MV Agusta 2005 F4 BRUTALE 910 S Owner'S Manual Download

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ADJUSTMENTS

5.6.

Adjusting the front suspension

NOTE: It is essential that the adjusters of
both fork rods are adjusted to the same
position.

Rebound damper

Spring preload

Compression damper

Summary of Contents for 2005 F4 BRUTALE 910 S

Page 1: ...910 S ...

Page 2: ...e in force Relying on your understanding MV Agusta S p A deems it necessary to reserve the right to change its products and the related documentation at any time and without notice California 65 Proposition Warning WARNING This vehicle contains or emits chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Respect and defend natural environment Eve...

Page 3: ...Owner s Manual ...

Page 4: ...isponibles en los siguientes idiomas Edition Italienne Edition Anglaise Edition Française Edition Allemande Edition Espagnole Edition USA 8000A5271 8A00A5271 8B00A5271 8C00A5271 8D00A5271 8000A5272 Edición en Italiano Edición en Inglés Edición en Francés Edición en Alemán Edición en Español Edición USA Italienische Ausgabe Englische Ausgabe Französische Ausgabe Deutsche Ausgabe Spanische Ausgabe U...

Page 5: ...e bikers who freely live their passion the chan ce to possess a unique object which surely represents a strong reference worldwide This manual has been drawn up with a view to providing you with a clear and practical guide to operating and maintaining your new motorcycle while safeguarding your warranty rights The indications contained in the manual will help you make the most of your motorcycle i...

Page 6: ...11 Recommendations for safe riding 33 2 1 12 Protective clothing 36 chap Subject covered page 2 1 13 Suggestions against theft 37 2 2 Safety labels Location 38 2 3 Safety Visual and acoustic signals 46 3 CONTROLS AND INSTRUMENTS 47 3 1 Location of controls and instruments 47 3 2 Sidestand 49 3 3 Handlebar controls left side 50 3 4 Handlebar controls right side 52 3 5 Ignition switch and steering l...

Page 7: ...icating the drive chain 130 6 11 Checking the idle speed 134 6 12 Periodic emission check 135 6 13 Evaporative emission control system 136 chap Subject covered page 4 4 3 Resetting the trip mileage counters 73 4 4 4 Setting the clock 76 4 5 Refuelling 78 4 6 Glove compartment 80 4 7 Parking the motorcycle 82 4 8 Preriding checks 85 4 9 Riding 87 5 ADJUSTMENTS 88 5 1 List of adjustments 88 5 2 Tabl...

Page 8: ...he front parking light bulb 149 6 16 5 Replacing the front turn indicator bulbs 150 6 16 6 Replacing the rear turn indicator bulbs 151 6 16 7 Replacing the rear light and brake light bulb 152 6 16 8 Replacing the license plate light bulb 153 chap Subject covered page 6 17 Battery 155 6 18 Cleaning the motorcycle 157 6 19 Prolonged inactivity 160 7 TROUBLESHOOTING FLOW CHART 161 7 1 Engine problems...

Page 9: ...172 Bulbs replacement of front turn indicators 150 high beam 148 license plate light 153 low beam 146 parking light 149 rear light and brake light 152 rear turn indicators 151 Chain check 130 lubrication 132 Cleaning the motorcycle 157 Clutch circuit 173 fluid level check 123 lever adjustment 92 Competitions 32 Controls and instruments location 47 Coolant level check 117 circuit 175 topping up 118...

Page 10: ...love compartment 80 Handlebar controls left side 50 right side 52 Headlight adjustment 100 high beam bulb replacement 148 low beam bulb replacement 146 Identification data 13 Idle speed check 134 Ignition switch and steering lock 55 Instruments and warning lights 60 Levels brake fluid 121 clutch fluid 123 coolant 117 engine oil 114 License plate light bulb replacement 153 Location of controls and ...

Page 11: ...eduled maintenance tables 102 Sidestand 49 Specifications 177 Spring preload 95 Suspensions front adjustment 94 rear adjustment 97 Symbols 11 Tampering note 22 Tires check 124 puncturing 125 replacement 126 Tools and accessories supplied 112 Topping up coolant 118 engine oil 115 Troubleshooting flow chart electrical equipment 166 engine 161 Turn indicators front bulb replacement 150 rear bulb repl...

Page 12: ...E MANUAL OVER CAREFULLY BEFORE FIRST USING THE MOTORCYCLE The manual describes the model with the maximum equip ment at print time This manual must be considered as a part of your motorcycle It must always be kept inside it and it must be included with the vehicle even if this one is sold back to another owner The manual must be kept in the glove compartment placed under the passenger s seat ...

Page 13: ...ymbol even in part may result in serious or irreparable damage to the motorcycle or personal injury to the user mechanic or other person The following symbols give an indication of who is supposed to perform the different adjustments and or maintenance operations Information on operations that can be carried out by the user Information on operations that must be carried out only by authorized pers...

Page 14: ... coupons and the MV Agusta Dealers Guide IMPORTANT The copy of the Warranty and Pre Delivery Certificate to be sent to MV Agusta must be filled in by the dealer and returned to Cagiva USA within 10 days from the date of registration Every time the vehicle is serviced by a dealer the user must produce the Warranty Booklet so that the dealer can fill in the service coupon and return it to Cagiva USA...

Page 15: ...entified by the vehicle identi fication number When placing orders for spare parts in addition to this number you may be required to provide the engine serial number the color code and the key identification We recommend writing down the main numbers in the spaces provided below VEHICLE No ENGINE No 2 engine serial number 1 vehicle identification number ...

Page 16: ...cle Type Progressive vehicle number Here below you can find a description of a vehicle identification number The vehicle identification number must be provided each time you need to contact the MV Agusta Technical Assistance Service in order to guarantee the traceability of your motorcycle ...

Page 17: ...cate for both the ignition and all the locks Keep the duplicate in a safe place It is essential to provide the key identification number if you place an order for a spare motorcycle key We recommend writing down this number in the space pro vided below KEY No key identification number ...

Page 18: ... 16 GENERAL INFORMATION 1 1 10 1 2 5 4 6 7 8 3 9 11 12 ...

Page 19: ... Painting Code Palinal 929R486 1 Rear side fairing right hand 2 Rear side fairing left hand 3 Front mudguard Color combinations A D CRC B4 Red Painting Code Palinal 926XH348D Color combination B Brutale Metal Matt Black Painting Code Palinal 925XH982 Color combination C F4 AGO Silver Painting Code Palinal 928XV025 9 Fuel tank left hand side fairing 10 Fuel tank right hand side fairing 11 Right han...

Page 20: ... 18 GENERAL INFORMATION 1 1 1 4 6 5 2 3 ...

Page 21: ...Painting Code Palinal 211XH893 Color combinations C D F4 AGO Frame Red Painting Code Palinal 211XH987 2 Rear frame 3 Silencers clamp Brutale Metal Anthracite Grey Painting Code Palinal 211XH893 6 Engine MV Tamburini Metal Grey Painting Code Palinal 211 R129 4 Front wheel rim 5 Rear wheel rim Aluminium Grey Painting Code Sebino 35204189 Transparent Painting Code Sebino 35209052 ...

Page 22: ...can be read on the lower left side of the fuel tank In order to get to the color code label it is necessary to remove the fuel tank left hand side fairing Pull out the rear part of the fuel tank left hand side fai ring as shown in the figure Remove the fuel tank left hand side fairing by pulling it towards the rear part of the motorcycle ...

Page 23: ...side fairing it is possible to get to the color code label On this label you can read the motorcycle color combination which deter mines the painting of the bodywork parts We recommend writing down the color code in the space provided below COLOR CODE color code label ...

Page 24: ...ent of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline 2 1 2 NOISE EMISSION WARRANTY MV Agusta S p A warrants that at the time of sale the exhaust system conformed to all applic able U S EPA Environmental Protection Agency noise control regulations The warranty applies to the first retail purchaser of the exhaust system and to a...

Page 25: ...rt of the intake system 3 Poor maintenance 4 The replacement of any movable parts of the vehicle or of any intake or exhaust compo nents with parts or components other than those prescribed by the manufacturer NOTE Never ride your motorcycle with a defective muf fler This will effect not only the motorcycle s sound level but its performance as well Riding with a defective muffler can also subject ...

Page 26: ...ntrol system is distinct from the crankcase emission control system Crankcase emission control system The engine is equipped with a closed crankcase system designed to prevent the release of crankcase emissions into the atmosphere Blow by gases return to the combustion chamber via the air filter and the injection system Evaporative emission control system California motorcycles are equipped with a...

Page 27: ...ur dealer who will have the necessary technical skills and information to assi st you MV Agusta continually strives to improve the quality of all of its motorcycles Therefore modifi cations that improve the performance of the bike are made as soon as they are developed Therefore your motorcycle may not be described exactly by the illustrations and text contained in this manual If you find difficul...

Page 28: ...uel onto the tank and the exhaust pipes Petrol is highly flam mable and it may light if it comes in touch with any hot part of your motorcycle with subsequent serious burns or even death When refuelling stay away from the vehicle to avoid inhaling harmful fumes Should the fuel come into contact with the skin or clothes imme diately wash with water and change the contami nated garments Do not start...

Page 29: ...is warning can lead to loss of control of the vehicle with sub sequent serious injury or even death WARNING The warnings dangers and cau tions contained in this manual are designed and intended to protect you the user from harm Failure to observe these can lead to serious injury or even death Always obey the suggestions and instructions in the warning as well as the accompanying text WARNING Obser...

Page 30: ...n ground nor on asphalt strongly heated by the sun Engine and exhaust pipes become very hot during riding Always park your motorcycle where people or chil dren can not easily reach these parts in order to avoid serious burns Do not cover your motorcycle with a canvas soon afterwards riding Before covering your motorcycle wait until the engine and the exhaust pipes have tho roughly cooled in order ...

Page 31: ...he anchor bolts must be carefully checked after the assembling to ensure a stable framework and an unmovable support for the accessory In fact an eventual breaking of these stands could cause dangerous situations during riding Verify that the assembling of the accessories does not cause a reduction of the minimum ground clearance and of the inclination of your motorcy cle Moreover verify that the ...

Page 32: ...into or it is overtaken by vehicles of great dimensions Under these con ditions the accessories adversely affect your dri ving safety especially if they are incorrectly assembled or of the wrong type It is therefore necessary to pay great attention in choosing and assembling any accessory Some accessories force the rider to drive in an unnatural position This may obviously restrict your freedom of...

Page 33: ... according to the load Even if the motorcycle is correctly loaded drive with caution and never exceed 130 km h 80 mph when you carry a load WARNING Since the load can strongly affect hand ling braking performance and safety characteristics of your motorcycle you should always keep in mind the fol lowing warnings NEVER OVERLOAD YOUR MOTOR CYCLE Driving an overloaded motorcy cle can cause damage to ...

Page 34: ...tely voids the war ranty and relieves MV Agusta of all responsibility 2 1 10 COMPETITIONS WARNING Riding the vehicle in competitions requires considerable skill and experi ence as well as an accurate setup of the motorcycle CAUTION The high temperatures caused by the use of the vehicle on race circuits could compromise the efficien cy of the catalytic converter and of the exhaust system therefore ...

Page 35: ...ee of shock protection as a motor vehicle it is essential to adopt a defensive riding attitude particularly in the adverse weather conditions described above 2 1 11 RECOMMENDATIONS FOR SAFE RIDING Besides being a means of transport your motor cycle is a source of recreation and excitement However the configuration of the vehicle does not exclude a certain amount of risk To ensure maxi mum safety i...

Page 36: ...ch system when you change gear in order to avoid damage of the engine of the gearbox and of the transmission These components have not been designed to take the shocking stress caused by the forced coupling of a gear Do not keep the clutch disengaged for a long time during riding unless you have to change gear Failure to heed this warning may lead to the overheating and to the abnormal wear of the...

Page 37: ...ing Even very small amounts of these substances adversely affect the rider s ability to control the vehicle using a low gear ratio to take advantage of engi ne braking Use the front and rear brakes as little as possible to maintain your speed in order to prevent brake overheating and fade Special attention should be given to the braking system which plays a key role in ensuring safety When braking...

Page 38: ...ear an approved helmet during driving by ver ifying that it bears the corresponding DOT Department of Transportation sticker If you wear an open face helmet also wear protective glasses Always wear suitable protective clothing In par ticular the following items should be worn A close fitting jacket made of tough material and easy to fasten Supple reinforced gloves providing both sen sitivity and p...

Page 39: ...e it NAME ADDRESS PHONE NUMBER capable of catching in the control levers the footrests the wheels the drive chain etc in order to avoid dangerous situations WARNING No helmet or other protective clothing can provide complete protection against the risk of serious personal injury or even death in the event of an accident Do not be deceived by the false sense of security that you might perceive by w...

Page 40: ...lencers 5 Information on emission con trol 6 Emission control 7 Certification Tire Information 8 Rearview mirrors 9 Rear shock absorber 10 Rear wheel hub warning NOTE The labels in the following pages do not appear in their real size If you find difficulties in under standing any of these labels contact an authorized MV Agusta dealer 3 10 4 5 6 4 9 8 7 8 1 2 ...

Page 41: ... 39 SAFETY INFORMATION 2 2 2 ADHESIVE LABEL BATTERY WARNING 1 ADHESIVE LABEL UNLEADED PETROL ...

Page 42: ... 40 SAFETY INFORMATION 2 2 3 ADHESIVE LABEL CHAIN ADJUSTMENT ...

Page 43: ...OTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LAW 4 B STAMPING ON LOWER SILENCER INFORMATION ON GAS EMISSIONS MOTORCYCLE EXHAUST SYSTEM NOISE EMISSION CONTROL INFORMATION THIS MV AGUSTA EXHAUST SYSTEM 800097881 MEETS US EPA NOISE EMISSION REQUIREMENT OF 80 dBA FOR THE FOLLOWING MOTORCYCLES CAG44F0750 INSTALLATION OF THIS EXHAUST SYSTEM ON MOTORCYCLE MODELS NOT SPECIFIED MAY VIOLATE FEDERAL LA...

Page 44: ... 42 SAFETY INFORMATION 2 2 5 ADHESIVE LABEL INFORMATION ON EMIS SION CONTROL ...

Page 45: ...N THE DATE OF MANUFACTURE SHOWN ABOVE TIRE DIMENSION RIM F GAWR psi kPa 33 0 230 R 265 Kg 160 lbs 353 7 ADHESIVE LABEL CERTIFICATION TIRE INFORMATION VARESE ITALY Motorcycles S p A 8000A5289 MOTORCYCLE NOISE EMISSION CONTROL INFORMATION THIS 2005 CAG44F0900 MOTORCYCLE 800097880 800097881 MEETS US EPA NOISE EMISSION REQUIREMENT OF 80 dBA AT 6050 RPM BY THE FEDERAL TEST PROCEDURE MODIFICATIONS WHICH...

Page 46: ...PRESSED GAS USE ONLY PERFECTLY DRY NITROGEN GAS OTHER GASES MAY CAUSE EXPLOSION DO NOT INCINERATE REFER TO OWNER S MANUAL FOR REGULATING GAS SACHS 9 ADHESIVE LABEL REAR SHOCKABSORBER OBJECTS IN MIRROR ARE CLOSER THAN THEY APPEAR 8 ADHESIVE LABEL REARVIEW MIRRORS ...

Page 47: ... 45 SAFETY INFORMATION 2 2 10 ADHESIVE LABEL REAR WHEEL HUB WARNING ...

Page 48: ...e it is essential to verify the operation of the visual and acoustic signals Turn indicators 3 3 Parking light low and high beams 3 3 Parking light 3 3 and brake light lights up operating the brakes Horn 3 3 Turn indicators 3 3 Plate light lights up when parking lights are turned on ...

Page 49: ... controls and instruments Instruments and warning lights 3 7 Handlebar electrical controls left side 3 3 Fuel tank cap 4 5 Ignition switch and steering lock 3 5 Throttle twist grip 3 4 Handlebar electrical controls right side 3 4 Left side Right side ...

Page 50: ...3 Clutch lever 5 1 Gear lever 3 6 and 5 1 Sidestand 3 2 Passenger footrest Passenger footrest Passenger handhold Rearview mirrors 5 1 Front brake lever 5 1 Rear brake lever 5 1 Rider footrest 5 1 Rider footrest 5 1 Passenger handhold ...

Page 51: ... to engage the gears while the engine is running and the stand is down the switch auto matically turns off the engine by cut ting the current supply If the motorcycle is parked side stand down and the gears are engaged the switch prevents the engine from being started thereby avoiding the risk of accidentally top pling the vehicle Sidestand Dual return spring Safety switch Sidestand ...

Page 52: ...sed in low beam Button pressed in high beam Turn indicator switch Shifting the lever to the left or right switches on the left or right turn indicators The switch then returns to the central position Press to turn off the indicators Horn button Press to operate the warning horn Clutch lever Move towards away from the handgrip to release engage the clutch ...

Page 53: ...er s intention to change direction or lane WARNING Always use your turn indicators correctly Use them to signal your attention before you start a turn and stop them when you have completed the turn Failure to observe this warn ing could lead other users of the road to draw incorrect conclusions about your intentions and the motion of your motorcycle This could lead to a collision with subsequent s...

Page 54: ...leased as soon as the engine starts When the engine is running pressing the button selects the dis play functions Cold start choke lever Rotate clockwise when cold starting After the engine has run for a few seconds return the lever to its original position Throttle twist grip Rotate counterclockwise to increase engine speed Front brake lever Pull to the lever to apply the front brake ...

Page 55: ...re it is essential that you be familiar with the engine stop switch operation Should you experience a stuck throttle stop the engine using the engine stop switch and pull quickly and safely to the side of the road Do not attempt to start the engine until you are absolutely positive that the problem has been resolved Failure to observe this warn ing can lead to an accident with subsequent serious i...

Page 56: ...g start up NOTE Apply the choke lever for as short a period as possible Once the engine will idle normally return the lever to its original position Throttle twist grip It controls the fuel air mixture supplied to the engine which regulates engine speed To increase engine speed rotate the hand grip from its idle position counterclockwise When cold starting choke on rotating the throttle twist grip...

Page 57: ...eering action Failure to observe this warning can lead to loss of control with upset sub sequent serious injury or even death WARNING Never attempt to change the switch functions while riding This could cause loss of control with upset subsequent serious injury or even death ON Position OFF Position Ignition switch and steering lock LOCK Position P Parking Position ...

Page 58: ...ve the key on the ON position for a long time when the engine is not running in order to avoid damage to the electrical parts of the motorcycle OFF position All electrical circuits are deactivated The key can be removed ON position All electrical circuits are activated The instru ments and warning lights perform the self diag nostic cycle The engine can be started The key cannot be removed ...

Page 59: ...NTS 3 3 LOCK position Turn the handlebar to the left Press the key in gently while rotating it to the LOCK position All electrical circuits are deactivated and the steering is locked The key can be removed Left side Right side ...

Page 60: ...the LOCK position to the P position All electrical circuits are deactivated except the parking lights The steering is locked The key can be removed CAUTION Do not leave the key on the P position for a long time in order to avoid discharging the battery of your motorcycle ...

Page 61: ...dicated by the warning light on the instrument panel To change into first gear push the lever down To change into second gear lift the lever up Lifting the lever up repeatedly engages all the other gears in succession up to the sixth speed Gear lever 1st N 2nd 3rd 4th 5 th 6 th ...

Page 62: ...g lights are activated by turning the ignition switch to the ON position After a preliminary check approx 7 seconds the displayed information reflects the current general condition of the motorcycle Warning lights 3 7 1 SET button 3 7 2 Multifunction display 3 7 2 Warning light 3 7 1 Tachometer ...

Page 63: ...e the battery If the indicator comes on while riding contact an authorized MV Agusta dealer Sidestand down warning light red Lights up when the sidestand is down Rev limiter warning light red Lights up when the engine speed exceeds 11 300 rpm The rev limiter limits the rpm to 12 000 Engine oil pressure warning light red Lights up when the oil pressure is insufficient WARNING If the warning light c...

Page 64: ...elow 40 C 104 F no temperature is displayed but three blinking lines denote a very low temperature Between 40 and 49 C 104 and 120 F the temperature read ing blinks to indicate a low tem perature Between 50 and 111 C 122 and 232 F the temperature read ing is fixed Between 112 and 140 C 234 and 284 F the temperature reading blinks to indicate a high temperature WARNING If the temperature exceeds 12...

Page 65: ... attitude An aggressive or reckless riding attitude can lead to accidents with subsequent serious injury or even death CAUTION The high temperatures caused by the use of the vehicle on race circuits could compromise the efficiency of the catalytic converter and of the exhaust system therefore we suggest assembling a special exhaust system when using the vehicle on race circuits Respect and defend ...

Page 66: ...y first miles adopt a relaxed riding style 0 to 500 km 0 to 300 mi A Frequently change the engine speed If possible prefer hilly routes with gentle slopes and many bends Avoid long straight stretches WARNING New tires must undergo a proper running in period to reach their complete efficiency Avoid abrupt acceleration turning and braking during the first 100 km 62 miles Failure to observe these pre...

Page 67: ... Avoid lugging or overspeeding the engine and vary your speed frequently 1000 to 2500 km 600 to 1600 mi Higher engine performance can be demanded but it is advisable not to exceed the engine speed shown in the figure MAX 8000 9000 rpm MAX 11000 rpm ...

Page 68: ...to the ON position the instruments and the warning lights will go through the self diagnostic cycle during this phase make sure that all the warning lights on the dashboard come on One of the following conditions must be verified in order that the ignition switch system allows engine starting The gears are in neutral The gears are engaged the clutch lever is pulled and the side stand is up Cold st...

Page 69: ...the button CAUTION Do not press the start button for longer than 5 consecutive seconds in order to avoid dam age to the electrical equipment Avoid warming up the engine while the vehi cle is stationary The subsequent engine over heating can cause damage to the internal parts of the engine It is advisable to bring the engine to the working temperature by riding at reduced speed To ensure the maximu...

Page 70: ...uring parameters The possible operations are listed as follows Selecting the functions TOTAL Mileage Counter TRIP 1 Mileage Counter TRIP 2 Mileage Counter Clock Setting the following measurement units Speed Mileage Temperature Resetting the trip mileage counters TRIP 1 Mileage Counter TRIP 2 Mileage Counter Setting the clock ...

Page 71: ...s it may cause loss of con trol upset and subsequent serious injury or even death 4 4 1 Selecting the display func tions You can select the following functions TOTAL Mileage Counter TRIP 1 Mileage Counter TRIP 2 Mileage Counter Clock The TOTAL TRIP 1 and TRIP 2 functions can be displayed by pres sing the engine start button Pressing the button repeatedly cycles through the different functions Sele...

Page 72: ... running the gears are in neutral the motorcycle is stationary and with the feet on the ground Do not set the display functions while riding as it may cause loss of control upset and subsequent serious injury or even death Speedometer Km h Mph Repeatedly press the engine start button until the TOTAL mileage counter is displayed Press the SET button the speedometer unit starts blinking ...

Page 73: ...thermometer unit will start blinking indicating that the display is ready for the next setting Press the engine start button to toggle between Km h and Mph Changing the speedometer unit also changes the units for the total and trip mileage counters Remember that 1 mi 1 609 Km ...

Page 74: ... 72 OPERATION 4 4 Press SET to confirm the temperature unit Thermometer C F Press the engine start button to toggle between C and F Remember that T F 1 8 t C 32 ...

Page 75: ... is running the gears are in neutral the motorcycle is stationary and with the feet on the ground Do not set the display functions while riding as it may cause loss of control upset and subsequent serious injury or even death Select the TRIP 1 function by pressing the engine start button Press the button for longer than four seconds The TRIP 1 mileage will start blinking ...

Page 76: ...tton for less than four seconds sets the mileage to zero If on the other hand the button is pressed for longer than four seconds the entire resetting procedure is cancelled Select the TRIP 2 function by pressing the engine start button ...

Page 77: ... longer than four seconds the TRIP 2 mileage will start blinking Pressing the button for less than four seconds sets the mileage to zero If on the other hand the button is pressed for longer than four seconds the entire resetting procedure is cancelled ...

Page 78: ...ing the gears are in neutral the motorcycle is stationary and with the feet on the ground Do not set the display functions while riding as it may cause loss of control upset and subsequent serious injury or even death Repeatedly press the engine start button until the time is displayed Press the SET button the first hour digit will start blinking ...

Page 79: ... the first hour digit and to be able to set the following digit Repeat the procedure to set the second hour digit and the first and second minute digits Press SET to confirm the time and exit the set blinking mode NOTE The instrument panel has an integrated memory which retains all the parameters even when the engi ne is not running Except for the clock which is reset all the parameters are retain...

Page 80: ...or even death WARNING Petrol and its fumes are highly toxic Avoid contact and inhalation and perform refuelling in a well ventilated area Failure to observe this warning can result in serious hazard to your health CAUTION Only use unleaded fuel with a R O N octane rating of 95 or higher The green dot on the lower side of the tank cap serve as a reminder of this Lift the dust cover Insert the key i...

Page 81: ...e higher than the base of the filler Failure to observe this warn ing can lead to a fire or other damage with subsequent serious injury or even death After refuelling press down the tank cap while rotat ing the key clockwise to facilitate the locking Then release the key and remove it CAUTION Immediately wipe the overflown fuel with a clean cloth to avoid damage to the painted or plastic surfaces ...

Page 82: ... 80 OPERATION 4 4 4 6 Glove compartment Insert the key into the lock Press down the pillion while turning the key clockwise Lift the pillion ...

Page 83: ...y Press down the pillion once more so to make sure of its firm coupling to the frame WARNING Every time you lift or remove the pillion and every time the vehicle is used make sure that the above mentioned part is correctly placed and that it is firmly secured to the motorcycle framework Failure to heed this warning can lead to loss of control upset and subsequent serious injury or even death ...

Page 84: ...over If you must park the bike on a slope engage first gear and park with the motorcycle facing uphill Remember to return the gear lever to neutral before restarting the engine Never leave your motorcycle unattended without removing the key Using your foot lower the sidestand as far as it will go and then slowly tip the motorcycle toward you to bring the stand supporting foot into contact with the...

Page 85: ...ding off ensure that the side stand is fully retracted and that the sidestand warning light on the instru ment panel is extinguished Failure to observe this warning can result in the stand contacting the ground as you are riding which can upset the motorcycle with subsequent serious injury or even death If you notice a malfunction of the side stand switch have it controlled by your MV Agusta deale...

Page 86: ...l axle hole on the left side of the motorcy cle Rest the stand on the ground and pressing down on the stand lift the vehi cle until it reaches a stable condition CAUTION This operation is best carried out with two people one to steady the motorcycle and one to manipulate the rear stand ...

Page 87: ...ion Lubricate the lever joint if necessary Clutch lever Check fluid level 6 8 Check for fluid leakage Pull lever and check that it moves smoothly and gradually Lubricate the lever joint if necessary Engine start button stop switch Check operation 3 4 Throttle twist grip Check that grip rotates smoothly and returns to closed position when released Steering system Verify that the operation is smooth...

Page 88: ...ontrolled and repaired before using the motorcycle Fuel Check level Refuel if necessary 4 5 Check for fuel leakage Engine oil Check level 6 4 Check for leakage Sidestand Check return to stowed position Verifiy that the safety switch is working Pillion Verify that the pillion is firmly secured to the framework ...

Page 89: ...can get fur ther information about MSF training courses by calling the toll free number 800 446 9227 A big advantage to attending a class is that the instructor will be familiar with your motorcyle and able to provide you with a number of tips and ideas on how to safely use your motorcycle Relying on the advice of people other than a qualified riding instructor even if they are excellent motor cyc...

Page 90: ... skilled per sonnel at authorized service centres WARNING To avoid losing control of the motorcycle while riding be sure to always keep both hands on the handlebars Do not attempt to perform any of the adjustments listed here while you are riding unless the text specifi cally instructs you to do so Failure to heed this warning can lead to an upset with sub sequent serious injury or even death ...

Page 91: ... 5 8 G Front suspension adjustment 5 6 G Front suspension adjustment 5 6 F Rearview mirror adjustment 5 5 A Front brake lever adjustment 5 3 E Rear brake lever adjustment 5 2 C Right hand footrest adjustment 5 2 H Rear suspension adjustment 5 7 ...

Page 92: ...ADJUSTMENTS 5 5 H Rear suspension adjustment 5 7 L Drive chain adjustment 6 10 B Clutch lever adjustment 5 4 D Gear lever adjustment 5 2 C Left hand footrest adjustment 5 2 F Rearview mirror adjustment 5 5 ...

Page 93: ...RNING Do not operate the screw fixing the rearview mirror to the handle bar If this screw needs to be tightened contact your MV Agusta dealer G Front suspension adjustment The fol lowing can be adjusted to adapt the response of the suspension to the rider s preference spring preload 5 6 1 rebound damper 5 6 2 compression damper 5 6 3 H Rear suspension adjustment The following can be adjusted to ad...

Page 94: ...t the spring turn the adjusting ring clockwise or counterclockwise to move the lever away or toward the hand grip 5 4 Adjusting the clutch lever WARNING Never perform the adjustment while rid ing Failure to observe this warning can lead to loss of control with subsequent upset serious injury or even death While gently pulling the lever against the spring turn the adjusting ring clockwise or counte...

Page 95: ... mirror at the points shown in the figure to adjust its position in the four directions Perform the adjustment on both the rearview mirrors It is recommended to sit on the vehicle in order to optimi ze the rearview mirrors adjustment WARNING Check the rearview mirrors adjust ment every time you use your motorcycle ...

Page 96: ... 94 ADJUSTMENTS 5 5 5 6 Adjusting the front suspension NOTE It is essential that the adjusters of both fork rods are adjusted to the same position Rebound damper Spring preload Compression damper ...

Page 97: ...tion Rotate the adjusting screw counterclockwise to decrease preload clockwise to increase preload CLICK CLICK CLICK 5 6 2 Rebound damper front suspension See the table in the enclosed sheet for rebound damping adjustment Refer to the number of clicks from the fully clockwise position NOTE Do not force the adjusting screw past its fully clockwise position Rotate the adjust ing screw counterclockwi...

Page 98: ...ed sheet for compression damping adjustment Refer to the number of clicks from the fully clockwise position NOTE Do not force the adjusting screw past its fully clockwise position Rotate the adjusting screw counterclockwise to decrease damping clockwise to increase damping CLICK CLICK CLICK ...

Page 99: ... suspension WARNING The high temperature of the exhaust pipes can cause burns Before adjusting the rear sus pension shut off the engine and wait until the exhaust pipes have thoroughly cooled High and Low speed compression damper Rebound damper ...

Page 100: ...OTE Do not force the adjusting screw past its fully clockwise position Rotate the adjusting screw counterclockwise to decrease damping clockwise to increase damping CLICK CLICK CLICK WARNING The rear shock absorber contains highly compressed gas Do not try to open or disassemble it in any way Failure to heed this warning may lead to an explosion with perso nal serious injury or even death ...

Page 101: ...sition Rotate the adjusting screw counterclockwise to decrease damping clockwise to increase damping CLICK CLICK CLICK 5 7 3 Low speed compression damper rear suspension See the table in the enclosed sheet for low speed compression damping adjustment Refer to the number of clicks from the fully clockwise position NOTE Do not force the adjusting screw past its fully clockwise position Rotate the ad...

Page 102: ...s perpendicular to the wall The vehicle must be held in an upright position Measure the X distance between the headlight center and the ground surface then trace a small cross on the wall at the same height When you turn the headlight on the upper boundary line between the dark area and the lighted area must be at an height equal or lower than the 9 10 of the headlight center height X Headlight ce...

Page 103: ...t adjustment can be performed by rotating the screw shown in the picture Rotate clockwise to incline the headlight downwards counterclockwise to incline it upwards The possi ble adjustment range is equal to 4 from the standard position ...

Page 104: ... to do so yourself Other oper ations indicated with must be performed only by an autho rized MV Agusta dealer Any damage to your motorcycle which is the result of impro priety or lack of maintenance is not covered by the warranty Most motorcycle maintenance operations must be performed while the bike is on the rear stand the engine is dead and the start switch is set to OFF This does not apply to ...

Page 105: ...enuine MV Agusta spare parts Any damage to your motorcycle which is the result of the use of non genuine spare parts is not covered by the warranty WARNING If your motorcycle is involved in an accident have all its main parts controlled by an autho rized MV Agusta dealer If necessary you can make some provisional repairs by yourself Respect and defend natural environment Everything we do affects t...

Page 106: ...D E F G Check level Every time vehicle is used Engine oil Renew At least once a year Engine oil filter Every time engine oil is changed Coolant Check Restore level Every time vehicle is used Check Restore level Renew At least every two years Cooling system Check for leakage Electric fans Check operation Valves Check Adjust Timing chain Check Replace Replace Use only MV Agusta genuine spare oil fil...

Page 107: ...mi covered Service coupon A B C D E F G Timing movable shoe Check Replace Replace Every time timing chain is replaced Timing chain stretcher Check Replace Spark plugs Check Replace Replace Fuel filter Check Replace Throttle body Check and Adjust Air filter Check Replace Check level Every time vehicle is used Brakes Clutch fluid Check level Renew At least every two years ...

Page 108: ...ery 500 1000 km 300 600 mi Brakes Clutch Check operation Check lines for leakage Brake pads Check wear Every 1000 Km 600 mi front and rear Check Replace Fuel lines and connections Check for leakage Replace At least every 3 years Check Adjust Check operation Every time vehicle is used Throttle control Check operation Check Adjust play Clean lever master cyl piston contact area Clean lever master cy...

Page 109: ...ed Service coupon A B C D E F G Choke control Check operation Check Adjust Check Every 1000 Km 600 mi Lubricate Every 1000 Km 600 mi and after riding under the rain Drive chain Check Adjust Lubricate Replace Check Front sprocket Tab washer Replace Every time drive chain is replaced Check Rear sprocket Replace Every time drive chain is replaced Flexible controls and transmissions ...

Page 110: ...C D E F G Rear sprocket spring drive Check Steering head tube ring Check Adjust Steering bearings Check Adjust Lubricate Check pressure Every time vehicle is used at least every 10 days Tires Check wear Every time vehicle is used at least every 500 Km 300 mi Check pressure Check wear Wheel rims Inspect visually Every time tire is replaced Check Front wheel bearings Every time tire is replaced Repl...

Page 111: ...e is used Check operation Check operation Every time vehicle is used Side stand switch Every 500 1000 km 300 600 mi Check operation Rear wheel hub Check Replace Swingarm bearings Check Lubricate Drive chain pads on swingarm Check Replace Drive chain pads on frame plate Check Replace Rear shock absorber Check Adjust Front fork oil Renew Lubricate needle bearing Lubricate needle bearing Clean contac...

Page 112: ...lean Electrical equipment Check operation Instrument panel Check operation Every time vehicle is used Check operation Lights Visual signals Check operation Every time vehicle is used Check operation Horn Check operation Every time vehicle is used Check operation Check operation Every time vehicle is used Headlight Check operation Adjust Every time geometry is changed Ignition switch Check operatio...

Page 113: ...eck Tighten General lubrication General test In order to highlight symbols importance remember the following information already provided at 1 2 of this manual Information on operations that can be carried out by the user Information on operations that must be performed only by your authorized MV Agusta dealer The symbol points out the requirement to use a tool or a special equipment in order to c...

Page 114: ...tools 1 hexagonal bar with 10 mm 0 4 inch hexagon 6 Allen keys with 2 5 3 4 5 6 8 mm 0 10 0 12 0 16 0 20 0 24 0 32 inch hexagons 1 spanner for rear wheel eccentric with extension 2 fuses 7 5 A and 15 A The following accessories are also supplied 1 spark plug wrench with 16 mm 0 63 inch hexagon 1 document holder ...

Page 115: ... than the ones prescribed in the following standards Consistent with API SJ Consistent with ACEA A3 Consistent with JASO MA SAE Rating SAE 20 W 50 or 10 W 60 NOTE The above standard denominations must be written alone or together on the engine oil container label Engine oil SAE 10 W 60 API SJ ACEA A3 JASO MA Description Recommended product Specifications Engine lubrication oil AGIP RACING 4T 10W 6...

Page 116: ...med after placing the motor cycle in an upright position on a horizontal surface The level must be between the MAX and MIN marks on the crankcase If the oil level is below the MIN mark top up as described in 6 4 1 Never exceed the MAX level WARNING Never run your motorcycle if the oil level is below the minimum mark This could cause seizure with subsequent upset and serious injury or even death Ma...

Page 117: ...ration place back the oil filler plug WARNING Before reassembling the oil filler plug grease its O Ring by using AGIP Grease 30 At last perform the tightening of the oil filler plug at the tightening torque of 35 Nm by using a dynamometric key Oil filler plug CAUTION To avoid clutch sliding and damage to the engine never add chemical addi tives to the engine oil nor use an engine oil different fro...

Page 118: ...ion In the event of an engine oil ingestion immediately call a doctor and do not cause vomiting in order to avoid inhala tion of engine oil in lungs Keep new or exhaust engine oil out of reach of children and domestic animals While topping up the engine oil wear a long sleeved shirt and a pair of water proof gloves to protect your skin If the engine oil comes in touch with your skin wash it away w...

Page 119: ...cycle must be positioned upright on a hori zontal surface to make this check Ensure that the coolant level is between the MIN mark and the lower side of the frame tube as shown in the figure If the coolant level is below the MIN mark top up the coolant as described at paragraph 6 5 1 WARNING Never run your motorcycle if the coolant level is below the minimum mark This could cause seizure with subs...

Page 120: ...gain access to the coolant filler cap extract the cover after remov ing its fixing screws Remove the coolant filler cap and top up with the recommended coo lant see 6 3 Coolant filler cap After topping up carefully replace the previously removed parts 1 2 3 4 ...

Page 121: ...ylene glycol could cause serious burns and serious personal injury WARNING Coolant is a highly toxic fluid Avoid ingestion and contact with your skin or eyes Keep coolant out of reach of children and domestic animals In the event of a coolant ingestion immediately call a doctor and do not cause vomiting in order to avoid inhala tion of coolant in lungs If the coolant comes in touch with your skin ...

Page 122: ...rake pads are excessively worn out the effectiveness of the braking system decreases increasing the risk of accidents with subsequent serious injury or even death If the pads have worn to near the wear limit have both pads replaced by your MV Agusta dealer Never replace just one pad the pads must always be replaced in pairs Ensure that the new pads are suitably broken in see 4 2 Front brake calipe...

Page 123: ...e riding always check the braking system according to the instructions provided at 4 9 of this manual The level of the brake fluid decreases as the brake pads wear down Ensure that the fluid level is always between the MAX and MIN marks If the level falls below the MIN mark contact your MV Agusta dealer and have the brake system repaired Rear brake fluid reservoir Front brake fluid reservoir ...

Page 124: ... brake fluid in lungs If the brake fluid comes in touch with your skin or eyes immedia tely wash with water WARNING Use only the brake fluid specified at paragraph 6 3 of this manual Mixing different brake fluids can cause a dan gerous chemical reaction as well as the decrease of the braking efficiency This could increase the risk of accidents with subsequent serious injury or even death WARNING A...

Page 125: ...h control system repaired WARNING Never use your motorcycle if the fluid level is below the MIN mark The clutch may fail to properly operate which could lead to an acci dent with subsequent serious injury or even death If the clutch fluid level is below the MIN mark have it topped up by an authorized MV Agusta dealer WARNING Use only the clutch fluid specified in the para graph 6 3 of this manual ...

Page 126: ... pressure redu ces the wideness of the surface in con tact with the ground and it can compro mise the grip of the vehicle Before riding your motorcycle it is the refore necessary to measure the tire pressure at room temperature The vehi cle must be parked since three hours at least WARNING An incorrect inflating pressure can lead to dangerous situations during riding An insufficiently inflated tir...

Page 127: ...e tire sidewall Moreover verify the absence of nails and glass splinters in the tire If these conditions are not verified have the tire replaced by an authorized MV Agusta dealer WARNING Never ride your motorcycle if the tires are cut checked or leaking Never ride your motorcycle if the tires are not prop erly inflated Failure to obey these warn ings can lead to loss of control and sub sequent acc...

Page 128: ...n adversely affect the handling and stability of the motorcycle increasing the risk of accidents with subsequent serious injury or even death Have the tires replaced according to their direction of spin which is high lighted by a small arrow on the tire side wall The wheel rims of your motorcycle have been designed for use with tube less tires only Do not assemble an air tube tire on rims designed...

Page 129: ...ires are sometimes coated with a mold release agent which makes them slippery We suggest to ride at reduced speed and exercise extreme caution during the first 100 km 62 miles after the replacement of a tire Failure to obey this warning can lead to loss of control and subsequent accident with serious injury or even death ...

Page 130: ...ket wrench Torque wrench If the above mentioned opera tions are performed with tools other than those indicated the rear wheel parts can be seriously damaged Therefore we strongly recommend not to have the tires replaced by an improperly equip ped workshop Always have the tires replaced by an authorized MV Agusta dealer Wheel pin with M50x1 5 mm left hand pitch tread Polygonal nut 55 mm polygonal ...

Page 131: ...formance and handling of the motorcycle as well as shorten the life of the tires This may increase the risk of accidents with subsequent serious injury or even death WARNING When you have a wheel balancing performed make sure to assemble only approved counterweights on the wheel rim MV Agusta recommends not to use balancing or balancing sealing fluids WARNING Do not attempt to have a tubeless tire...

Page 132: ...axis of the chain lower portion must be 9 mm 0 35 inch from the lower chain guard Manually turn the rear wheel and carry out the check at several points along the chain The distance between the chain and the lower chain guard must remain constant as the wheel turns If the chain is only partially loosened it means that some chain links are flattened or seized If the distance is greather than 9 mm 0...

Page 133: ...prockets have them replaced by an authorized MV Agusta dealer Every time the chain is replaced you must always replace the front and rear sprockets too Failure to heed this war ning can lead to among other things rear wheel lockup with subsequent upset and serious injury or even death WARNING Never use a chain with a fake link An uncompletely riveted or fake link can accidentally split open and ca...

Page 134: ... jet CAUTION The chain is of the O ring type To pre vent it from damaging never clean the chain with a steam or high pressure water jet nor using gasoline or other solvents The chain must be cleaned using kerosene only WARNING Kerosene is highly toxic and flammable Avoid contact and inhalation Keep kerosene away from sparks and flames Keep kerosene out of reach of children and domestic animals Cor...

Page 135: ... avoid oil spurts when the vehicle is in motion WARNING Chain lubrication must be per formed according to the intervals speci fied in the tables of scheduled mainte nance see 6 1 It is also necessary to perform this operation after riding under the rain and after cleaning the motorcy cle Never ride your motorcycle when the drive chain is in poor condition or improperly adjusted Failure to heed thi...

Page 136: ...e speed Check the idle speed when the engine has reached the operating temperature Ensure that the choke control has not been activated The idle speed should range from 1 150 to 1 250 rpm If a tune up is necessary contact your MV Agusta dealer ...

Page 137: ...ing chain slide Spark plugs Renew Engine oil Oil filter 6 000 km 3 800 mi Check and if necessary adjust or renew Injection system throttle body Air filter Spark plugs Renew Engine oil Oil filter 12 000 km 7 500 mi Check and if necessary adjust or renew Idle speed Injection system throttle body Valve play Timing chain Timing chain slide Timing chain tension adjuster Air filter Renew Engine oil Oil ...

Page 138: ...hich prevents the escape of fuel vapors from the fuel tank In order to keep effi ciency and reliability of this device have the fol lowing operations performed by an authorized service centre Check and replace if necessary Hoses and connections Canister Check and clean if necessary Hot air inlet These operations should be performed for the first time at 18 000 km 11 200 mi then they should be repe...

Page 139: ...njection system the igni tion system catalytic converter and engine computer Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists MV Agusta will repair your motorcycle at no cost to you including diagnosis parts and labour 6 14 2 MANUFACTURER S WARRANTY COVERAGE Class I motorcycles 50 169 cc for a period of use of five 5 years or 12...

Page 140: ...nting your motorcycle to an MV Agusta dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be aware that MV Agusta may deny your warranty coverage if your motorcycle or a part has failed due to abuse neglect improper maintenance or unapproved modifica tions If you have any question regard...

Page 141: ...for a period of use depending on the engine displacement of 12 000 kilometers 7 456 miles if the motorcycle s engine displacement is less than 170 cubic centimeters of 18 000 kilometers 11 185 miles if the motorcycle s engine displacement is equal to or greater than 170 cubic centimeters but less than 280 cubic centimeters or of 30 000 kilometers 18 641 miles if the motorcycle s engine displacemen...

Page 142: ...tain functionally equivalent parts In the State of California only Emission Control System emergency repairs as provided for in the California Administrative Code may be performed by other than an authorized MV Agusta dealer An emergency situation occurs when authorized MV Agusta dealer is not reasonably available a part is not available within 30 days or a repair is not complete within 30 days An...

Page 143: ...at its place of business during customary business hours This warranty does not cover inconvenience or loss of use of the motorcycle or transportation of the motorcycle to or from the MV Agusta dealer MV Agusta shall not be liable for any other expenses loss or damage whether direct incidental conse quential or exemplary arising in connection with the sale or use of or inability to use the MV Agus...

Page 144: ...his warranty is in addition to the MV Agusta limited motorcycle warranty 6 15 5 ADDITIONAL INFORMATION Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs However MV Agusta is not liable for these parts The owner is respon sible for the performance of all required maintenance Such maintenance may be performed at a servi...

Page 145: ... 1 Service fuses Replacement 6 16 1 Low beam bulb Replacement 6 16 2 High beam bulb Replacement 6 16 3 Front parking light bulb Replacement 6 16 4 Front turn indicator bulbs Replacement 6 16 5 Rear turn indicator bulbs Replacement 6 16 6 Rear light and brake light bulb Replacement 6 16 7 License plate light bulb Replacement 6 16 8 6 16 1 Replacing the fuses The recharge fuse is located under the d...

Page 146: ...e To expose them remove the right hand fuel tank side fairing Remove the cover CAUTION Turn the ignition key on the OFF posi tion before checking or replacing the fuses in order to avoid a short circuit with subsequent damage to other elec tric parts of the motorcycle ...

Page 147: ...in the figure correspond to those shown in the diagram Replace the blown fuse and refit the cover Remember that the tool bag contains two spare fuses WARNING Never replace a fuse with a rating other than that precribed in order to avoid damage to the electrical equipment of the motorcycle This could lead to a fire with subsequent risk of serious burns as well as damage to the motorcycle ...

Page 148: ...rews Pay attention in silpping off the adjuster from its seat when the headlight is being removed from its support Before removing the headlight from its support deta ch the connector on the rear side of the headlight Lay down the headlight on a table in order to perform the following operations ...

Page 149: ...he bulb glass with bare hands If you do clean the bulb with an oil free solvent Insert the new bulb Reattach the spring Replace the bulb protective cap Reattach the low beam bulb connector Replace the front part of the headlight on its suppor ting shell Replace the headlight rear screw Reattach the headlight connector Replace the headlight on its support and insert the two lateral fixing screws ma...

Page 150: ...ing it counter clockwise Detach the connector from the burnt out bulb CAUTION Do not touch the bulb glass with bare hands If you do clean the bulb with an oil free solvent Insert the connector in the new bulb Insert and lock the bulb holder in place by rotating clockwise Replace the headlight on its support following the instructions described in paragraph 6 16 2 ...

Page 151: ...king light bulb holder by rotating it counterclockwise Pull out the burnt out bulb CAUTION Do not touch the bulb glass with bare hands If you do clean the bulb with an oil free solvent Insert the new bulb Insert and lock the bulb holder in place by rotating clockwise Replace the headlight on its support following the instructions described in paragraph 6 16 2 ...

Page 152: ... the front turn indicator bulbs Remove the fixing screw Remove the lens To remove the burnt out bulb press it and rotate it counterclockwise To fit the new bulb press it and rotate it clockwise Replace the lens and insert the fixing screw ...

Page 153: ...g the rear turn indicator bulbs Remove the fixing screw Remove the lens To remove the burnt out bulb press it and rotate it counterclockwise To fit the new bulb press it and rotate it clockwise Replace the lens and insert the fixing screw ...

Page 154: ...ht bulb Lift the pillion 4 6 Remove the bulb holder by turning it counterclockwi se To remove the bulb press it and rotate it counter clockwise To fit the new bulb press it and rotate it clockwise Replace the bulb holder and lock it in place by rota ting it clockwise ...

Page 155: ... 153 MAINTENANCE 6 6 6 16 8 Replacing the license plate light bulb Remove the cable rail fixing screws Pull down the cable rail and detach it from the upper surface operating as described in the picture ...

Page 156: ...NCE 6 6 Pull out the license plate light bulb holder Extract the burnt out bulb Fit the new bulb Replace the bulb holder Push back the cable rail in touch with the upper sur face Replace the cable rail fixing screws ...

Page 157: ...ged there may be a leakage of sulphuric acid a HIGHLY TOXIC AND CORROSIVE sub stance Avoid any contact with your eyes skin and clothes Always wear protective glasses when you have to work near the battery In the event of a contact with sulphuric acid give the FIRST AID as described below CONTACT WITH EYES Wash away with water for about 15 minutes and immediately call a doctor CONTACT WITH SKIN Was...

Page 158: ... essential to have it recharged by your MV Agusta dealer every 4 5 months WARNING The inversion of the battery wires can damage the battery and the recharging system causing an electric shock with subsequent serious harm and even death The red wires must be connected to the positive terminal while the black wires must be connect ed to the negative terminal When removing the battery disconnect the ...

Page 159: ...NG Do not wash your motorcy cle soon afterwards riding Attend a few minutes to allow the engine and the exhaust pipes to thoroughly cool in order to avoid the risk of serious burns CAUTION Never use washing systems involving steam or high pressure water jets These systems could cause water infiltration and damage the inter nal parts of your motorcycle INFORMATION Spilling detergent can cause envir...

Page 160: ... it enhances the corrosive action WARNING Avoid smearing brakes or tires with oil or wax If necessary clean the brake discs with a brake disc detergent or with ace tone and wash the tires with warm water and a neutral detergent After completing the washing run the engine for a few minutes and start off at reduced speed Carefully apply the brakes a few times so as to dry the brake pads and discs Fa...

Page 161: ...ont brake lever and front brake master cylinder piston Clean these areas every 500 1000 km as prescribed in the Scheduled Maintenance Table In any case we suggest to verify the cleanliness of the above areas every time you use the vehi cle in order to maintain the related parts in good working order Safety switch Clutch master cylinder piston Sidestand Clutch lever Front brake master cylinder pist...

Page 162: ... corresponding caps Make the engine run idle for a few times Lubricate all control cables and the joints of all pedals and levers Clean the motorcycle and treat the paintwork with high quality wax 6 18 In order to ensure integrity and performance of the tires park your motorcycle in a fresh dry and dark place with a temperature relatively constant and lower than 25 C 77 F Avoid direct con tact of ...

Page 163: ...art enable switch depressed Gears engaged and side stand down Starting procedure correctly per formed Disengage gears or lift stand and pull clutch lever Press start enable switch Correctly perform starting procedure 4 3 Engine starts Engine starts Engine starts YES NO NO YES YES NO YES YES YES NO NO NO continued on next page ...

Page 164: ... FLOW CHART 7 7 Problem solved Problem solved Fuel tank empty Fuses are OK Replace fuse s 6 16 1 Refuel 4 5 Contact your MV Agusta dealer Engine starts Engine starts NO YES YES NO YES YES NO NO continued from previous page ...

Page 165: ...UBLESHOOTING FLOW CHART 7 7 ENGINE IS DIFFICULT TO START Starting procedure correctly per formed Contact your MV Agusta dealer Correctly perform starting procedure 4 3 Engine starts YES NO Problem solved NO YES ...

Page 166: ...solved Coolant level is correct 6 5 Cooling fan fuse is OK Replace fuse 6 16 1 Restore level 6 5 1 Contact your MV Agusta dealer Engine cools down to operat ing temperature Engine cools down to operat ing temperature YES NO YES NO YES YES NO NO ENGINE OVERHEATS ...

Page 167: ... 165 TROUBLESHOOTING FLOW CHART 7 7 OIL PRESSURE IS TOO LOW Oil level is correct 6 4 Contact your MV Agusta dealer Restore oil level 6 4 1 Oil pressure is optimal YES NO YES Problem solved NO ...

Page 168: ... 7 Problem solved Problem solved Fuses are OK Bulbs are OK Replace bulb s 6 16 Replace fuse s 6 16 1 Contact your MV Agusta dealer Lights work Lights work YES NO YES NO YES YES NO NO 7 2 Electrical equipment problems LIGHTS DO NOT WORK ...

Page 169: ...S NOT WORK Fuse is OK Contact your MV Agusta dealer Replace fuse 6 16 1 Horn works YES NO YES Problem solved NO Fuse is OK Contact your MV Agusta dealer Replace fuse 6 16 1 Speedometer works YES NO YES Problem solved NO SPEEDOMETER DOES NOT WORK ...

Page 170: ... 7 7 RESERVE FUEL WARNING LIGHT DOES NOT WORK Fuse is OK Contact your MV Agusta dealer Replace fuse 6 16 1 YES NO NO Contact your MV Agusta dealer ALTERNATOR DOES NOT CHARGE BATTERY YES Problem solved Reserve fuel warning light works ...

Page 171: ...overview O Instrument panel P Power Unit R Air box Q Battery B Ignition Power supply G Rear frame S Exhaust system N Rear brake D Final drive H Front suspension T Sidestand L Rear suspension C Gearbox A Engine E Cooling system M Front brake F Frame ...

Page 172: ...teel trellis H Front suspension upside down hydraulic fork with external adjusting system L Rear suspension progressive with single sided swingarm and single shock absorber with external adjusting system M Front brake dual semi floating disc with six piston calipers N Rear brake single disc with four piston caliper O Instrument panel with warning lights and analogue and digital instruments P Power...

Page 173: ... 171 TECHNICAL INFORMATION 8 8 8 1 1 Front brake circuit 1 2 3 5 1 Brake master cylinder 2 Brake lever 3 Brake line 4 Brake caliper 5 Brake discs 5 4 ...

Page 174: ... 172 TECHNICAL INFORMATION 8 8 8 1 2 Rear brake circuit 1 Brake lever 2 Brake master cylinder 3 Brake line 4 Brake fluid reservoir 5 Brake caliper 6 Brake disc 4 6 1 2 3 5 ...

Page 175: ... 173 TECHNICAL INFORMATION 8 8 8 1 3 Clutch circuit 1 Clutch lever 2 Clutch master cylinder 3 Clutch line 4 Clutch cylinder assembly 2 1 4 3 ...

Page 176: ... 174 TECHNICAL INFORMATION 8 8 8 1 4 Engine lubrication 1 Oil sump 2 Oil filter 3 Cylinder head oil feed pipe 2 3 1 ...

Page 177: ... 175 TECHNICAL INFORMATION 8 8 8 1 5 Coolant circuit 1 Expansion tank 2 Upper radiator 3 Lower radiator 4 Coolant pump 2 3 4 1 ...

Page 178: ... 176 TECHNICAL INFORMATION 8 8 8 1 6 Fuel system 1 Throttle bodies 2 Fuel pump 3 Fuel line 2 3 1 ...

Page 179: ...in Overall length 2020 mm 79 59 in Max width 760 mm 29 94 in Seat height 805 mm 31 72 in Min ground clearance 135 mm 5 32 in Trail 101 5 mm 4 in 8 2 Specifications The indicated values must not be intended as binding informations They can change according to the vehicle setup 2020 760 1410 135 805 ...

Page 180: ...splacement 909 1 cm3 55 4 cu in Compression ratio 13 1 Starting Electric starter Cooling system Liquid cooling with water oil heat exchanger Crankcase and covers Die cast Head and cylinders Chill cast Valves Bimetal single metal VALVE TRAIN Type Double overhead camshaft radial valves Specifications The indicated data must not be intended as binding informations They can change according to the env...

Page 181: ...tipoint electronic injection Spark plugs NGK CR9 EB Spark gap 0 7 0 8 mm 0 027 0 031 in CLUTCH Type Multiple disc in oil bath PRIMARY DRIVE Number of teeth on crankshaft gear Z 50 Number of teeth on clutch gear Z 79 Transmission ratio 1 58 SECONDARY DRIVE Number of teeth on front sprocket Z 15 Number of teeth on rear sprocket Z 43 Transmission ratio 2 87 TRANSMISSION Type Removable six speed gearb...

Page 182: ...r trellis TIG welded Swingarm pivot plates Aluminium alloy FRONT SUSPENSION Type Upside down telescopic hydraulic fork with external adjustment of rebound and compression damping and of spring preload Rod diameter 50 mm 1 97 in Travel on leg axis 126 mm 4 96 in REAR SUSPENSION Type Progressive single shock absorber with rebound and compression High speed Low speed damping and spring preload adjust...

Page 183: ...AR BRAKE Type Single steel disc Disc diameter 210 mm 8 27 in Caliper piston diameter 4 piston Ø 25 4 mm Ø 1 00 in FRONT RIM Material Aluminium alloy Dimensions 3 50 x 17 REAR RIM Material Aluminium alloy Dimensions 6 00 x 17 TIRES Front 120 65 ZR 17 56 W or 120 70 ZR 17 56 W 58 W Rear 190 50 ZR 17 73 W or 190 55 ZR 17 75 W If you use a 120 70 front tire it is necessary to displace the front mudgua...

Page 184: ...LECTRICAL EQUIPMENT Equipment voltage 12V Low beam 12V 55W High beam 12V 60W Front parking light 12V 5W Rear light 12V 5W Brake light 12V 21W Turn indicators 12V 10W Battery 12V 9Ah Alternator 650W at 5000 rpm BODYWORK Fuel tank Thermoplastic material Air scoops Thermoplastic material If you use tires of a brand different from the ones recommended refer to the inflating pressure values marked by t...

Page 185: ... material Tail piece Thermoplastic material Dashboard cover Thermoplastic material Ignition switch cover Thermoplastic material Front mudguard Thermoplastic material Chain guards Thermoplastic material Oil cooler guard Thermoplastic material License plate holder Thermoplastic material Rearview mirrors Thermoplastic material Exhaust pipe guard Aluminium ...

Page 186: ...y Cagiva Research Center for MV Agusta Corse have undergone severe tests and rigorous checks in order to offer to the Customers the same official warranty as all MV Agusta products In order to request these components or consult the MV Agusta Corse Catalogue we suggest to refer to MV Agusta Corse S r l Sales and Technical Assistance Service Via Ovella 41 47893 Borgo Maggiore Republic of San Marino...

Page 187: ...d a wide range of wear products and accessories providing high aesthe tical and qualitative standards helping to strenghten and consolidate the prestige of the MV Agusta tra demark and at the same time making an exclusive experience out of riding an already unique vehicle ...

Page 188: ... ft lb 9 Power 1 kW 1 3596 HP B From American to metric system 1 Length 1 in 25 4 mm 2 54 cm 1 ft 30 48 cm 0 3048 m 1 mi 1 609 km 2 Displacement 1 cu in 16 387 cm3 3 Speed 1 mph 1 609 km h 4 Weight 1 lb 0 454 kg 5 Capacity 1 U S gal 3 785 lt 6 Temperature T F 1 8 t C 32 7 Pressure 1 p s i 0 06894 bar 8 Torque 1 ft lb 1 3558 Nm 0 138 kgm 9 Power 1 HP 0 7355 kW 8 5 Measure equivalence tables for Ame...

Page 189: ... 187 8 NOTES ...

Page 190: ... 188 8 NOTES ...

Page 191: ... 5 Brake light F7 15 LATCH relay F8 7 5 Starter switch F9 15 Low beam F10 5 Dashboard clock F11 15 High beam F12 15 Injectors Fuel pump Coils F13 40 Battery recharge F14 40 Battery recharge supply Wires colors list Letter s Color R Red Y Yellow B Blue G Green W White Bk Black P Pink V Violet Sb Sky blue Gr Grey O Orange Br Brown Parts list Ref Description 1 Power unit 2 Plate light 3 Turn indicato...

Page 192: ... place them Rotate the positive terminals screw and tighten it at the prescribed tor que by using a dynamometric key Tightening torque 7 8 Nm Phase 6 Phase 7 Phase 8 Afterwards fit the protective cap on the positive pole see figure Fit the 2 negative terminals on the corresponding battery pole respecting their disposition as shown in the figure Rotate the negative terminals screw and tighten it at...

Page 193: ...ore tighte ning the screw make sure that the cables are correctly placed see figure NEGATIVE CABLE NEGATIVE POLE POSITIVE CABLE WARNING When the assembly operations have been comple ted make sure that the positive terminal cable is placed within the rear frame see figure ...

Page 194: ...xtensión Dispositivo idraulico di frenatura in compressione Compression damping hydraulic device Dispositif hydraulique de freinage en compression Hydraulische Kompressionsbremse Dispositivo hidráulico de frenado en compresión Dispositivo idraulico di frenatura in estensione Rebound damping hydraulic device Dispositif hydraulique de freinage en détente Hydraulische Ausdehnungsbremse Dispositivo hi...

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