b. Gently lift the handlebars and untwist and unwind
any crossed cables and wires.
c. Position the handlebars against the hex plate and
tighten the bolts, keeping the stem in line with the
front wheel.
d. Check that the gaps in the hex plate are even
between the top and bottom as you are tightening.
Once the handlebars are installed the fork stem clamp
will need to be aligned and tightened.
e. Orientate the handlebar stem perpendicular to the
front wheel, remove the rubber grommet inside the
head tube cap bolt and lightly tighten.
f. Tighten the four (4) bolts fixing the stem cap to the
vertical tube.
g. Ensure the forks still rotate smoothly but without
any play in the forks in a forwards and backwards
direction, then replace the rubber grommet.
h. Check the handlebars are positioned correctly
then tighten the two (2) M5 screws (with the
4mm hex tool) to 5-7 Nm torque.
i. Check your brake levers and grips are secure
and if loose, tighten bolts and screws using the
supplied tool set.
2.5 Pedals
Pedals are in their own small separate box. Pedals are
side dependent so that the right-hand pedal tightens
in a clockwise direction and the left-hand pedal
tightens in an anti-clockwise direction.
a. You will notice your pedals have printed symbols on
them. L = left pedal and R = right pedal.
b. The left pedal goes onto the left side (same side as
the kick stand). Grab the included wrench spinning
in an anti clockwise direction to tighten.
c. Now fix the right pedal to the crank, spinning the
wrench in a clockwise direction.
d. Tighten the pedals to 30 Nm torque.
2.6 Saddle/Seat
a. Loosen the cam lock by flipping the lever and
unscrewing and slide onto the seat post.
b. Straighten the saddle so it is in line with the top
tube.
c. Then screw to tighten the cam lock so the seat is
secure and will not move around while riding.
2.7 Adding reflectors
Reflectors should be mounted on the bike in order to
comply with bicycle and rider safety laws.
a. Find the white reflector in your accessories box,
loosening the screw, fix to the handlebars using a
Phillips head screwdriver.
b. Install the red reflector to the rear of the bike on
the right or left seat stay, fixing it to higher up so
it is positioned near the bottom of the seat post
(refer to same method as step (a).
2/ Assembly
7
