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Operating Instructions

Page 6-5

S

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AKER

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©2004 General Binding Corporation

Method For Tacking New Film to Existing 

Film

The following describes a method for loading film whereby the existing 
film present on the main rollers may be used in place of the threading card 
to draw the new film through the laminator. The adhesive of the existing 
film must be tacky or liquefied. Leading edges of the new film will be 
overlapped onto the tacky adhesive of the old film. The existing film and 
the new film will be pulled through the laminator together.

1. 

Preheat the laminator. Remove the feed tray.

2. 

Cut remaining top and bottom film webs between the supply rolls and 
main rollers. 

3. 

Remove the safety shield.

4. 

Do not allow the adhesive side of the film to contact the heat or pull 
rollers. Liquefied or tacky adhesive deposited on heat rollers will 
require the rollers to be cleaned per the section entitled CARING 
FOR THE GBC SignMaker SERIES LAMINATOR.

5. 

Remove bottom film supply roll from laminator then lower the bottom 
film guide.

6. 

To load new film on film supply shafts repeat steps 9 and 10 in 
subsection Method Using Film Threading Card.

7. 

Unroll enough film from the bottom roll of film to slide under the bottom 
idler bar and tack to the existing film. Slide the bottom idler bar back 
into place and replace supply roll shaft.

8. 

Replace the top supply roll shaft and unroll enough film to tack to the 
existing top roll of film.

9. 

Install the feed table and safety shield.

10. 

Set the speed for the the slowest speed setting and press "

RUN

".

11. 

Observe the film being pulled through the laminator to assure that the 
remaining existing film and the new film are advancing concurrently. 
Any separation between the films will require stopping the motor 
immediately and the situation corrected.

12.

 Press "

STOP

"

 

once the newly threaded film is completely exiting the 

laminator.

POLY-IN

POLY-OUT

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Polyester surface

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Polyester surface

Fig. 18

Summary of Contents for GBC SignMaker 25

Page 1: ...GBC Signmaker Roll Laminator Instruction Manual For Models Signmaker 25 Roll Laminator Signmaker 44 Roll Laminator...

Page 2: ...SignMaker 25 44 INSTALLATION OPERATION MANUAL Document Number 930 112 REV REV DATE 10 4 04 2004 GENERAL BINDING CORPORATION ALL RIGHTS RESERVED Do not duplicate without written permission...

Page 3: ...AKER 5 3 L FILM SHAFT 5 3 M LOCKING CORE ADAPTORS 5 3 N FILM WEB 5 3 O NIP POINT 5 4 P ROLLER PRESSURE HANDLE 5 4 Q TAKE UP ASSEMBLY 5 4 R FILM TENSION ADJUSTMENT 5 4 6 0 Operation 6 1 Safety Shield R...

Page 4: ...Operating Instructions Page ii 2004 General Binding Corporation SIGNMAKER 25 44...

Page 5: ...changes to this publication and to the products described in it without notice All speci cations and information concerning products are subject to change without notice Reference in this publication...

Page 6: ...Operating Instructions iv 2004 General Binding Corporation SIGNMAKER 25 44...

Page 7: ...U HAVE COMPLETELY READ THESE INSTRUCTIONS MAINTAIN THESE INSTRUC TIONS IN A CONVENIENT LOCATION FOR FUTURE REFER ENCE WARNING TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED...

Page 8: ...plug from the receptacle and contact GBC s Technical Department or your dealer distributor when one or more of the following has occurred The power supply cord or attachment plug is damaged Liquid has...

Page 9: ...not include 1 Damage to the rollers caused by knives razors or other sharp tools by any foreign objects falling into the working area of the laminator or by cleaning the laminator with solutions or m...

Page 10: ...Operating Instructions Page 2 2 2004 General Binding Corporation SIGNMAKER 25 44...

Page 11: ......

Page 12: ...Operating Instructions Page 3 2 2004 General Binding Corporation SIGNMAKER 25 44...

Page 13: ...supporting the weight of the machine and any materials The surface should be at least 30 inches high to assure comfortable positioning during operation All four rubber support feet should be position...

Page 14: ...Operating Instructions Page 4 2 2004 General Binding Corporation SIGNMAKER 25 44...

Page 15: ...When pressed automatically sets the temperature to 230 F 110 C COLD When pressed removes power to the heaters for cold lamination RUN Activates rollers for normal operation STOP When pressed stops the...

Page 16: ...the left underside of the Feed Table Fig 3 The table cannot be removed without retracting the latch to the right while lifting the table upwards and away from the laminator The laminator will not ope...

Page 17: ...ull rollers located at the back of the laminator are motor driven They simultaneously pull the lm and improve the quality of the laminated item Fig 4 K CIRCUIT BREAKER Electrical safety device located...

Page 18: ......

Page 19: ...DY LED illuminates The normal warm up time is approximately 10 minutes 5 Position the roller gap handle to correspond to the gauge of lm laminated 6 Position the item s to be laminated on the Feed Tab...

Page 20: ...and be present simultaneously A small amount of adhesive will squeeze out during lamination Hardened adhesive deposits can damage the main rollers To avoid any damage rotate the rollers at slowest spe...

Page 21: ...STOP after the web has cleared the heat rollers 6 Remove the safety shield 7 Remove the feed table 8 Lower the bottom idler bar Fig 14 9 Remove the bottom lm shaft by sliding the shaft to the right un...

Page 22: ...into the nip area of the main rollers Fig 17 16 Replace the safety shield then push RUN Watch the leading edge of the threading card to ensure that it enters the nip area of the heat rollers and is be...

Page 23: ...CARING FOR THE GBC SignMaker SERIES LAMINATOR 5 Remove bottom lm supply roll from laminator then lower the bottom lm guide 6 To load new lm on lm supply shafts repeat steps 9 and 10 in subsection Met...

Page 24: ...he release liner and connect it to the take up roller Pre Treating Mounting Boards You may wish to pre coat mounting boards ahead of time with pressure sensitive mounting lm 1 Load the laminator as sh...

Page 25: ...k of the machine press STOP Remove the web and trim out the encapsulated product Second Pass Refer to Fig 22 for the second pass process Unweb laminator rst 1 Adjust the roller pressure handle to the...

Page 26: ...tion and Mounting Fig 23 AccuShield Film Figure 24 shows the webbing and typical con guration for AccuShield applications Note that the separator bar is used for this application to insure that proper...

Page 27: ...tension creates upward curl Too much lower tension bottom causes downward curl 1 The machine is equipped with external tension knobs located on the left side Fig 26 Turning the knobs clockwise increa...

Page 28: ...ey extract more heat from the rollers at a quicker rate Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick items Thinner items...

Page 29: ...Operating Instructions Page 6 11 SIGNMAKER 25 44 2004 General Binding Corporation...

Page 30: ...Operating Instructions Page 6 12 2004 General Binding Corporation SIGNMAKER 25 44...

Page 31: ...HOT USE EXTREME CAUTION WARNING Do not apply any cleaning uids or solvents to the rollers Some solvents and uids could ignite on heated rollers Never clean rollers with sharp or pointed objects Harden...

Page 32: ...tly speed up laminator Bottom lm roll may be improperly loaded Make sure bottom roll of lm is around idler bar Adhesive deposited on heat rollers Top and bottom lm webs not aligned Align lm webs per s...

Page 33: ...Operating Instructions Page 7 3 SIGNMAKER 25 44 2004 General Binding Corporation...

Page 34: ......

Page 35: ...General Binding Corporation One GBC Plaza Northbrook IL 60062 4195...

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