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INJECTION OIL 

injection Oil lubrication 

This model has a system of injection oil
lubrication, formed by the tank of the oil,
located next to the tank of the cooling
Iíquido and the booster pump, located in
the covers of yje right Body.

the tank, with capacity of

0.730 liters

has a reserve indicator that ignites the
reserve informer oil located on the
board, when the Iess lubricant to about

0.180 liters

Possibly purge of the air of the can be
come to the oil pump.

This operation is necessary whenever
the dismounts the pump, becomes
disconnected the tube of feeding of oil
when the tank of the lubricant has
completely remained emptiness.

In such case of coming to the sigulentes operations:

- To drain the gas tank and clean it with 2 or 3 liters of mixture all % of sintetico
oil type 600 2T.

- To start the engine and to rotate it to the slow motion.

- To relax the screw of purge (A) and at the same time to rotate with the the
hand control lever (B) of the oil pump until it leaves a flow continuous oil and
without bubbles.

- Next to tighten the purge screw (A).

Note: For greater security, it is advised to use the mixes putting in the tank and
only later to fill up with super gasoline.

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Summary of Contents for DERBI GPR50-R 1997

Page 1: ...DERBI GPR50 R manuel du propriétaire EN ANGLAIS de 1997 à 2003 ...

Page 2: ......

Page 3: ...2 ...

Page 4: ...ce on a par it goes in damage of its good operation DERBI shows its disagreement this behavior antirreglamentano that goes in damage of all the users 3 Thus atmosphere can You contribute to the conservation of medjo On his style to lead it also depends the fuel consumption and therefore the level of emission of polluting agents of his moped Also the way to treat vehiculo influences in the level of...

Page 5: ...4 ...

Page 6: ...ation that needs INTRODUCTION PAGE Identifications 6 Keys 7 Indications 7 CONTROLS INSTRUMENTS controls and switches 9 18 EQULPO AND ACCESORLOS Qasolinal Tank coolant oil and reference 19 21 STARTING CONDUCCLON AND RUNNING Procedures suggestions and Pa warnings 22 26 MAINTANCE Technica Asistencla and preventive measures 27 48 POSSIBLE LOCATZACION AND REPAIRACLON OF AVERFAS First aid troubleshoot 4...

Page 7: ...Location of the number of motor the number of motor is recorded in the leaves superior from left Body 2 Location of the number of the frame the number of the frame is recorded in the accept right of the tube of frame 1 6 ...

Page 8: ...tion of the reader on important points indications are used sigujen tes observation uyIIavisoIl precaution OBSERVATION The observations give corn plementarios advice explain the text PRECAUCION With this heading one notices that the maneuvers at issue can cause deteriorations in vehfculo wears away premature AVISOL The warnings notice that the maneuvers is dangerous and that podrfa to cause injuri...

Page 9: ...trol to starter choak 2 Control Engages clutch 3 Commutator intermittent lights signal and horn 4 Ignition Lock 5 Tablier tachometer 6 the tank liquido front brake 7 Control front brake 8 Throttle 9 Electric starter 10 Head lights 8 ...

Page 10: ...nts and controls of special interest for the usuado one Index of capftulo Pages Tablier 10 Switch lights and starter button 11 Commutator lights intermittent and pulser 12 horn Control 13 front brake 13 Ignition key lock 14 Order engages of the slutch 15 Choak 15 Control back brake 16 Handle of shift gear 17 gasoline Faucet switches 18 9 ...

Page 11: ...TABLIER 1 Indicator signal 2 Indicating oil reserve 3 high beam Indicator 4 Temperature indicator 5 Revolution counters Tachometer 6 Speedometer 7 Odometer 10 ...

Page 12: ... on dull left lights off 1 right no lights Motor in march lights on Pulser starts Pulser starts in the right side of the handlebars 2 To press it in continued form until the motor starts up To see the instructions of beginning in section of starting and conduction pages 23 11 ...

Page 13: ...n cendido On guard the control of the switch lights and the motor in runs Commutator intermittent signal lights Located in the left side of the handlebars 2 Center Intermittent extinguished off Right Intermittent the aright ignited Left Intermittent left side ignited the control intermittent after being driven to right or left the car In order to extinguish the intermittent ones push the control d...

Page 14: ...t right of the handlebars 1 To put special attention in the always trying to avoid the blockade of the rolls Control the gas Located in the right side of handlebars 2 With the rotation inwards of the empunadura the is obtained opening of the trottle of the carburetor 13 ...

Page 15: ...oyed and with blocking Position takes motor Ignited Lights motor in march to block the direction completely turns the handlebars towards right the left Press the Ilave downwards leaving returns to its place and despu s g rela until the position and extra igala 14 ...

Page 16: ...ngages the clutch releasing to engage the transmission of the motor Leaving the smoothly maneta the clutch Is connected uniting the motor to the transmission that with a march engraba it gives transmits through camblo the forces of the motor to the rolls back Choak Located in the left side of the handlebars 2 This control soIo has the purpose of facilitating the engine start up To use only when th...

Page 17: ... right motor to the height of the motor 2 Mind must be driven with the end of the gradual foot To combine the use of the sero brake tra with the forward brake necessities of this form obtendran brakings more effectiveness ATENCION to the state of the land mainly If this it is asphalted and it wet gravil the exists 16 ...

Page 18: ...which will retake to its primitive position automatic Starting off of the deadlock the the marches introduces of the following way Pushing the handle downwards the 1 to gear is introduced Pushing the handle upwards 2 3 4 5 and 6 are introduced the gears In order to reduce to drive the downwards handle IMPORTANT Handle of camblo the gearshift must drive always after to have unclutched and to reduce...

Page 19: ...THE GASOLINE FAUCET is located in the left side of vehiculo 1 It has three positions ON Abierto OFF Closed RES Reserve He is advisable to close the gasoline faucet when the motor is stopped 18 ...

Page 20: ...RIES silo gasoline oil and coolant GO Equipment and accessories This CAP ftulo contains one descripcidn detailed of the depdsito gasoilna cooling lfquido oil and Index of capftulo Pages Gas tank 20 Oil tank 21 Tank cooling 21 19 ...

Page 21: ... sill in of the pound to the gas tank has a layer store of 7 250 liters and one reserve of 1 700 liters When refuelling is advisable that car burante does not go beyond limits inferior of the load mouth making sure siem pre that once finished to the operation the cork is well spiral Na of 98 100 uses gasoli 2 SUPER octanes 20 ...

Page 22: ...oil tank has a capacity of 0 730 liters and one to reserve 0 180 liters To use sinjetico oil 600 2T Tank the eliminate coolant Each 1500 km after lengths x 3 trips is due to control with the motor in cold check the level of the eliminate of refrigeration Compruebe that the level 2 of refrigerante is more less in the half of the expansion tank In case low completes the fill Capaci you give of the c...

Page 23: ...practicos aspects of conduction and running Starting conductlon and running Procedures suggestions and Index warnings of capftulo Page Engine start up 23 Instructions for a correct conduction running 24 Instructions for the break in 25 Advice who extend the life of their moped 26 22 ...

Page 24: ...he engine let tighten the choak When the motor is hot it is necessary to start without the choak PRECAUTION Do not press the starting button when the motor this in march since podria to damage the starter engine the motor does not have to work with the bateria the disconnected voltage regulator it perjudicaria the electric installation It does not have the motor in march with no need Don t idel St...

Page 25: ...the foot so that the marches enter It is recommended not to drive the handle with excessive force the as it only harms the mechanisms In order to circulate around slopes it considers that not to maintain long time a same march the yield of its moped is the optimal one When it notices that in spite of giving more gas the speed diminishes changes to the marches immediately inferior it will notice th...

Page 26: ... better running to circulate very slowly but leading with taken care of smoothness During this perfodo he is recommendable to lead to 3 4 of gas of the accel erator trying in cases in that it is precise to march thorough gas advancements pronounced hills etc that the operating time to top is 10 shorter possible the 1000 Routes first Kms must change the oil of Body To use oil TRANSOIL 10W 30 amount...

Page 27: ...with smoothness watching the land that is above In dry asphalt it initiates the restrained with the front brake and ends both In wet land with sand and gravilla never uses the front brake and takes longer distance to stop the moped In the curves it does not incline in excess it dejese Ilevar by his DERBI it maintains the layout and maquina the indicated its position to him When starting it gives s...

Page 28: ...hain 37 Caracterfsticas of the disk brake 38 Maintenance brakes 39 Nose light 40 Lamps Light 41 Pressure of the tires 42 Control the eliminate coolant 43 Battery 44 45 Fuse 45 Picture of maintenance and lubricates 46 Cleaning 47 Conservation in long periods of inactivity storage 48 This cap tub deals with the system maintenance and controls of routine that can take place to have the security of wh...

Page 29: ...ssary whenever the dismounts the pump becomes disconnected the tube of feeding of oil when the tank of the lubricant has completely remained emptiness In such case of coming to the sigulentes operations To drain the gas tank and clean it with 2 or 3 liters of mixture all of sintetico oil type 600 2T To start the engine and to rotate it to the slow motion To relax the screw of purge A and at the sa...

Page 30: ...put and an increase in the fuel consumption It is recommended to clean the skims each 2 000 km in agreement to the sigulente procedure Clearing the four screws 1 and the eight screws 2 that fix the carroceria back It disconnects of the main wiring the connections of the tail navigation light and the indicators of disassemble the body with light 29 ...

Page 31: ...xtracts the air cleaner 7 a container Fills with the eliminate noninflammable cleaner Submerge the skims several Is It expels the eliminate cleaner pressing goes times until it is totally clean rias times the filter with the palms of hands It does not double squeezes the filter since it will bcasionará fissures in oil plenty Submerges the skims filter in a container FILTER OIL and despuos with the...

Page 32: ... examines meticulously skims filter air If it sees that he is deficient must replace it p r one new If it leads by dusty highways it must clean the skims filter more frequently air Asegurese whenever the foams is in excellent conditions the life of the motor depends mainly on this component IT NEVER MAKES WORK the MOTOR WITHOUT FOAM FILTER AIR 31 ...

Page 33: ... and air to pressure of ideling Regulation of ideling Regulation sta operation must be made with the hot motor deadlock and without giving gas ralent turns the thyme regulation inwards or outwards until the slow motion of the Ilegue motor to a point in which the motor almost is stopped but that goes round For any other regulation of the carburetor we advised goes to him to an Official Serviclo DER...

Page 34: ...k 1 placed Idel ahead and to raise the covers of the compartimiento portacasco Clearing the three screws of the bottom of the compartment portacasco and extracts the same one the Clearing spark plug cleans to rededor the dirt of the base of the spark plug before to disassemble it 33 ...

Page 35: ...electrodes and observes its wearing down Verify that the separation of the electrodes is of 0 5 mm using a caliber of thicknesses for spark plug Spark plug debera to change it each 6 000 Kms using the mentioned marks PRECAUCION the inadequate use of one spark plug can lead to severe damage of the motor 34 ...

Page 36: ...te the bearings of the direction To use fat LC300 To lubricate the chain and rpdillo tensile chain with oil MOTYL CHAIN despuos of it to have washed carefully with petroleum Each 6 000 km like maximo to replace the oil of the front bracket the clearing rolls front and the mudguard next it disassembles the superior rubber cork of the legs torni lbs superior platina cerraje the screw of clean oil an...

Page 37: ...down is minimo but is very important to verify this anomalia because it repels in the correct operation of the motor Regulation the After the period of running and periodically he is necesary Reapretar the nuts of the bolts and exhaust pipe To regulate the control of the clutch If outside necesano acting on the tension of maneta the so that it is facilmente sins not controlable game from maneta th...

Page 38: ...d is in the demonstrated conditions segun the drawing In case this does not happen untight the screw 1 Isano to fit it of the following way 2 restores the correct tension It verifies that the notches that encuen tran in the tension of chain within the balance of the bracket esten aligned to both sides un tightens nut of the axis 1 of the un rolls and Pln chain screws 2 de fits tensibn of the contr...

Page 39: ...edly at high speeds Said of the another way the risk of Fadding is far below None of the pieces of the disk brake this exposed to deformation some by the high temperatures the change of the brake pads is simple and not requlere complicated adjust ments a constant operation makes sure the brakes since even being the disc wet during the marches in time Iluvioso the capacity of recupsraci6n of the br...

Page 40: ...rie puodo sister motivated by the causes 1 Funcionamionto incorrect of frono 2 Dosgasto do the tablets These Ilovan sistoma to warn do his dosgasto oxcosivo quo haco Ilogado ol momonto to hiss ol frono In both cases it goes to an OFFICIAL Service DERBI Air in the braking system If rocorrido do the handle do brake under excosivo haco the handle tiono a soft tact oxcosivamonto osponjoso under dobo r...

Page 41: ... light to the ground and marks in the wall a cross the same height to oncondor the Iuz do cruco ol lfmito superior do demarcation ontro the dark zone and aparocor the illuminated zone tiono quo to the 9 10 a height nonsuperior to do the height from ol ground of contro of the light If under tuvieso quo hacor a rectification do the direction same the under the can efoctuar acting in the button 1 quo...

Page 42: ...er 1 of protection of lamp you stop Clearing porta lamparas towards left and extra the igalo of the optical group to remove to the Iampara from portalamparas it inwards does pressure and girela towards left the Efectue the substitution and comes from inverse way to return to mount Jr 41 ...

Page 43: ... within the If mites esDecificados in the box Neumatico Neumatico Pressure of cold Back Forward inflated in 1 8Kg cm 2 2 0 kg cm 2 A neumatico with a pressure excessively lowers unnecessarily increases to the consumption of fuel repelling it in medlo atmosphere PRECAUCION Try to always circulate with the neumaticos in good conditions since If does excessively with neumaticos worn away reducira the...

Page 44: ... 50 cooling Iíquido INUGEL and 50 mineralized water through the orifice of the tank of expansion having the precaution of which the tank less the has left but half of its capacity An excess of Iiquido provocarfa that left by the cork during the use vehicle OBSERVATION To verify the state of the sleeves If during the normal use of the moped the temperature indicator ignites to him to stop the motor...

Page 45: ...o necesar to replace it with distilled water To avoid the overloads To maintain the corks of the perfectly closed glasses It is important To maintain the starts off superior completely cleans dry and free of corrosive matters the tips of the baterfa must be clean and lubrications to avoid the corrosion To verify the residual capacity of You go baterfa with densfmetro A superior density of 1 265 or...

Page 46: ...o make replace the battery by algun Official Service DERBI Battery contains among other substances acid sulfunco and in ningun case must ran throw to the domostica sweepings Fuse In the case of having to change the fuse of the electrico system by to have fused to make sure whenever it is of same amperage it is of 4 Amp the fuse is within the lodging of the battery for its substitution to clear it ...

Page 47: ...luid Tilted axis and axes wheels Spark plugs Air Filter Bearing segm tntos direction Game segments cylinder Cleaning butt piston and lights Carburetor Front bracket Admission Gasoline and air Check Regular Clean Oil lub Change tighten toque NOTE All these instruccioneg are orientalivas and dependersn in great 51 pair to him of uses dsdo moped Highway or lode lerreno hectic of which the picture ind...

Page 48: ...e paste polisher of the employees in carrocerfas wax of the automobiles carrying out it with wool rag Case that it is surprised by the Iluvia is recommendable to clean and to dry vehicub immediately and to lubricate all cables When buying conservation products habrfa that to choose those that are ecological the remainders of such you would not deberan to lie down to the sweepings domestic servant ...

Page 49: ...th a clean rag To remove to the spark plug By its lodging introdu the 10 15 cc of anti corrosive oil to to turn the motor so that it is left all grease and pregnado one and prote ge To lubricate all the metalicas parts with anti rust fat oil at the moment they exist in the market sprays very adapted for this type of protection WD40 To protect the moped with a plastico to avoid the dust accumulatio...

Page 50: ...POSSIBLE LOCATION OF TROUBLESHOOT In this CAP ftulo descdbe the way to locate and to repair to pequenas anomalfas Index of capftulo page Abnomal ace in route 50 49 ...

Page 51: ...ension that goes Connected to the spark plug Ilega current the electrica necessary to produce tipsy the between the electrodes of the spark plug In order to carry out this verification it disassembles to the spark plug using the Ilave that stops such aim is given with the equipment of tools of the moped Once disassembled to the spark plug it observes If it presents displays the to per it that is n...

Page 52: ...SPECIFICATION In the following pages of this CAP to the engineering specifications and Index are described Index de capítu page Technical Characteristics 52 53 54 Index 56 51 ...

Page 53: ...ection of rotation lzquierdo flying side magnotico Refrigeracion of the motor By the eliminate coolant water coolant Carburatane Super Gasoline System of lubrication Mixture of gasoline and oil with Iubricacion by means of pump Injection oil CARBURETOR DelÍOrto PHVA 17 5 with starter manual CLUTCH TYPE oil multiple barium discs wet clutch Primary transmission By rectified gears THE ADMISSION By yo...

Page 54: ...Gear 11 34 Speed II Gear 15 30 Speed Ill Gear 18 27 Speed IV Gear 20 24 Speed V Gear 22 23 Speed VI Gear 23 22 Speed SECONDARY TRANSMISSION Type By chain of step 12 70 mm and diametro of roller 7 75 mm Relation 14 52 STARTING Type Electrico ignition C D I ELECTRIC Ignition Electronic System 12V 70W AvancealPMS 1 2 mm Spark NGK B1O ES Baterie 12 V 4 Amp 53 ...

Page 55: ...ection of high resistance Front suspension SHOWA hydraulica inverted Bracket of centered axis Tilted back suspension GAS monoshock progressive link with a hydraulico shock absorber adjustable power station Brakes rolls front hydraulico disc 260mm of great effectiveness Brakes rolls back hydraulico disc 218 mm of great effectiveness Front Tire 90 90 x 16 MT 75 Back Tire 120 80 x 16 MT 75 54 ...

Page 56: ...the handlebars 600 mm Maximum height 1 135 mm Height of the lowest point to the ground 125 mm Height sill in 770 mm BENEFITS Maximum Power 8 00 CV to 8 750 r p m Speed maximum and maintained 45 Km h the regulated by the law for a moped Redline of turn of motor 11 500 r p m Tank gas 2 gal 55 ...

Page 57: ...ing liquid Tank 21 Starting conduction 22 Instructions beginning 23 Conduction 24 Running 25 Advice 26 Maintenance 27 Separated Lubrication 28 Air Filtro 29 31 Carburetor 32 Spark plug 33 34 Lubrication and lubricates 35 Admission by you laminate 36 Regulations 36 Tension chain 38 Caracterfsticas of the disc brake 38 Maintenance disc brakes 39 Nose light 40 lights 41 Pressure light 42 Cooling 43 B...

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