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CFH -4000 Series Heater Manual 

Rev. 01/2013   

Page | 3  

 

 
 
 
 

TABLE OF CONTENTS: 

 

SECTION:

 

 

 

 

 

 

 

 

      

Page

 

 
TERMS & CONDITIONS OF SALE 

4 

 
SAFETY & WARNING INFORMATION 

7 

 
INTRODUCTION  

 

 

 

 

 

 

 

16 

 
OPERATION 

 

 

 

 

 

 

 

 

18 

 
MAINTENANCE  

 

 

 

 

 

 

 

20 

 
TROUBLESHOOTING  

 

 

 

 

 

 

22 

 
INSTALLATION & CONNECTIONS 

 

 

 

 

24 

 
PARTS DRAWINGS   

 

 

 

 

 

 

25 

 
REVISION INFORMATION   

 

 

 

 

 

39 

 
CERTIFICATE OF CONFORMANCE 

 

 

 

 

41 

 
 
 

 
 
 
 
 
 
 
 
 
 
 

 

Summary of Contents for CFH-4000

Page 1: ...Rev 01 2013 CLEAN FLOW HEATER CFH CFH 4000 SERIES MANUAL ...

Page 2: ...11692 56 th Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com ...

Page 3: ... TABLE OF CONTENTS SECTION Page TERMS CONDITIONS OF SALE 4 SAFETY WARNING INFORMATION 7 INTRODUCTION 16 OPERATION 18 MAINTENANCE 20 TROUBLESHOOTING 22 INSTALLATION CONNECTIONS 24 PARTS DRAWINGS 25 REVISION INFORMATION 39 CERTIFICATE OF CONFORMANCE 41 ...

Page 4: ...MAGE As to Goods delivered directly by Seller title passes upon delivery at the place Buyer receives possession and thereafter all risk of loss or damage shall be on Buyer All other sales are F O B point of shipment and Buyer takes title and assumes responsibility for risk of loss or damage at the point of shipment for such sales Claims for Goods damaged in transit are Buyer s sole responsibility ...

Page 5: ...BY SELLER UNLESS AGREED TO IN ADVANCE IN WRITING 16 LIMITATIONS OF LIABILITY UNLESS APPLICABLE LAW OTHERWISE REQUIRES SELLER S AND ANY VENDOR S TOTAL LIABILITY TO BUYER BUYER S CUSTOMERS OR TO ANY OTHER PERSON RELATING TO ANY PURCHASES GOVERNED BY THESE TERMS CONDITIONS FROM THE USE OF THE GOODS FURNISHED OR FROM ANY ADVICE INFORMATION OR ASSISTANCE PROVIDED BY SELLER BY ANY METHOD INCLUDING A WEB...

Page 6: ...oods may be higher 23 GENERAL Any representation affirmation of fact and course of dealing promise or condition in connection therewith or usage of trade not contained herein shall not be binding on either party If any provision hereof shall be unenforceable invalid or void for any reason such provision shall be automatically voided and shall not be part of these Terms Conditions and the enforceab...

Page 7: ...safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Plastech hopes that this manual is helpful to the user and recommends that the precauti...

Page 8: ...yester Systems Magnum Venus Plastech recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and explosion dangers of the catalyst normally used Me...

Page 9: ...of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure vessel surge chamber or pressure accumulator could explode under certain conditions There is no engineering substitute for care by t...

Page 10: ...nt in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump heaters filters valves spray guns tanks etc The explosion could cause serious injury death and or substantial property damage Cleaning agents coatings paints etc may contain Halogenated Hydrocarbon Solvents Some Magnum Venus Plas...

Page 11: ...ssified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems having aluminum or galvanized wetted parts NOTE Magnum Venus Plastech is aware of NO stabilizers available to prevent Halogenated Hydrocarbon solvents from reaction under all conditions with aluminum components in closed fluid...

Page 12: ...uld burn hotter and longer B Floor coverings if used should be non combustible C Spilled or leaked catalyst may cause a fire if it comes in contact with an FRP product over sprayed chop or resin FRP sandings or any other material with MEKP To prevent this spillage and leakage you should 1 Maintain your Magnum Venus Plastech System Check the gun several times daily for catalyst and resin packing or...

Page 13: ...eating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor immediately in the event of any injury and give him the information you have collected If your information includes first aid instructions administer first aid immediately while you are contacting your doctor Fast tre...

Page 14: ...sition To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on r...

Page 15: ...at might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OP...

Page 16: ...rs The CFH 4000 B Basic Clean Flow Heater is the base model of the CFH heater with a single temperature adjustment knob which allows for simple operation Just adjust the temperature control to the desired level to maintain the desired temperature indicated on the thermometer The CFH 4000 AI Clean Flow Heater Air Interlock is unique in that it is an on demand type heater and uses electrical power o...

Page 17: ...CFH 4000 Series Heater Manual Rev 01 2013 Page 17 This page was left blank intentionally ...

Page 18: ...minus 3 F in continuous use If the spray pattern is too coarse and narrow set heat higher If too fine and thin set heat lower Once resin in hose has been replaced by resin in heater it will be possible to determine if block heat has been set properly The thermometer on outlet side will also determine what temperature it is operating at DO NOT EXCEED 135 F OUTLET TEMPERATURE Proper setting will var...

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Page 20: ...specially with gel coat or filled resin systems 2 Inspect electrical cord for wear or damage and repair or replace as necessary 3 Inspect hoses attached to the heater for wear of damage and replace periodically 4 Check heater and hoses for leaks and replace periodically ALWAYS DISCONNECT POWER AND NEVER FLUSH WITH SOLVENT UNTIL HEATER HAS COOLED TO ROOM TEMPERATURE PRESSURE NOT TO EXCEED 2500 PSI ...

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Page 22: ...s not working disconnect wires and check continuity through the thermostat when it is cool If there is continuity check that it s getting current from normally open contacts of microswitch If no continuity through thermostat it is faulty and must be replaced If neither preheat or thermostat function works check fuses first then make sure pilot light is not burned out remove bulb and inspect If the...

Page 23: ... engaging switch properly but there is no continuity through normally open contacts switch is faulty and must be replaced 8 Preheat Air Valve Button Check that the air valve has a constant air supply 20psi minimum Disconnect the outlet air line and make sure that an air signal is sent when the button is pushed If no signal air is sent when the button is pushed check the valve for blockages and rep...

Page 24: ... per codes of local jurisdiction The end user is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used and that all documentation is adhered to Outlet temperature gauge Outlet fitting supply to the gun Temperature control knob Air signal to turn ON the heater Line pressure to supply the preheat button Preheat button see dr...

Page 25: ...Drawings CFH 4000 AI CLEAN FLOW HEATER AIR INTERLOCK CFH 4000 AIDS DOUBLE STACK CFH RESIN HEATERS CFH 4000 B BASIC CLEAN FLOW HEATER CFH 4000 DBS DOUBLE STACK BASIC RESIN HEATER CFH 5000 BASIC HEATER CORE ASSEMBLY CFH 3050 PNEUMATIC PRE HEAT SWITCH ASSEMBLY ...

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Page 39: ...Conformance and revision information chapter Rev 12 2011 Updated the manual with the new Logo Address Added the information for the CFH 5000 Heater Assembly Rev 01 2012 Updated the drawings and the manual format added the Terms and Conditions section Updated the Certificate of Conformance Rev 01 2013 Updated the drawings and the Terms and Conditions section Remove the note stating that the Heaters...

Page 40: ...NUFACTURING 11692 56 th Court Clearwater FL 33760 Tel 727 573 2955 Fax 727 571 3636 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 MVP Plastech UK Chilsworthy Beam Gunnislake Cornwall PL18 9AT UK Tel 44 0 1822 832621 Fax 44 0 1822 833999 www mvpind com ...

Page 41: ...Heater Manual Rev 01 2013 Page 41 Certificate of Conformance The Certificates of Conformance on the following pages should be filled in completely then distributed to the correct parties as noted at the top of the page ...

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Page 43: ... I GROUP D applications when installed per NFPA 70 Article 500 DATE MONTH DAY YEAR SERIAL NUMBER ASSEMBLY VERIFICATION SO TRANSFER TICKET CUSTOMER Air pressure test Air switch test Torque test Air switch test Electrical circuit test Labeling Model number CFH 2110 B REF DOCUMENT CFH 2110 B RESIN HEATER CFH 2110 AI REF DOCUMENT CFH 2110 AI RESIN HEATER CFH 2220 B REF DOCUMENT CFH 2220 B RESIN HEATER...

Page 44: ......

Page 45: ... GROUP D applications when installed per NFPA 70 Article 500 DATE MONTH DAY YEAR SERIAL NUMBER ASSEMBLY VERIFICATION SO TRANSFER TICKET CUSTOMER Air pressure test Air switch test Torque test Air switch test Electrical circuit test Labeling Model number CFH 2110 B REF DOCUMENT CFH 2110 B RESIN HEATER CFH 2110 AI REF DOCUMENT CFH 2110 AI RESIN HEATER CFH 2220 B REF DOCUMENT CFH 2220 B RESIN HEATER C...

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