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T 01460 68600

Information for Scrubber Dryer

ORIGINAL INSTRUCTIONS

READ MANUAL BEFORE USE

1.   

Always wear protective clothing e.g. face visor, gloves and overalls when working with batteries.

2.   

Whenever possible always use a properly designated and well-ventilated area for charging.

   

Do not smoke or bring naked flames into the charging area.

3.   

Remove any metallic items from hands, wrists and neck i.e. rings, chains etc. before working on a battery.

4.   

Never rest tools or metallic objects on top of the battery.

5.    

When charging is complete disconnect from the mains supply.

6.    

The machine must be disconnected from the supply when removing the battery. 

7.    

To remove the batteries:- Disconnect machine from the mains supply (if charging), raise waste water tank and ensure  

   

batteries are isolated by removing fuses. Disconnect hoses from separator and tanks, undo battery terminals and remove  

   batteries. 

8.    

Only use genuine Numatic replacement batteries. 

9.    

Do not allow the batteries to become fully discharged, it may not be possible to recharge them.  

10.  

Do not allow one battery to be discharged separately to the other. 

11.  

Do not mix batteries from different machines. 

12.  

The batteries fitted to this product are Valve Regulated Lead Acid (VRLA) gel electrolyte type.

   

The fitting of any other type of battery may cause a safety hazard.

13.  

The batteries must be removed from the machine before it is scrapped.

14.  

Dispose of the batteries safely in accordance with local government regulations.

Battery Care

1.         Battery Storage:

a.         Batteries must be stored in a dry, level and clean location not exceeding a temperature range of  5°C to 25°C.

b.         Batteries must by fully charged after 6 months when on-the-shelf and as a minimum every 3 months thereafter or if the  

   

battery voltage reduces to 12.6V.

c.         Batteries must be put into use within 12 months of the date of manufacture, failure to do so will lead to reduced capacity in  

   

the field. 

   

(battery date code) - silver label on the battery - (e.g. 1649) = Year - 2016 / Week - 49.

d.   

If a battery reaches 10.5V, irreversible damage has occurred. Under this condition, a battery should not enter into service  

   

and should be disposed of according to local authority guidelines.

2.         During Use:

a.         Batteries must be recharged after every use regardless of machine run time

b.         If the machine is to be left dormant for any length of time complete the following:

              i. 

Fully charge the batteries and remove the battery fuses

              ii. 

Every 3 months insert the fuses and recharge

              iii. 

Do not leave batteries dormant for more than 6 months

3.         Warranty:

a.         Batteries are warranted for 600 cycles (2 Years) providing all battery care rules are followed

b.         To claim warranty the following details must be supplied

            i. 

Serial number of the machine

            ii. 

Battery date code (Show picture of battery date code)

            iii. 

Date purchased

            iv. 

Proof of Purchase

            v. 

Maintenance history and charging regime

Precautions when working with batteries

Summary of Contents for TGB 2120

Page 1: ...CAUTION Read instructions before using the machine Owner Instructions RIDE ON SCRUBBER DRYER TGB 2120 TGB 2120 TGB2128 TGB2128...

Page 2: ...Page 19 Safety Precautions Page 20 21 Recommended Spare Parts Page 22 Schematic Diagram Page 22 Battery Wiring Page 23 EU Declaration Document Page 24 Warranty Page 24 Company Address Page 28 RIDE ON...

Page 3: ...6 5 4 19 2 1 3 12 13 14 15 16 10 9 8 7 11 20 Machine Overview 17 18...

Page 4: ...tch 7 Traction LED 3 Brush Engage Button 8 Emergency Stop Button 4 Horn Button 9 Maximum Speed Control 5 Hours and Battery Meter Display 10 Key Ignition Switch Control Panel Overview In the event of a...

Page 5: ...ch off machine 1 2 3 ENSURE THAT NO METAL OBJECTS COME INTO CONTACT WITH BATTERY TERMINALS WHILE THE BATTERIES ARE EXPOSED WHEN INSERTING THE FIRST FUSE YOU MAY NOTICE A SPARK THIS IS NORMAL Less Batt...

Page 6: ...orporates a safety knock off feature this allows it to safely disengage from its mounting should it become caught on an obstruction during forward movement Make sure you do not over tighten the retain...

Page 7: ...et at the rear of the machine Simply slot the retaining knob into the bracket Machine Set up Guide Always ensure that the machine is switched off before making any adjustments 10 11 12 Raise Brush Dec...

Page 8: ...clip This can be found at the rear of the machine Machine Set up Guide Always ensure that the machine is switched off before making any adjustments fill Filling the Clean Water Tank 10 Fill Level Ind...

Page 9: ...nue to run there is an audible difference in the sound when the shut off system operates For more details on checking and cleaning the shut off system see page 13 Machine Operation IMPORTANT Do not op...

Page 10: ...or turning sharply The buffers are designed to be replaceable when worn Machine Operation Emergency Stop Button Horn Anti tip System Set desired traction speed as required depending on floor type and...

Page 11: ...oor tool in the raised position allow the chemicals time to work then scrub the area a second time with the floor tool lowered If your machine leaves streaks on the cleaned floor either clean the floo...

Page 12: ...h clean water Note The separator can be hung from either side of the top tank while you maintain the machine using the clip on the front of the lid A B C When refitting the separator make sure you eng...

Page 13: ...not to spill any liquid on to the batteries Rinse using clean water and refit refitting is reversal of removal Note Any Spills should be wiped up before tank is lowered Machine Cleaning Always ensure...

Page 14: ...ear and damage Replacement is a reversal of the removal process 4 2 3 1 5 Floor Tool Overview 1 Retaining pins x 4 2 Rear blade 3 Blade carrier 4 Front blade slotted 5 Floor tool main body Always ensu...

Page 15: ...1 The battery meter displays the charge level of the batteries when fully charged all meter lights are illuminated 2 As the machine is used and the batteries are discharged the meter lights will go ou...

Page 16: ...harged every three months Charge fully the day before you start using the machine again Signal LED Meaning Red LED on First Phase constant current Mode Orange LED on Second Phase Constant Voltage Mode...

Page 17: ...connections and leads between the motor and controller 4 Flashes with pause Battery Lockout The battery charge level has fallen below the battery lockout level and the controller is inhibiting machin...

Page 18: ...ake off charge page 15 Insert key turn to operating position Replace fuse No 19 page 2 3 or contact service engineer Vacuum will not operate Missing or blown fuse Vacuum switch not engaged Waste water...

Page 19: ...table for use must be separated collected and sent for recovery in an environmentally friendly manner Ear Protection Safety Footwear Head Protection Safety Gloves Dust Allergens Protection Eye Protect...

Page 20: ...all be switched off or locked for example by removing the key of the main switch or the ignition key When replacing major components the ignition key and battery fuses MUST be removed If this product...

Page 21: ...emoved from the machine before it is scrapped 14 Dispose of the batteries safely in accordance with local government regulations Battery Care 1 Battery Storage a Batteries must be stored in a dry leve...

Page 22: ...Complete Assembly Part No TOP TANK 208827 Strainer Black Top 903542 Grit Filter Basket 208889 Extended Strainer 50 Mesh Screen 208861 Air Filter 208830 Strainer Gasket 208980 CRG Foam Pad 208890 68Mm...

Page 23: ...ef GF 12 105V 901161 MK Battery 98A h Stud Terminal Gel Type Suppliers Ref E31 SLD G ST 205112 Sonnenschein Battery 120A h Stud Terminal Gel Type Suppliers Ref GF 12 105V 901161 For optimum performanc...

Page 24: ...24 www numatic co uk Warranty...

Page 25: ...25 T 01460 68600 Notes...

Page 26: ...26 www numatic co uk Notes...

Page 27: ...ria responsabilit che il prodotto di cui sopra conforme alle seguenti direttive e norme LT Mes Numatic parei kiu viena ali kos atsakomyb s kad pirmiau min tas produktas atitinka ias direktyvas ir stan...

Page 28: ...rasse 3A 6340 Baar SCHWEIZ Tel 0041 0 41 76 80 76 0 www numatic ch Numatic International ULDA Rua da Boa Viagem 177 4470 210 Maia PORTUGAL Tel 351 220 047 700 www numatic pt Numatic International SLU...

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