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ES-7000 User Manual 

 

 

 

 

 

Chapter 6 - Troubleshooting

 

 

 

Some of the errors can easily be fixed by the user without calling for service.

 

 

 

6-1 No Power

 

 

 

1. Check whether the power cable is properly connected.

 

2. Check the power supply.

 

3. Check the electric source.

 

 

 

6-2 Incorrect Folding

 

 

1. Please check the paper length and folding type.

 

2. Check the folding position and fold setting.

 

 

 

6-3 Power On, but No Start

 

 

1. Check if the left safety cover is opened.

 

2. Check if the right safety cover is opened.

 

3. Check if the lower cassette is pushed all the way in.

 

4. Check for any paper jams.

 

 

 

6-4 Frequent Double or Multiple Sheet Feeding

 

 

 

1. Change the FRR assembly.  Rollers are probably worn-out.

 

2. Check if the adhesive of the paper is too strong or static.  Please align the paper 

again and feed.

 

3. If the paper weight is too light (below 60gsm), contact the service engineer.

 

4. Some part of paper is bent.

 

5. After you have changed the paper, you are required to press Thickness button 

again (off and on) since the thickness of each paper should be different.

 

6. Paper tray guide is not set correctly.  Please check if it is too tight or too loose.

 

 

 

 

Summary of Contents for Paitec ES7000

Page 1: ...Paitec ES7000 Tabletop Folder and Pressure Sealer Instruction Manual...

Page 2: ...ES 7000 User Manual ES 70O0 User Manual Rev 070514...

Page 3: ...0 Copyright Any of the contents should not be copied re printed or translated by other languages without Paitec USA approval Notice Caution Physical injury and serious mechanical damage will occur whe...

Page 4: ...Fold Type 3 4 Understanding Folding Mechanisms 3 5 Setting of Count 3 6 Fine Setting of Fold Position 3 7 Auto Start Function 3 8 Thickness Sensors 3 9 Jam Free Function Chapter 4 Handling Errors 4 1...

Page 5: ...ndle 1 3 Removing Safety Tape and Styrofoam Location Please remove all safety tapes and Styrofoam before operation 2 1 1 Safety cover of feeding unit 2ea 2 Safety cover of upper cassette 2ea 4 3 Lower...

Page 6: ...User Manual Chapter 2 Before Operating 2 1 Identifying Parts and Functions 1 4 2 3 5 1 Feeding Unit Safety Cover 2 Upper Fold Cassette Safety Cover 3 Lower Fold Cassette Door 4 Control Panel 5 Convey...

Page 7: ...ing Knob 1 5 Infeed Roller Large Capacity Tray 5 2 Lower Cassette 1 4 5 2 3 Upper Cassette 3 4 1 Lower Cassette 2 Stopper 3 Stopper Adjustment Knob 4 Folding Scale Label 5 Stopper Locking Knob 2 1 Fol...

Page 8: ...6 ES 7000 User Manual Output Unit 5 4 2 1 3 1 Power Switch 2 Main Power Socket 3 Conveyor Power Socket 4 Lower Press Roller Cover 5 Upper Press Roller Cover...

Page 9: ...achine will not start until you press the start button Press the batch counter button and the light will blink Change the displayed value by using select button and when ready press the set button Whe...

Page 10: ...lt in paper jam or machine damage Important Please check whether any forms are stapled Staples will seriously damage the machine 3 2 Paper Feeding 1 Before loading the forms onto the machine please ma...

Page 11: ...ms onto the feed tray and adjust the paper guides so they are gently covering the sides of the stacked forms 5 Tighten back the green knobs on both paper guides 6 Once loading is complete please close...

Page 12: ...er locking knob counter clockwise 2 Adjust the stopper so the surface of the rubber is lined up at 93mm 3 Lock the stopper by holding the stopper adjustment knob and turning the stopper locking knob c...

Page 13: ...Please read the following information carefully to fully understand the folding mechanism of ES 7000 1 The folding unit is composed of rollers cassettes and stoppers 2 The form enters in between the...

Page 14: ...Manual 13 4 The form hits the lower cassette stopper and forms a buckle The folded form then enters in between the two outer rollers 5 The folded form then exits the fold rollers and then exit to the...

Page 15: ...Direction 1 When setting a Z Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the fi...

Page 16: ...hen setting a V or a Single Fold please read the following steps 1 Measure the length from line 1 to line 2 of the form as indicated in the image above That measurement is the fold setting for the fir...

Page 17: ...read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the le...

Page 18: ...ase read the following steps 1 Measure the length from line 1 to line 3 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure the...

Page 19: ...ease read the following steps 1 Measure the length from line 1 to line 4 of the form as indicated in the image above That measurement is the fold setting for the first upper cassette fold 2 Measure th...

Page 20: ...required from the standard folding type 2 In case the folding is slightly different Reference If the folding is slightly off from the desired position please check the following possible causes a Inc...

Page 21: ...you are requested to off and on the Thickness Sensor button since the value is different depending on papers Important The feeding system of ES 7000 is FRR Friction Reverse Roller which prevents the d...

Page 22: ...Out of paper Right cover open Left cover open When a form does not reach the infeed sensor after feeding When a form is jammed at the infeed sensor When a form is jammed at the folding unit When a for...

Page 23: ...at the press unit There can be different reasons for a paper jam at the press unit A Double Feed 1 Try to remove the jam by using the jam free button 2 If the jam is not cleared by using the jam free...

Page 24: ...eparate roller It depends on the paper weight type and etc but please check the parts and change when you produce over 200 000 sheets if necessary How to change the parts are as follows Feed roller Se...

Page 25: ...better performance 1 Paper dust Use small air cleaner or dust remover 2 Cleaning fold rollers Open the safety cover and slide out the upper cassette With a piece of soft cloth use alcohol or rubber r...

Page 26: ...re going to do it by yourself please turn of the power Clearing lower press roller Open the safety cover of press roller as picture A Then please clean the press roller shown in picture B Clearing upp...

Page 27: ...right safety cover is opened 3 Check if the lower cassette is pushed all the way in 4 Check for any paper jams 6 4 Frequent Double or Multiple Sheet Feeding 1 Change the FRR assembly Rollers are proba...

Page 28: ...le Parallel 1 2 1 4 FoldPlates 1st Fold 2ndFold Minimum 80 mm 3 15 in 70 mm 2 75 in Maximum 255 mm 10 in 155 mm 6 1 in Folding Diagram In feed direction Z Fold Out feed ES2000 ES7000 MX6000 MX8000 In...

Page 29: ...ld 2nd Fold Z Fold Type Fold Settings To Identify Fold Position Number and Feed Direction ES5000 IM4000 IM9500 ES2000 ES7000 MX6000 MX8000 Fold Feed Direction Fold Feed Direction GLUE G G L L U U E E...

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