat post 7 Pedal 15 Saddle 8 Pedal...

Page 9: ...risks 18 8 Safety notices 19 8 1 General safety information 19 8 2 Safety instructions for riding in road traffic 21 9 Maximum permitted total weight 22 10 Torques 23 10 1 Overview of tightening torq...

Page 10: ...SHIFT SYSTEM 39 21 General information 39 22 Operating elements 40 23 Derailleur gear 40 23 1 Method of operation 40 23 2 Operating the derailleur gear 41 23 3 Checking the derailleur gear 41 23 4 We...

Page 11: ...points 56 31 3 Switching the lights on and off 57 32 Quick release clamp 58 33 Bell 59 34 Carrier 59 35 Kickstand 59 STORAGE AND TRANSPORTATION 60 36 Storing the bike 60 37 Transporting bikes 60 DISP...

Page 12: ...that apply in the European Union Before using your bike for the first time please read these instructions and all applicable manufacturer s component instructions especially the safety instructions ca...

Page 13: ...azard arises Boththesafetynoticesandaction relatedwarningsareessentialforsafeuseofthebike You must therefore absolutely read through all safety notices and warnings in a concentrated manner and take c...

Page 14: ...in death or serious injury CAUTION The signal word Caution indicates a hazard with a moderate degree of risk Failure to comply with safety notices and warnings in this category may result in moderate...

Page 15: ...orrectly adjusted according to the rider s height The maximum permitted total weight for the bike must not be exceeded Chap 9 Maximum permitted total weight on page 22 Country specific and regional re...

Page 16: ...paved and gravel roads and trails with moderate gradients In this set of conditions contact with irregular terrain and repeated loss of tyre contact with the ground may occur Drops are limited to 15 c...

Page 17: ...d urban bikes No specific riding skills required 15 cm Leisure and trekking with moderate effort Trekking bike travel bike No specific riding skills required 60 cm Sports and competitive with moderate...

Page 18: ...ce with the specifica tions for proper use by the user You yourself can reduce but not completely eliminate these residual risks by observing all safety notices and warnings It is therefore important...

Page 19: ...g style Always visually inspect the bike before using it Make sure that the bike and its components are not showing any cracks scoring damage or colour changes Make sure that safety related devices on...

Page 20: ...by using trouser clips Make sure that no loose straps laces or the like are hanging down Wear shoes with non slip soles to prevent your foot from slipping during pedalling NOTICE Risk of damage throug...

Page 21: ...ulations For information on the applicable road traffic regulations of the country or region contact the Ministry of Transport for example When cycling wear a suitable bike helmet tested according to...

Page 22: ...k of damage Overloading the bike can lead to material damage The maximum permitted total weight of the bike must not be exceeded Thebikehasamaximumpermittedtotalweightthatmustbeobservedwhenusingthebik...

Page 23: ...or if you do not own a suitable torque spanner ask your specialist dealer to check your screw connections Torque specifications and markings specifying the insertion depth are indicated on individual...

Page 24: ...pairment and may lead to accidents or serious falls Check the bike regularly for wear Do not use your bike if you notice any cracks distortions or changes in colour Do not use your bike if you notice...

Page 25: ...cident and injury Replacing components or incorrectly selected spare parts may prevent the bike from functioning correctly Have components replaced by your authorised specialist dealer only Have compo...

Page 26: ...eridingcharacteristics of the bike in each gear You must be able to shift gears without it impairing your traffic awareness Make sure that the adjusted seating position is also comfortable for longer...

Page 27: ...of the quick release clamps is sufficient Screw and plug connections Check whether the screw and plug connections are securely closed visual inspection Pedal drive Lift the rear part of the bike so th...

Page 28: ...osition e g the height of the rider the frame size and geometry of the bike the saddle and handlebar settings the conditions of use where applicable e g if the bike is primarily used for sports activi...

Page 29: ...3 Sprocket Fig 2 Chain drive components The bike s chain runs on two gear wheels whose teeth interlock with the free openings between the individual chain links that make up the chain The gear wheel...

Page 30: ...of wear Contact your specialist dealer to replace worn chain rings or sprockets Contact your specialist dealer to adjust the chain correctly or replace it if you have the impression that the chain has...

Page 31: ...lever which is attached to the handlebar 18 Brake lever configuration 1 2 1 Brake lever on left front wheel brake 2 Brake lever on right rear wheel brake Fig 4 Brake lever configuration The brake leve...

Page 32: ...cident and injury If you brake the front wheel abruptly you could be thrown over the handlebar or fall off the bike Use the front brake very carefully when cycling at high speed Always brake simultane...

Page 33: ...when the brake lever is pulled to decelerate the brake disc The brake disc is decelerated by the brake calliper attached to the fork or chainstay The brakecallipercontainsbrakepadsthatarepressedagain...

Page 34: ...edges and can cause serious cuts Rotating brake discs can sever limbs Do not reach into a rotating brake disc Wear protective gloves when working on or near the brake disc WARNING Risk of accident an...

Page 35: ...sc brake and or your bike is new or after the brake pads have been replaced break in the disc brake away from road traffic before using your bike regularly See chapter 24 7 Breaking in disc brakes on...

Page 36: ...km h and then brake hard and evenly to a walking pace The wheels must not lock Repeat this process up to 50 times You will notice that the brakes become more effec tive after each braking action Allo...

Page 37: ...if the distance is less than 1 cm Check whether the wheel is blocked when the corresponding brake lever is pulled Contactyourspecialistdealertoadjustthebrakeifthewheelisnotsufficientlybraked or block...

Page 38: ...rake fluid hydraulic brake cables on the disc brake if fitted Check the brake pads brake discs and brake cables if fitted regularly for signs of wear Contact your specialist dealer if you are unsure o...

Page 39: ...n from the road traffic Come to a stop if you are not able to use the gear shift system safely e g if it malfunctions NOTICE Risk of damage Damage to the gear shift system caused by improper use Do no...

Page 40: ...rent combinations of chain rings and sprockets that the chain can run create the different gears chain transmission High transmission stronger force low pedalling frequency If the chain is running on...

Page 41: ...gear cable are not damaged Check that the distance between the chain and rear derailleur to the rear wheel or to the spokes is sufficient Check that the rear derailleur is in a vertical position in r...

Page 42: ...page 41 Contact your specialist dealer to service the derailleur gear if unusual noises can be heard when shifting gears problems arise when shifting gears the chain slips off repeatedly 23 5 Cleaning...

Page 43: ...ust be free of damage and correctly aligned 24 1 Rims and spokes The correct and even tension of the rims stabilise true running of the wheels The stability of the rim is affected if the wheel is not...

Page 44: ...valve screw upwards in an anti clockwise direction To let air out of the tyre press down the valve screw without the valve connector adapter attached To close the valve turn the valve screw downwards...

Page 45: ...et the speci fications or is not suitable for the intended use 25 Warnings on wheels WARNING Risk of accident and injury There is an increased risk of accident and injury if the wheels do not rotate c...

Page 46: ...There is an increased risk of accident and injury if you cycle with the incorrect tyre pressure too high or too low Observe the specifications for the maximum and minimum tyre pressure for your tyres...

Page 47: ...e tyre tread is within the correct range or if the tyre is already too heavily worn and must be replaced Contact your specialist dealer to replace damaged or worn tyres Check the rims To do this check...

Page 48: ...components may become damaged if you do not adhere to a prescribed minimum extended height of the seat post When adjusting the saddle height take care not to damage any cables running in the seat tube...

Page 49: ...ght 4 To secure in the adjusted position swivel the quick release lever inwards until it is flush with the seat tube If it is not possible to swivel the quick release lever in as far as the seat tube...

Page 50: ...ckwise direction Note the torque of the clamping screw Chap 10 1 on page 23 5 Check if you can rotate the saddle If you can rotate the saddle check the seat post clamp 28 2 Adjusting the saddle positi...

Page 51: ...3 Loosen the screws on the shaft clamp so that the handlebar can be turned against the front wheel 4 Adjust the steering head bearing as described below Tighten the screw on the top of the handlebar s...

Page 52: ...nsion components Ask your specialist dealer to adjust the pneumatic suspension components If you hear unusual noises or feel strong impacts when compressing and decom pressing the fork ask your specia...

Page 53: ...ension fork to compression Hydraulic dampers ensure a controlled adjustable compression The compression and decompressionstagesofthedampersdeterminethespeedatwhichthespringcompresses or decompresses A...

Page 54: ...sult your specialist dealer Mechanical suspension 1 Remove the cover cap from the stand tube if available 2 Turn the rotary knob on the stand tube clockwise to increase the spring tension anti clockwi...

Page 55: ...Observe the information on specified service intervals in the manufacturer s instructions If you hear unusual noises when compressing and decompressing the fork or have the impression that the suspens...

Page 56: ...mponents on the bike Only ride the bike on public roads if all lighting components meet national and regional requirements Familiarise yourself with national laws and regulations Have any faulty light...

Page 57: ...turn on the lights WARNING Risk of accident and injury If the beam of light from the head lamp is too high it may dazzle oncoming road users There is a risk of accident and injury Direct the headligh...

Page 58: ...otherwise CAUTION Risk of injury Risk of crushing injuries to the fingers if you do not handle a quick release clamp with due care Be careful when opening and closing a quick release clamp and take ca...

Page 59: ...the model your bike is equipped with a bell on delivery If your bike is not equipped with a bell you can retrofit one Contact your specialist dealer if you have any questions To enable you to make cle...

Page 60: ...forming 37 Transporting bikes NOTICE Risk of damage Incorrect transportation can damage the bike Secure the bike for transportation so that it cannot slip or fall off Fitthebikeinthebikerackfortranspo...

Page 61: ...ns These products do not belong in the household rubbish sewage system or in natural habitats Read the information on the packaging Dispose of lubricants cleaning agents and maintenance products at a...

Page 62: ...led sections if you are unsure about bike use or if problems arise when you are using it 38 1 Preparation If you are using the bike for the first time 1 Adjust the saddle and handlebar correctly so th...

Page 63: ...g gears Section Gear shift system on page 39 Use the operating element of the gear shift system to change to a higher or lower gear Transporting baggage Chap 40 Transporting baggage on page 65 Fitting...

Page 64: ...condition and functioning properly every six months Pedal drive components Chap 16 2 Wear and maintenance on page 30 Front wheel brake and rear wheel brake Chap 20 7 Wear and maintenance on page 38 G...

Page 65: ...s can cause damage to the bike that is not visible at first glance e g hairline cracks After a minor fall e g if the bike falls over check the condition of the bike compo nents yourself and ensure the...

Page 66: ...Bill 26 3 75 kg Hill Bill 27 5 3 85 kg Wheels Rim size 20 24 26 27 5 Tyre size Valve type on delivery Auto valve Express valve Presta valve Lights Carrier Kickstand Not permitted Not permitted Child...

Page 67: ...raining of the customer on correct use of the bike the customer was advised to carry out an inspection after 200 km the customer had been asked to read the Instruction Manual before using the bike for...

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