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Patriot Innovator 2 BPO Unit Operations Manual

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Summary of Contents for INV-PAT-7-BPO

Page 1: ...Patriot Innovator 2 BPO Unit Operations Manual This manual is applicable to the following models INV PAT 7 BPO Rev December 2018 ...

Page 2: ...642 Barbrow Ln Knoxville TN 37932 USA Tel 865 684 4416 TECHNOLOGY CENTER AND MANUFACTURING 1862 Ives Ave Kent WA 98032 USA Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com For a list of international distributors visit our website at www mvpind com mvp international Use of this product confirms that Magnum Venus Products Inc s standard terms and conditions of sale apply ...

Page 3: ... 2 BPO Unit Operations Manual Page 3 Table of Contents Section Page Table of Contents 3 Safety Warning Information 4 Introduction 15 Getting Started 19 Operating the Unit 20 Performing Daily Tasks 22 Troubleshooting 25 ...

Page 4: ...HealthAct OSHA Documentation 1910 94 Pertaining to ventilation 1910 106 Pertaining to flammable liquids 1910 107 Pertaining to spray finishing operations particularly paragraph m Organic Peroxides and Dual Component Coatings For Additional information contact the Occupational Safety and Health Administration OSHA at https www osha gov about html Recommended National Fire ProtectionAssociation NFPA...

Page 5: ...beled otherwise Cured laminate accumulations of overspray and laminate sandings are highly combustible Do not operate or move electrical equipment when flammable fumes are present Ground all equipment If a spark is seen or felt immediately halt operation Do not operate the equipment until the issue has been identified and repaired Contaminated catalyst may cause fire or explosion Containers may ex...

Page 6: ... immediate medical attention Inhalation Move the person to fresh air and seek immediate medical attention Do not remove shields covers or safety features on equipment that is in use Never place fingers hands or any body part near or directly in front of the spray gun fluid tip The force of the liquid as it exits the spray tip can shoot liquid through the skin Keep hands and body parts away from an...

Page 7: ...combustion Indicates the risk of contact with moving components that may lead to serious injury or death Indicates that the system or component should be grounded before proceeding with use or repair Indicates the use of lit cigarettes or cigars is prohibited because the materials being used are susceptible to combustion Indicates that the materials and or the process being performed can lead to i...

Page 8: ... Component Organ System Target Possible Target Known Possible Health Effect Aramid fibers Skin lungs Skin and respiratory irritation contact dermatitis chronic interstitial lung disease Carbon graphite fibers Skin lungs As noted for aramid fibers Glass fibers continuous filament Skin lungs As noted for aramid fibers Hardeners and curing agents Composite Component Organ System Target Possible Targe...

Page 9: ...losion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There...

Page 10: ...G A hazardous situation may be present in your pressurized fluid system Hydro carbon solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc An explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hyrdroc...

Page 11: ...and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon HHC solvents in pressurized fluid systems having aluminum or galvanized wetted parts Magnum Venus Products is aware of NO stabilizers available to prevent HHC solvents from reaction under all conditions with aluminum components in closed flu...

Page 12: ... accumulations of overspray Fiberglass Reinforced Plastic FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer Floor coverings if used should be non combustible Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop...

Page 13: ... liquid as it exits the spray tip can cause serious injury by shooting liquid through the skin NEVER LOOK DIRECTLY INTO THE GUN SPRAY TIP OR POINT THE GUN AT OR NEAR ANOTHER PERSON DANGER Contaminated catalyst may cause fire or explosion Before working on the catalyst pump or catalyst accumulator wash hands and tools thoroughly Be sure work area is free from dirt grease or resin Clean catalyst sys...

Page 14: ...requently depends upon the nature of the chemical Emergency Stop Procedure In an emergency follow these steps to stop a UPS System 1 The ball valve located where the air enters the power head of the resin pump should be moved to the OFF or closed position Note The open or on position is when the ball valve handle is parallel in line with the ball valve body The closed or off position is when the b...

Page 15: ...section 7 7 titled Spray Application of Flammable and Combustible Materials Introduction This manual provides information for the operation maintenance and simple repair of the MVP Patriot Innovator 2 BPO Unit The following procedures are included Step by step assembly and disassembly Installation start up and shut down instructions Step by step operation instructions Please read this manual caref...

Page 16: ...ain components and controls the operator needs to know for proper operation for the unit Control Box Purge Water Supply Jug Recirculation Gun with Overpressure Valve OPV Injection Gun Metering Pump Static Mixer Catalyst Pressure Tank Mold Pressure Guard MPG Block Flush Tank with SP4 Solvent Pump ...

Page 17: ...e 17 Unit Overview continued Catalyst Tank Mixer Catalyst Pressure Tank Accumulator Charge Hose Flush Tank Control Box Resin Accumulator Filter Tank Catalyst Pressure Tank Catalyst Pressure Gauge Relief Valve Catalyst Accumulator and Manifold Assembly ...

Page 18: ...ystem in a safe state Twist and pull to release and allow machine operation Pump Pressure Pressure Gauge Displays the air pressure being supplied to the pump Pump Pressure Regulator Adjust this to control the air pressure being supplied to the pump and to set the pump speed CAT OP Indicator Light Will turn red if overpressure state exists RGA Alarm Indicator Light Will turn red if gel alarm timer ...

Page 19: ...current number of strokes the pump has performed Stroke Count Preset Count Counter Displays the number of strokes at which the unit will shut down when reached Stroke Count Digit Modifiers Spin Buttons Click up or down to adjust the number in the Preset Count column to set the stroke count the machine should stop at Digit Lockout Button Press this button to keep the stroke count setting Reset Butt...

Page 20: ...ntrol box Remove air from the machine when it is not in use by sliding the isolation valve sleeve away from the control box Note Upon air supply loss either by the sleeve valve or loss of main pressure when the supply is re energized all controls revert to an off state This is a safety feature so that none of the valves or components will energize unexpectedly and create an unsafe situation Operat...

Page 21: ...n ball valve 18 Fill the solvent flush tank at least full 19 Place an appropriate container under the injection head and test the flush system by pressing the flush button 20 Check for leaks and correct as necessary 21 Adjust the flush timer to desired time if applicable Note The flush system has a timer function that will stop the flush cycle automatically The default duration of the flush is set...

Page 22: ...button to take the unit out of recirculation mode 41 Test the catalyst and resin to the injection head by placing a suitable container under the head and pressing the Inject button 42 After 4 or 5 strokes press Stop 43 Properly dispose of the test catalyst and resin 44 Flush the injection head as necessary into an appropriate container Performing Daily Tasks Daily Start Up 1 Check the unit for dam...

Page 23: ...both materials you should see resin returning to the source through the recirculation hose 19 Press the Stop button 20 The unit is ready for injection Daily Shut Down 21 Thoroughly flush the injection head with solvent by pressing the flush button 22 Press the Recirculation button 23 While recirculating turn the pump regulator counterclockwise to zero 24 Open the return valve on the catalyst mater...

Page 24: ...atalyst material manifold 37 For filled resin if applicable remove the pickup wand from the filled resin container and place in a container of neat non filled resin then place the return hose into an appropriate container 38 Press the Recirculation button and allow the pump to cycle until the resin passing through the return hose is clear of filler 39 Press the Stop button then press the Inject bu...

Page 25: ... for proper adjustment Check for air leaks on MPG valve and connection 1B 11 26 Check internal MPG circuits Check 26 for leaks Check 67 for leaks Check V14 output 62 for signal should be on Check V15 output 05 for signal should be on Stop sequence has been imitated Check internal stop sequence circuits Check 16 for signal should be off o Remote stop button has malfunctioned Check 15 for signal sho...

Page 26: ...manual Faulty signals from powerhead shift block Repair or replace powerhead shift block Faulty RGA V03 valve or OR09 shuttle Check 60 for signal It should cycle on and off with pulses from powerhead Faulty counter Check 60 for signal It should cycle on and off with pulse from powerhead Catalyst overpressure circuit does not stop pump FC 04 not adjusted properly Adjust flow control Remove 21 from ...

Page 27: ...Patriot Innovator 2 BPO Unit Operations Manual Page 27 ...

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