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TECHNICAL MANUAL -

hyperion X5

EN

CALIBRATION

39

If one or more of the laser beams is not aligned,

use pliers to loosen the spring around the

projector support and align the beam manually.

The frankfurt plane and canine lasers are under

the generator cover.

The sagittal laser is below the mirror.

Press “Exit ” at the end of the procedure.

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Summary of Contents for hyperion X5

Page 1: ...hyperion X5 technical manual Cod 97070183 Rev 00 05 2015 www my ray com EN ...

Page 2: ......

Page 3: ...EN TECHNICAL MANUAL hyperion X5 Code Rev Date 97071183 00 15 05 ...

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Page 5: ...1 PRELIMINARY OPERATIONS 28 2 2 DEVICE CONFIGURATION 29 2 3 XRAY ALIGNMENT 30 2 4 VERIFYING THE SENSOR CALIBRATION 34 2 5 VERIFYING THE MECHANICAL CENTERING 35 2 6 TEST LASER 37 2 7 CALIBRATION DATA BACKUP 40 3 CONTROL BOARDS DESCRIPTION 41 3 1 UNIT BLOCK DIAGRAM 41 3 2 POWER BOARD 97661407 42 3 2 1 CONNECTORS LIST 44 3 2 2 FUSES AND DIP SWITCHES LIST 44 3 2 3 LEDS LIST 44 3 3 LOGIC BOARD 97661408...

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Page 7: ...IG 4 PROCESSOR 1 CPU INTEL XEON E5 2630 2 3GHZ 6 CORE 1 CPU INTEL I7 3770 3 4 GHZ 4 CORE 1 CPU INTEL XEON E5 1620 3 60 GHz 4 CORE 1 CPU INTEL XEON E3 1270 V3 3 50 GHz 4 CORE POWER SUPPLY 800 W 550 W 600 W 400 W VIDEO CARD ATI RADEON HD 7770 OC GHZ EDIT VAPORX 1GB GDDR5 ATI RADEON R7 250 1GB HARD DISK 2 SATA HDD 300 GB 10K RPM 1 SATA HDD 500 GB 10K RPM RAM 4 GB DDR3 8 GB DDR3 1600 MHZ O S WINDOWS 7...

Page 8: ...dapter is an Intel Pro 1000 and will need a free PCI E slot on the motherboard of the acquisition server to be installed The only supported operating system for the acquisition server is WINDOWS 7 PRO 64 bit The Intel Pro 1000 will be automatically recognized by the operating system and drivers will be installed automatically The acquisition server must be accessed with an Administrator level user...

Page 9: ...TECHNICAL MANUAL hyperion X5 EN PC CONFIGURATION 7 Select the lowest notification level Never Notify RESTART THE PC From the Control Panel select Power Options ...

Page 10: ...n settings Set Turn OFF display and Put the computer to sleep to Never Select Change advanced power settings Set Hard disk Turn OFF hard disk after 0 Also deactivate any screensaver To do this right click on the mouse on any icon free desktop or window area and select Personalize from the menu ...

Page 11: ...so deactivate any screensaver To do this right click on the mouse on any icon free desktop or window area and select Personalize from the menu 1 2 3 DISABLING WINDOWS FIREWALL From the Control Panel select Administrative Tools and double click on Services ...

Page 12: ... Then press the Stop key to stop the service currently being executed Wait until the service is stopped Click on OK to close the dialogue window From the Windows Services list search for Windows update stop the service and disable the automatic startup 1 2 4 INTEL PRO 1000 NETWORK CARD INSTALLATION Right click with the mouse on Computer select Properties and select Device Manager in the left colum...

Page 13: ...AL MANUAL hyperion X5 EN PC CONFIGURATION 11 Expand the Newtork Adapter group right click on the Intel pro 1000 and select Properties Select the Advanced tab highlight the Jumbo Packet and set it to 9014 byte ...

Page 14: ...ndow If not visible please search for the Performance options parameter click on Properties and set the Receive bufffers value from there 1 2 5 ACQUISITION SERVER SOFTWARE INSTALLATION This software can only be installed on 64 bit Operating Systems Launch the software installer from the setup menu on the usb dongle or from Extranet download and select the language Click on Next ...

Page 15: ...TECHNICAL MANUAL hyperion X5 EN PC CONFIGURATION 13 Select I accept then click Next Click on Install Wait ...

Page 16: ... CONFIGURATION EN Installed software will be checked any missing system component will be installed at this stage The Pleora driver for the Intel Pro 1000 network adapter will be installed automatically click Next Accept and click Next ...

Page 17: ...TECHNICAL MANUAL hyperion X5 EN PC CONFIGURATION 15 Click on Install Wait for the driver installation to finish If the following window is displayed select Always Trust and click Install ...

Page 18: ...CAL MANUAL hyperion X5 16 PC CONFIGURATION EN Click Finish at the end of the installation Restart the PC The Acquisition server software will start up automatically and will be accessible from the system tray ...

Page 19: ...d as from system default DHCP and the connection is managed automatically It could be necessary to set up a static IP address for the network adapter used for the PC to hyperion X5 system communication If this network adapter is directly connected to the unit the IP address for the PC should be set to one in the same subnet as the hyperion X5 s default e g 192 168 1 150 To set a static IP address ...

Page 20: ...X where XXX can be a digit included between 1 to 254 with the exception of the X9 default IP usually 160 The Subnet mask will be automatically filled Confirm by pressing the OK button If the unit is connected to a LAN with DHCPC as in the following diagram then the noetwork adapter should be set to Obtain IP address automatically The DHCP server will assign correct IP addresses to both the hyperio...

Page 21: ...n Server icon in the system tray the main window will be magnified in User mode The topmost red area represents the connection status and the sensor status The lower red area is used for diagnostics and reporting error messages Click on the Settings icon on the top left corner The connections and options panel will open up Select Change mode and confirm the application restart request ...

Page 22: ...PC CONFIGURATION EN On program restard you ll be prompted to select the application mode Select Service mode enter the password cefla Restart the Acquisition Server software now in Service mode Click on Settings and select Find Device ...

Page 23: ...N PC CONFIGURATION 21 hyperion X5 X5 will be found select the line and continue Select Connect Device and activate the Auto connect device option Click on Close In a few seconds the connection to the hyperion X5 will be estabilished ...

Page 24: ...the line and confirm by clicking OK The acquisistion server should show full green status now 1 3 2 IRYS INSTALLATION AND CONFIGURATION The imaging software used with Hyperion X5 is iRys version 5 5 or later installed in Station version It is not strictly necessary to install iRys on the Acquisistion Server PC iRys can be installed on any PC in the network that could communicate with the Acquisiti...

Page 25: ...TECHNICAL MANUAL hyperion X5 EN PC CONFIGURATION 23 Load the Irys installation CD and follow the instructions on the screen Select IRYS Station installation Continue by confirming the installation path ...

Page 26: ...ssage in the bottom right hand corner Now press ALT F10 and type the password 12345 to access the device configuration panel By clicking on Find the PC running the Acquisition Server software will be detected WARNING iRys connects to the Acquisition Server software and not to the hyperion X5 directly so the IP address shown in this window is not the hyperion X5 IP address but the Acquisition Serve...

Page 27: ...GURATION 25 Configure the remote connection as shown in the image here below Click Save and then Exit The hyperion X5 connection status icon will appear in the upper right corner of iRys interface Click on the icon and select Virtual keyboard ...

Page 28: ...rtup the console will prompt with this message In order to authorize the virtual keyboard to connect to the unit you need to enter the Acquisition server software and select Clients allowed The clients list will appear select the appropriate one and close the window ...

Page 29: ...TECHNICAL MANUAL hyperion X5 EN PC CONFIGURATION 27 Now the hyperion X5 virtual keyboard will connect correctly ...

Page 30: ...yperion X5 28 CALIBRATION EN 2 CALIBRATION 2 1 PRELIMINARY OPERATIONS Open the acquisition server software click on Settings then on Change Mode and confirm when prompted Select Service mode and enter the password cefla ...

Page 31: ...TECHNICAL MANUAL hyperion X5 EN CALIBRATION 29 Open the Acquisistion server software and click on Calibration 2 2 DEVICE CONFIGURATION ...

Page 32: ... Enter the serial number of the column in the textbox and presso OK 2 3 XRAY ALIGNMENT A correct alignment should result in an image like the example shown on the left side of the window dark rectangle with white background click on Start procedure ...

Page 33: ...UAL hyperion X5 EN CALIBRATION 31 Make sure to remove every object from the scan area bite support chin support aluminum filter calibration phantom Press the exposure button when required hold until asked to release ...

Page 34: ...anually moved Remove the screws shown below to in order to remove the front cover of the generator Centering the collimator horizontally or rotating it Slightly loosen the screws shown in the following picture then move the collimator horizontally and or rotate the whole white plastic assembly if required Tighten the screw before taking the next image ...

Page 35: ...he collimator vertically Slightly loosen the A screws shown in the following picture loosen or tighten the B screw to move the collimator up or down Tighten the A screws before taking the next image Select the not centered option in the calibration tool then presso OK to start a new acquisition in order to verify the change made Repeat the procedure until the x ray beam is correctly centered When ...

Page 36: ...re make sure to have positioned the aluminum filter on the front cover of the generator and to have removed every object from the scan area bite support chin support calibration phantom The unit will automatically emit x rays performing 26 exposures At the end of the procedure perss OK to complete this step ...

Page 37: ...X5 EN CALIBRATION 35 2 5 VERIFYING THE MECHANICAL CENTERING Remove the bite support chin support and aluminum filter Mount the calibration phantom inserting the supporting pins into the holes previously used for the chin support ...

Page 38: ...ad a complete panoramic image and will show it on screen You ll need to verify that the focal area is centered Use the dots as reference The numbero of blurred dots above and below the central line should be the same In case the focal area is not centered modify the offset Y value click on the arrow and then on Retry Click OK to confirm once the focal area is centered ...

Page 39: ...TECHNICAL MANUAL hyperion X5 EN CALIBRATION 37 2 6 TEST LASER Mount the laser guide tool on top of the calibration phantom as shown below and press Start test ...

Page 40: ...CAL MANUAL hyperion X5 38 CALIBRATION EN The unit will rotate into position for the laser test Check the alignment of the beams sagittal canine and frankfurt plane with the reference marks on the test object ...

Page 41: ... the laser beams is not aligned use pliers to loosen the spring around the projector support and align the beam manually The frankfurt plane and canine lasers are under the generator cover The sagittal laser is below the mirror Press Exit at the end of the procedure ...

Page 42: ...TECHNICAL MANUAL hyperion X5 40 CALIBRATION EN 2 7 CALIBRATION DATA BACKUP Click on Export select the destination folder and confirm ...

Page 43: ...TECHNICAL MANUAL hyperion X5 EN CONTROL BOARDS DESCRIPTION 41 3 CONTROL BOARDS DESCRIPTION 3 1 UNIT BLOCK DIAGRAM ...

Page 44: ...TECHNICAL MANUAL hyperion X5 42 CONTROL BOARDS DESCRIPTION EN 3 2 POWER BOARD 97661407 ...

Page 45: ...TECHNICAL MANUAL hyperion X5 EN CONTROL BOARDS DESCRIPTION 43 ...

Page 46: ...fuse FUSE 2 5AF 450V DC DIP Switches SW1 Always off reserved use 3 2 3 LEDS LIST LED ID COLOR NAME ON BOARD DESCRIPTION DL1 YELLOW ACT CAN communication activity normally flashing Problems on CAN bus If off or on steady DL2 RED ERR Error status normally off Flashing upon startup the number of flashes represents the FW version When ERR is on the number of flashes from CPU LED represents the error c...

Page 47: ...W XRYL External x ray on lamp relay status Normally off on during x ray emission DL25 GREEN BUT Xray button pressed On when x ray button is pressed DL26 YELLOW ILK Interlock status Normally off On if door is open or interlock is not connected DL27 RED EMG External emergency button status Normally off On if External emergency button status is pressed or not connected DL28 YELLOW FIL X ray filament ...

Page 48: ...TECHNICAL MANUAL hyperion X5 46 CONTROL BOARDS DESCRIPTION EN 3 3 LOGIC BOARD 97661408 ...

Page 49: ...TECHNICAL MANUAL hyperion X5 EN CONTROL BOARDS DESCRIPTION 47 ...

Page 50: ...condition DL2 RED ERR Error status normally off Flashing upon startup the number of flashes represents the FW version When ERR is on the number of flashes from CPU LED represents the error code DL3 GREEN CPU Normally flashing at 1Hz 10Hz during column movement or x ray emission When ERR is on the number of flashes from CPU LED represents the error code DL4 GREEN MOTORS Motors enabled normally on D...

Page 51: ...ormally on DL33 GREEN FCR R axis photocell On if photocell is obscured or disconnected broken DL35 GREEN Not used DL36 GREEN FCX Not used DL38 GREEN 48V Y axis Motor tension present normally on DL39 GREEN FCY Y axis photocell On if photocell is obscured or disconnected broken DL42 GREEN EXP_OK_PAN Exposure OK signal from sensor normally off DL43 GREEN PAN_IN Sensor present normally off On if broke...

Page 52: ...TECHNICAL MANUAL hyperion X5 50 CONTROL BOARDS DESCRIPTION EN 3 4 SENSOR INTERFACE BOARD 97661485 ...

Page 53: ...TECHNICAL MANUAL hyperion X5 EN CONTROL BOARDS DESCRIPTION 51 ...

Page 54: ...r supply 2x 5V DC K3 Sensor synchronization 3 4 2 LEDS LIST LED ID DESCRIPTION DL1 VIN 48V from LOGIC board DL2 VCC Analog 5V towards sensor DL3 VDD Digital 5V towards sensor 3 5 KEYBOARD BOARD 97661484 3 5 1 CONNECTORS LIST CONNECTOR DESCRIPTION K1 Keyboard signals from LOGIC 3 6 LOGO BOARD 97661539 3 6 1 CONNECTORS LIST CONNECTOR DESCRIPTION K1 24V power supply fron Logic board ...

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