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Naicon NAUTILUS 10-520, User Manual

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NAUTILUS 10●520 

Three phase in/out 

 

Rev.00 

– 09 Luglio 2015

 

42 

 

Indicator LED MAINS (3) 

GREEN 

The rectifier operates normally 

FLASHING GREEN 

Input Voltage or Frequency out of tolerance 

OFF 

AC input is not available 

 

Indicator LED BAT (7)

 

GREEN 

Battery OK, but discharging as it supply the load. 

FLASHING GREEN   

Battery low pre-alarm, Abnormal battery (High or low voltage, absent 
or with reverse polarity), abnormal charging. 

OFF 

Battery and Battery charger works normally, Battery in charge. 

 

Indicator LED BYPASS (6)

 

GREEN 

Load on bypass

 

FLASHING GREEN   

Bypass not available, out of tolerance, Bypass static switch in 
shortcircuit or failed, reverse polarity on Bypass switch, Bypass in 
overload status. 

OFF 

Bypass normal status, load not on Bypass 

 

Indicator LED INVERTER (4)

 

GREEN 

Inverter normal, it supply the load.

 

FLASHING GREEN 

Inverter failed, IGBT diode bridge on Inverter shorted, Inverter 
thyristor shorted or faulty, Overload. 

OFF 

Inverter not working. 

 

Indicator LED OUTPUT (5)

 

GREEN 

UPS output available and whitin tolerances.

 

FLASHING GREEN 

Ups output in overload or Output switch open. 

OFF 

UPS output not available 

 

Indicator LED FAULT (8)

 

RED 

UPS faulty

 

OFF 

Normal operation 

 
 

 

Summary of Contents for NAUTILUS 10-520

Page 1: ...Nautilus 3Phase 10 520Kva Uninterruptible Power Systems USER MANUAL ...

Page 2: ...e 26 4 2 3 Turn On from battery Cold Start 26 4 2 4 Manual Bypass 27 4 2 5 UPS shutdown procedure 28 4 2 6 Turn On procedure for systems in parallel 28 4 3 Display LCD 29 4 3 1 System with dispay LCD 29 4 3 2 Display LCD of the power module 37 4 3 3 Control panel on monitoring module 41 4 4 Display s messages Problems solving 43 4 5 Option 48 Appendix 1 Technical specification 50 Appendix 2 Troubl...

Page 3: ...ive dust etc 8 Keep ventilations in good conditions otherwise the components inside the UPS will be over heated which may affect the life of the UPS 1 2 Symbols used in this guide WARNING Risk of electrical shock WARNING Read this information carefully to avoid damage on equipment 2 Main Features 2 1 Summary This is a UPS series On line double conversion at high frequency with three phase input an...

Page 4: ...ring system via SNMP Optional Isolating transformer Distribution panel SNMP card Relay card etc Manual Bypass for easy maintenance Low MTTR Reparation Mean time Shutdown time for a quicker maintenance Availability of Centralized monitoring module EPO 3 Installation 3 1 Packing checking 1 Don t lean the UPS when moving it out from the packaging 2 Check the appearance to see if the UPS is damaged or...

Page 5: ... in out Rev 00 09 Luglio 2015 5 3 2 UPS appearance 1 1400cm cabinet FRAME150 10 15 20 30KVA Modules Front View Side View Rear View 1 Front Lock 2 Display LCD 3 Side Lock 4 Rear Lock Front view Inside 90KVA Rear View Inside 90KVA ...

Page 6: ... 19 RS485 port 20 RS485 port 21 RS232 port 22 Optional port 23 Dry contacts 24 LCD connection port 25 SNMP port 26 Intelligent Network port 27 PDU input 28 PDU output 29 Switch UPS Module 1 30 Switch UPS Module 2 31 Switch UPS Module 3 32 Switch UPS Module 4 33 bypass switch module 1 34 bypass switch module 2 35 bypass switch module 3 36 bypass switch module 4 37 Parallel port 38 Update SCI port 3...

Page 7: ...Switch 17 Terminal 18 Baseboard for basement front part 19 RS485 port 20 RS485 port 21 RS232 port 22 Optional 23 Dry contacts 24 LCD connection port 25 SNMP port 26 Intelligent Network port 27 Input PDU 28 Output PDU 29 UPS Module 1 switch 30 UPS Module 2 switch 31 UPS Module 3 switch 32 IUPS Module 4 switch 33 UPS Module 5 switch 34 bypass switch module 1 35 Interruttore di bypass modulo 2 36 Int...

Page 8: ...NAUTILUS 10 520 Three phase in out Rev 00 09 Luglio 2015 8 3 2000cm Cabinet FRAME300 Modules 25 30KVA Front View Side View Rear View Front View inside 300KVA Rear View inside 300KVA ...

Page 9: ...itch 28 UPS Module 7 switch 29 UPS Module 8 switch 30 UPS Module 9 switch 31 UPS Module 10 switch 32 RS485 port 33 RS485 port 34 Dry contacts 35 LCD connection port 36 RS232 port 37 Optional port 38 Intelligent Network port 39 SNMP port 40 Bypass Ooutput terminal blocks 41 Input Batteries GND terminal blocks 42 Baseboard for rear part 43 bypass switch module 1 44 bypass switch module 2 45 bypass s...

Page 10: ...NAUTILUS 10 520 Three phase in out Rev 00 09 Luglio 2015 10 Front View Rear View 5 2000cm Cabinet FRAME320 Modules 40KVA Front View Side View Rear View ...

Page 11: ...NAUTILUS 10 520 Three phase in out Rev 00 09 Luglio 2015 11 Front View Rear View 6 2000cm Cabinet FRAME520 Modules 40KVA Front View Side View Rear View ...

Page 12: ...al 19 Power module 1 tighten the screw on the top left of the modules as you plug them otherwise they do not work 20 Power module 2 21 Power module 3 22 Power module 4 23 Power module 5 24 Power module 6 25 Power module 7 26 Power module 8 27 Power module 9 28 Power module 10 29 Power module 11 30 Power module 12 31 Power module 13 Communication Module FRAME 200 320 520KVA for power modules 40KVA ...

Page 13: ...er modules 40KVA 1 Fuse Box 1 input fuse and battery fuse inbuilt connect to module 1 2 Fuse Box 2 input fuse and battery fuse inbuilt connect to module 2 3 13 Fuse Box 13 input fuse and battery fuse inbuilt connect to module 13 Terminal FRAME200 320KVA Terminal FRAME400 520KVA Front Panel Rear Panel ...

Page 14: ...4 3 3 UPS module appearance Front View Rear View Module 10 15 20 25 30 KVA Rear View Module 40 KVA Side View 1 Handles 2 Fixing holes 3 Module connector slot 4 Fan 5 Input switch UPS 6 Bypass switch UPS module 8Output connector slot 9 Input connector slot 4 4 ...

Page 15: ...rnal and external of the equipment is fully dry Otherwise there will be a risk of electrical shock Batteries should be mounted in an environment where the temperature is within the required specs Temperature is a major factor in determining battery life and capacity In a normal installation the battery temperature is maintained between 15 C and 25 C Keep batteries away from heat sources or main ai...

Page 16: ...nstalled at the distribution panel of the incoming main supply It may identify the power cables current capacity as well as the overload capacity of the system WARNING On AC input output please select a thermo magnetic circuit breaker with an IEC 60947 2 trip curve C normal for 125 of the current 3 7 Power Cables The cable design shall comply with the voltages and currents provided in this section...

Page 17: ...NING Failure to follow adequate earthing procedures may result in electromagnetic interference or in hazards involving electric shock and fire 3 8 Power cables connection Once the equipment has been finally positioned and secured connect the power cables as described in the following procedure Verify the UPS is fully isolated from its external power source and also all power isolators of the UPS a...

Page 18: ...NAUTILUS 10 520 Three phase in out Rev 00 09 Luglio 2015 18 Input Bypass Output connections with copper bars for FRAME300KVA Input Batteries Input AC connections with copper bars for FRAME300KVA ...

Page 19: ... N BPS Tighten the connections WARNING On separate Bypass connection the copper bar between separate Bypass and AC input must be removed AC input and Bypass input must be connected to the same Neutral pole Select the most appropriate cables please refer to the above table and pay attention to the diameter of the connection terminal of the cable that should be bigger or equal to that of the connect...

Page 20: ...38 40 batteries please re set desired battery quantity and its capacity after UPS starts in AC mode Charging current will be adjusted automatically according to battery capacity selected All related settings can be done through LCD panel or monitoring software WARNING Ensure correct polarity battery string series connection i e inter tier and inter block connections are from to terminals Don t mix...

Page 21: ...le is started 4 Operate the Input switch on the rear of the module Ref 5 Section 3 3 and the output switches accordingly 5 After switching on the module the system automatically detects the modules plugged in and connect in parallel the entire system Remove the Power module Remove the fixing screw at the top left of the module to turn it off and remove it only after the fan has stopped completely ...

Page 22: ...ovides both a battery assembly for each single UPS and a central battery assembly for all the UPS WARNING Make sure that lines N A L1 B L2 C L3 are correct and grounding is well connected 3 11 2 Parallel cable installation The parallel control cables supplied with the UPS are shielded and double insulated and must be interconnected in a ring configuration between the UPSs as shown in the figure be...

Page 23: ...To modify the Jumper position on Parallel cards FRAME150 300KVA After connecting the parallel cables remove the PDU deflector or the right panel of the cabinet to access the parallel board MHTBSHR1CX01 to change the jumper configuration Refer to the following figures according to the type and number of cabinets that make up the system Position of Parallel card on 2000cm cabinet ...

Page 24: ... J23 J24 J25 and J26 from all parallel boards MHTBSHR1CX01 3 11 4 Requirement for Parallel system A group of UPS in parallel has the functionality of a single large UPS but with the advantage of being more reliable In order to ensure that all UPSs are used in the same way and comply with the wiring rules the requirements listed below must be respected 1 All UPS must have the same power and be conn...

Page 25: ...rallelization of unsynchronized AC sources This interruption can be programmed but is generally set to be less than one cycle e g less than 15ms 50Hz or less than 13 33ms 60Hz Maintenance mode manual Bypass A manual bypass switch is available to power the critical load when the UPS is not working under repair or maintenance This manual Bypass switch is designed for all UPS modules and supports a l...

Page 26: ...ery LED will light up Close the input switch to simulate the return of the network the rectifier will start automatically after about 20 seconds and the inverter will continue to power the load It is suggested to use a dummy load for the execution of the test The UPS can be loaded up to its maximum capacity during the execution of the test 4 2 3 Start up without mains Cold start WARNING Follow the...

Page 27: ...RNING Do not attempt to switch the UPS into normal mode from manual bypass without first checking that there are no faults in the UPS Open the front and back door of the UPS for easy access to the mains isolatorChiudere il sezionatore d uscita UPS Close the input switches of all modules The UPS will power the load with the bypass line rather than with the manual bypass at this point the bypass LED...

Page 28: ...ble the input output cable and the battery cable correctly change the jumpers on the parallel board Measure the negative and positive voltage of the batteries The battery switch is temporarily open Check that the monitoring module power switch is closed By default it is closed Close the output switch of the distribution unit from the front door Set the operating mode for each UPS following the sta...

Page 29: ... downwards Introduction WARNING The display provides many more features than those described in this manual Output Power modules status 100KVA 23 05 2012 ID 01 08 00 Output Module Input Batt State A B C Phase Voltage v 220 221 221 Phase Current A 16 10 18 Frequency HZ 50 Active Power kw 5 0 5 2 5 6 Apparent Power KVA 3 7 3 9 4 1 Load percent 50 52 53 Load Peak Rate 1 3 1 5 1 8 100KVA 23 05 2012 ID...

Page 30: ...y HZ 50 100KVA 23 05 2012 ID 01 08 00 Output Module Input Batt State Positive Battery Voltage V 239 9 Negative Battery Voltage V 241 0 Positive Battery Current A 15 1 Negative Battery Current A 14 8 Battery State Charge Battery Temperature 0 0 Lasting min 0 100KVA 23 05 2012 ID 01 08 00 Output Module Input Batt State Input Switch ON Output Switch ON Bypass Switch OFF Manu Bypass Switch OFF Inside ...

Page 31: ...D 01 08 00 Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next 100KVA 23 05 2012 ID 01 08 00 Command Setting Record Version 0004 05 23 07 16 05 On Line 0002 05 23 07 16 01 Back Nomal 0003 05 23...

Page 32: ... 01 08 00 Setting Record Version Enter New Password 000000 7 8 9 Cancel 4 5 6 1 2 3 0 Ensure 100KVA 23 05 2012 ID 01 08 00 Command Setting Record Version Date Setting 2012 01 01 08 00 7 8 9 Cancel 4 5 6 1 2 3 0 Ensure 100KVA 23 05 2012 ID 01 08 00 Command Setting Record Version Language English Change Password Date Setting 2008 12 22 08 00 00 Back light Delay 10Min Contrast 20 Self Test Date disab...

Page 33: ... Volt Regulation 0 Next 100KVA 23 05 2012 ID 01 08 00 Setting Record Version Work Mode Single System Voltage Level 220V System Frequence Level 50 Auto Turn on Ena Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Limit 3 O P Volt Regulation 0 Next 100KVA 23 05 2012 ID 01 08 00 Setting Record Version Work Mode Single System Voltage Level 220V System Frequence Level 50 Auto ...

Page 34: ...ecord Version Work Mode Single System Voltage Level 220V System Frequence Level 50 Auto Turn on Ena Bypass Frequence Range 2 Bypass Volt Upper Limit 10 Back Bypass Volt Lower Limit 30 O P Volt Regulation 0 Next 100KVA 23 05 2012 ID 01 08 00 Setting Record Version Parallel ID 01 UPS Output Enable Float Volt Revise 0 001 Parallel Amount 04 Internal Module amount 05 Back Next 100KVA 23 05 2012 ID 01 ...

Page 35: ... Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next 100KVA 23 05 2012 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge C...

Page 36: ...ion Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Limit Volt 2 31 Float Base Volt 2 25 Battery Protect Volt 1 70 Boost Charge Enable Back Boost Last Time 231 Min Max Charge Current 25A Next 100KVA 23 05 2012 ID 01 08 00 Command Setting Record Version Single Battery Volt 12V Battery Number 20 Battery Group 1 Single Battery Capa 100AH Boost Upper Lim...

Page 37: ...CODE Operating status and mode 02 Input A Input L1 Voltage and Frequency 03 Input B Input L2 Voltage and Frequency 04 Input C Input L3 Voltage and Frequency 05 Battery Voltage and Current 06 Battery Voltage and Current 07 Output A Output L1 Voltage and Frequency 08 Output B Output L2 Voltage and Frequency 09 Output C Output L3 Voltage and Frequency 10 Load A Load 11 Load B Load 12 Load C Load 13 T...

Page 38: ...5 38 1 ID module and status code Press the scroll button the UPS shows the next information as shown below 2 Phase A L1 Input Voltage Frequency 3 Phase B L2 Input Voltage Frequency 4 Phase C L3 Input Voltage Frequency 5 Battery Positive ID Module ID Cabinet ...

Page 39: ...0 Three phase in out Rev 00 09 Luglio 2015 39 6 Battery Negative 7 Phase A L1 Output Voltage Frequency 8 Phase B L2 Output Voltage Frequency 9 Phase C L3 Output Voltage Frequency 10 Phase A L1 Load 11 Phase B L2 Load ...

Page 40: ...ree phase in out Rev 00 09 Luglio 2015 40 12 Phase C L3 Load 13 Total Load 14 Inside temperature and Ambient Temperature 15 Software version model 16 Error Code Battery charging information is shown in the figures below ...

Page 41: ...mode 2 EPO button disconnects the power supply from the load Disable the rectifier the inverter the static Bypass and the battery operations 3 MAINS LED shows the status of the AC input voltage 4 LED INVERTER shows the status of the inverter 5 OUTPUT LED shows the status of the output voltage 6 BYPASS LED indicates the status of the Bypass input 7 BAT LED shows the status of the batteries 8 FAULT ...

Page 42: ... Indicator LED BYPASS 6 GREEN Load on bypass FLASHING GREEN Bypass not available out of tolerance Bypass static switch in shortcircuit or failed reverse polarity on Bypass switch Bypass in overload status OFF Bypass normal status load not on Bypass Indicator LED INVERTER 4 GREEN Inverter normal it supply the load FLASHING GREEN Inverter failed IGBT diode bridge on Inverter shorted Inverter thyrist...

Page 43: ...nverter failure it includes the Inverter bridge shorted Beep continuos Fault LED On 3 inverter thyristor shorted Beep continuos Fault LED On 4 inverter thyristor open Beep continuos Fault LED On 5 bypass thyristor shorted Beep continuos Fault LED On 6 bypass thyristor open Beep continuos Fault LED On 7 Fuse fault Beep continuos Fault LED On 8 Parallel relay failure Beep continuos Fault LED On 9 Fa...

Page 44: ...nce per second Bypass LED blinking 32 Overload Once per second Bypass Led or Inverter blinking 33 No battery Once per second Battery LED blinking 34 Battery undervoltage Once per second Battery LED blinking 35 Low battery pre alarm Once per second Battery LED blinking 36 Internal communication error Once per 2 seconds Fault LED blinking 37 DC current component above the limit Once per 2 seconds IN...

Page 45: ...ent boost charge mode 19 Positive Battery Float Charging The Positive battery is in float charge 20 Negative Battery Boost Charging The Negative battery is in boost charge 21 Negative Battery Float Charging The Negative battery is in float charge 22 Int bypass Switch Opened The internal bypass breaker is opened manually 23 Int bypass Switch Closed The internal bypass breaker is closed manually 24 ...

Page 46: ...y discharge thyristor failure Failure of battery discharge thyristor 7 Battery charge thyristor failure Failure of battery charge thyristor 8 Fan fault At least one of the cooling fans fails Rectifier and inverter and charger shut down 9 DC Bus over voltage Rectifier inverter and battery converter are shutdown due to high DC bus voltage 10 DC Bus under voltage Rectifier inverter and battery conver...

Page 47: ... the bypass side 32 System Not Synchronized To Bypass System cannot synchronize to bypass Bypass Mode may not be available 33 Bypass unable to trace Bypass is unable to trace 34 Bypass Not Available The frequency or voltage is out of acceptable range for bypass This message occurs when the UPS is online and indicates that the bypass mode may not be available if required 35 IGBT over current IGBT c...

Page 48: ...lly insert the card into the appropriate SLOT Reverse the procedure for unplugging The slot called SNMP supports the MegaTec protocol We inform you that the NetAgent II 3 port is also a tool for monitoring and managing any UPS remotely The NetAgent II 3 ports support the Modem Dial in PPP function to allow remote control over the internet when the network is not available In addition to the standa...

Page 49: ...des the dry contacts for external UPS monitoring reporting the status of the UPS The RELAY board has 10 clean contacts available to the user 7 outputs provide the status of the UPS 1 for the ground and 2 for the remote shutdown of the UPS 5 12Vdc CONTACT FUNCTION 1 Output Mains failure 2 3 Battery low 4 Bypass output 5 UPS failure 6 Inverter output 7 UPS alarm 8 COM 9 Input OFF 10 OFF WARNING Cont...

Page 50: ...optional Battery Mode 50 60 0 2 Hz Crest Factor 3 1 THD 2 with linear load 5 with non linear load Efficiency normal mode 95 5 Battery Voltage 192V 204V 216V 228V 240V DC battery quantity optional Charge current Cabinet UPS 30A Max 100A Max 130A Max Module UPS 10 15 20KVA 6A Max 30 40KVA 10A Max The charging current can be set according to the number of batteries installed Switch time From Mains to...

Page 51: ...nt Reading the operation manual carefully can help you to use this UPS correctly Here is some information for troubleshooting NO PROBLEM POSSIBLE REASON SOLUTION 1 The LCD display shows nothing The power cable or cable telephone type of the front door is not well connected Check the connections 2 Mains is available but UPS doesn t start up Power cable not connected Input voltage low input switch o...

Page 52: ...attery pack Connect the batteries correctly Go to the LCD to set the number and capacity of the batteries correctly 11 The buzzer sounds every 0 5 seconds and overload appears on the LCD display Overload on the output Partly remove the load 12 The buzzer sounds constantly and output short circuit appears on the LCD display Short circuit on UPS output Make sure the load is not shorted then restart ...

Page 53: ...TION PIN 2 PIN 2 UPS send PC receive PIN 3 PIN 3 PC send UPS receive PIN 5 PIN 5 Ground connection Available functions on RS232 port UPS voltage and current monitoring Monitoring and information of UPS alarms Monitoring of UPS operating parameters Automatic switch off switch on of the UPS RS232 communication parameters Transmission speed 2400bps Byte length 8bit Stop bit 1bit Parity check nessuna ...

Page 54: ...wise illegible 5 Not included in Warranty Periodic maintenance and repair or replacement of parts subject to normal wear and tear Any adaptation or modification made to the product without prior written authorization from ELSIST to enhance the performances compared to those described in the use and maintenance manual All costs of the technical staff and any transport from the customer s address to...

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