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Unscrew the preload bolt at the top of the fork steerer tube, remove the 
cap and release the bolts on either side of the stem by up to three turns 

(a)

. Remove the stem and spacers from the fork steerer tube. In doing 

so keep hold of both frame and fork to prevent the fork from slipping 
off the head tube.

You can determine the handlebar height by the arrangement of stem and 
spacers. Slip the remaining spacers onto the fork steerer tube above 
the stem. Adjust the headset, as described in the chapter 

“headset”

.

If you want to turn the stem around, you have to also release the bolts 
of the faceplate securing the handlebars 

(b)

. If the stem is fitted with 

a cap, you can simply take out the handlebars at this point. If it is not 
fitted with a cap, you have to remove the handlebar fittings.

Mount the handlebars and, if necessary, the handlebar fittings, as de-
scribed  in  the  chapter 

“adjusting  the  tilt  of  the  handlebars,  bar 

ends and brake levers”

 and/or in the operating instructions of the 

parts manufacturers, which you can find on the enclosed CD.

Check whether the handlebars are firmly seated in the stem by trying 
to rotate the handlebars downwards 

(c)

. Verify whether the handlebar/

stem unit can be twisted relative to the fork. Do this by taking the front 
wheel between your knees and trying to twist the handlebars. If there 
is movement, carefully tighten the bolts a little more and check again 
the proper fit.

Tighten  carefully  by  approaching  the  prescribed  maximum  torque  in 
small steps (0.5 Nm increments) and check in between the proper fit 
of the component. Never exceed the maximum torque value indicated 
by the manufacturer!

G

  These routines require a certain amount of manual skill and 

(special) tools and are best left to your MUSTANG bicycle 
dealer. If you still wish to do this by yourself, carefully read 
through beforehand the instructions of the stem manufac-
turer, which you can find on the enclosed CD.

G

  In the case of turned stems, it is possible that the cables 

are too short. In this case riding can be unsafe. Ask your 
MUSTANG bicycle dealer for help.

G

  When  removing  spacers  the  fork  steerer  tube  must  be 

shortened. This change is irreversible  and in any case best 
carried out by your MUSTANG bicycle dealer, but only after 
you have found your preferred position.

G

  Stems come in varying lengths 

(d) 

as well as different shaft 

and binder tube diameters 

(e)

. A stem of inappropriate di-

mensions can become a source of danger: Handlebars and 
stems can break and thus cause an accident!

I

  If you want your handlebar in a higher position, you may opt 

for a riser bar model which has an upward bend. Ask your 
MUSTANG bicycle dealer for advice.

ADjUSTING THE TILT oF THE HANDLEBARS, BAR ENDS AND 

BRAKE LEVERS

The handlebars of mountain bikes are usually slightly bent at the ends. 
Set the handlebars to a position in which your wrists are relaxed and not 
turned too much outwards.

To adjust the angle of the handlebars, release the Allen bolt(s) on the 
underside or front side of the stem. Turn the handlebars to the desired 
position. Make sure the handlebars are accurately centred in the stem 

(f)

. Now carefully retighten the bolt(s) with a torque wrench 

(g)

.

Try rotating the handlebars once clamped in the stem and tighten the 
bolt a little more, if necessary. Use a torque wrench and never exceed 
the maximum torque values! You can find these in the chapter 

“re-

commended torque Settings for components”

, on the components 

themselves  and/or  in  the  instructions  from  the  parts  manufacturers, 
which you can find on the enclosed CD.

After adjusting the handlebars you need to adjust the brake and shift 
lever mounts.

Release the Allen bolt at either mount. Turn the levers relative to the 
handlebars. Sit in the saddle and place your fingers on the brake levers 

(h)

. Check whether the back of your hand forms a straight line with the 

line of your forearm. Retighten the mounts with a torque wrench and 
do a twist test!

a

b

c

d

e

f

g

h

Summary of Contents for MTB/Cross

Page 1: ...ry ride Please observe bike card Your MUSTANG bicycle and this translation of these original operating instructions comply with the safety requirements laid down in the European standard EN 14766 moun...

Page 2: ...c Display and control element 11 Crankset 12 Pedal 13 Stem 14 Handlebar 15 Brake lever 16 Shifter 17 Headset 18 Front brake 19 Rotor Wheel 20 Quick release thru axle 21 Spoke 22 Rim 23 Tyre 24 Hub e...

Page 3: ...e warnings or information relate only to pedelecs then these will be marked with a special symbol Pay particular attention to the following symbols gThis symbol indicates an imminent risk to your life...

Page 4: ...red to countries outside Europe sup plementary information has to be provided by the bicycle manufacturer as the case may be Technical details in the text and illustrations of these operating instruc...

Page 5: ...8 Battery Powered Lighting 98 Things YOU NEED TO Know about Bicycles and Cycling 99 Cycling Helmets and Glasses 99 Clothing 99 Pedals and Shoes 100 Accessories 101 Transporting Baggage 104 Taking Chil...

Page 6: ...rmation provided in these operating instructions only refer to this MUSTANG mountain bike or MUSTANG pedelec The information included here is not applicable to any other bicycle type As bicycles and p...

Page 7: ...nt with unforeseeable consequences 1 cross bikes are equipped with 28 wheels inner diameter 622 mm and intended for hard surface roads They are also suitable for off road cycling on gravel field track...

Page 8: ...lsory either but highly recommended The starting or pushing aid provides assistance during pushing or when doing a hill start even without pedalling up to a speed of 6 kmh 3 7 mph These MUSTANG pedele...

Page 9: ...ID Frame no Rear shock Manufacturer Model Suspension fork Manufacturer Model Serial no Frame type Frame size Size of wheels and tyres Colour Special features Permissible overall load bicycle rider an...

Page 10: ...can find further information in the chapter Gears and in the instructions from the parts manufacturers which you can find on the enclosed CD 5 Are both the saddle and handlebars properly adjusted The...

Page 11: ...area free of traffic You can find further information in the chapters Useful Tips for Riding a MUSTANG Pedelec and Riding a MUSTANG Speed Pedelec Special Features and in your BionX system operating i...

Page 12: ...h your insurers that the pedelec as well as the storekeeping and the charging of lithium ion batteries are covered by your household and fire insurance Read the daily press to keep yourself informed a...

Page 13: ...ract and extend as usual e f You can find further information in the chapters Suspension Forks and Rear Shock and in the instructions from the parts manufacturers which you can find on the enclosed CD...

Page 14: ...outs and whether the rims are still centred with respect to the frame or fork e Spin the wheels and observe the gap either between brake pads and rim sides or between frame and tyre If the width of th...

Page 15: ...went through this check without any problems e Do not accelerate or brake hard and do not ride your bicycle out of the saddle If you are in doubt about the per formance of your MUSTANG bicycle have yo...

Page 16: ...in your BionX system operating instructions How to Use Quick Releases and Thru Axles Quick releases Most mountain bikes are fitted with quick releases to ensure fast ad justments assembly and disasse...

Page 17: ...ghtening nut on the opposite side clockwise by half a turn Close the quick release lever and check it again for tightness Finally lift the bicycle a few centimetres so that the wheel no longer touches...

Page 18: ...e wheel into the correct position between the drop outs and slide the axle with the open Maxle quick release lever from the right side through the drop out and the hub As soon as the axle thread engag...

Page 19: ...portions up to a certain degree g These include the seat post the stem and the brake levers As these adjustments require know how experience the appropriate tools and a certain amount of skill you sho...

Page 20: ...t by taking hold of the saddle at both ends and then trying to rotate the seat post inside the seat tube If it does rotate gently retighten the clamping bolt by half a turn and do the check again Does...

Page 21: ...ructions from the parts manufacturers which you can find on the enclosed CD A Make sure the handlebar stem combination is approved by the handlebar and or stem manufacturer A Check that the area of th...

Page 22: ...em manufac turer which you can find on the enclosed CD G In the case of turned stems it is possible that the cables are too short In this case riding can be unsafe Ask your MUSTANG bicycle dealer for...

Page 23: ...the event of an accident G Be aware that the distance you need to stop your bicycle increases if you are riding with your hands on the bar ends or on multi position handlebars The brake levers are not...

Page 24: ...n doubt or if you have any questions then contact your MUSTANG bicycle dealer Adjusting Saddle Position and Tilt Patent clamping with one bolt or two parallel bolts e With patent seat posts a single b...

Page 25: ...terface with most performance bicycle saddles featuring round 7 mm diameter rails including all saddles Replacement outer clamps are also available to accommodate ovalized rails of 8 mm height x 8 5 m...

Page 26: ...ront end of the saddle When you have found the perfect position tighten the bolts to the specified maximum torque which is listed on the seat post in newton meters Nm Carbon Important Information Spec...

Page 27: ...hazardous to your life and limb Always protect yourself with appropriate and suitable clothing aDue to the specific intended use some dirt bikes are fitted with only one brake Do not ride these MUSTA...

Page 28: ...ht is adjusted by press ing a button on the handlebars Read the operating instruc tions which you can find on the enclosed CD BRAKE SYSTEM General Information on Brakes Brakes e are used to adjust you...

Page 29: ...irt and over hilly terrain can accelerate wear on both braking surfaces Some rims are provided with wear indicators e g grooves or circular indentations If the rim is worn down to the point where the...

Page 30: ...y with the rim when you pull them hard Disc Brakes Operation and Wear The most striking feature of disc brakes is their outstanding braking power They respond a lot faster in wet conditions than rim b...

Page 31: ...e must be replaced immediately as they could snap Risk of accidents Wear and Maintenance To a certain extent the wear of the brake pads can be compensated for directly at the brake lever Unscrew the...

Page 32: ...t in some other cases it is integrated into the right crank Sealed bottom brackets are maintenance free and de livered without play ex works The bottom bracket in the frame must be checked for play at...

Page 33: ...e shifter lever e or the adjusting bolt through which it runs into the rear derailleur f To do so shift to the smallest sprocket and turn the bolts anticlockwise in half turns until the cable is sligh...

Page 34: ...gs its service life It is not the quantity but the distribution and regular application of lubricant that counts Clean the dirt and oil off your chain with an oily rag e from time to time Special degr...

Page 35: ...also more resistant to punctures An insuf ficiently inflated tyre can easily get pinched snakebite when it goes over a sharp kerb The air pressure recommended by the manufacturer is given on the tyre...

Page 36: ...er c on the enclosed CD If you are in doubt or if you have any questions then contact your MUSTANG bicycle dealer Rim Trueness and Spoke Tension For the true running of the wheel it is imperative that...

Page 37: ...eel as described in the chapter How to Use Quick Releases and Thru Axles If you cannot remove the front wheel after releasing the lever this is due to the drop out safety tabs They come as metal catch...

Page 38: ...er ence This should normally be possible without using tools Stick the valve of the inner tube through the hole in the rim b Inflate the inner tube slightly so that it becomes round and push it into t...

Page 39: ...en the other Press both tyre beads all the way around into the well of the rim and ensure that the special valve is centred between the tyre beads Press onto the tyre from above over the entire circum...

Page 40: ...son follow precisely the instruc tions of the manufacturer in the attached instructions I See the video to enable you to properly glue Continental tubular tyres at www conti online com Wheel Mounting...

Page 41: ...ystem is characterised by the fact that the stem is not in the fork steerer tube but clamps it from outside Hence the stem is an important constituent part of the headset clamping it therefore also se...

Page 42: ...road surfaces and ensures more ground contact for the tyre It noticeably reduces the strain on you and your bicycle caused by the mechanical shocks from the terrain Suspension forks differ in their t...

Page 43: ...the setting of the springs is too soft In this case the spring preload the pressure must be increased If the adjustment range of the coil spring is too small have it replaced by your MUSTANG bicycle...

Page 44: ...or your next ride 4 Do not use a steam jet or aggressive cleaning agents for cleaning Ask your MUSTANG bicycle dealer for suitable cleaning material 5 If your suspension fork has an elastomer filling...

Page 45: ...ANG bicycle dealer will be pleased to help you In the case of air rear shocks the spring rate is adjusted by the air pressure in the rear shock The pressure must be adjusted with a spe cial high press...

Page 46: ...which you can find on the enclosed CD G Do not turn any screws in the vague hope of adjusting them somehow You could release the fastening mechanism thus causing an accident All manufacturers normall...

Page 47: ...ear at least Pedelecs Useful Tips for Riding a MUSTANG Pedelec Your MUSTANG pedelec e f is designed to be used like a conven tional MUSTANG bicycle The unique riding experience however starts when you...

Page 48: ...c roads with this fact in mind and anticipate the actions of other road users Risk of ac cidents H Keep in mind that pedestrians do not hear you when you ap proach at high speed Therefore ride especia...

Page 49: ...ec that is fitted according to the regula tions you can ride without the battery even in darkness Ask your MUSTANG bicycle dealer for advice If your MUSTANG pedelec is fitted with a lighting set that...

Page 50: ...ont brake very carefully Useful Information for Proper Handling of the Battery Remove the rechargeable battery e if you are not going to use your pedelec for a longer period of time e g during the win...

Page 51: ...battery can only be recharged in exceptional cases and with special chargers Contact your MUSTANG bicycle dealer S If the rechargeable battery or the charger or parts of it must be replaced only use...

Page 52: ...wear a full face helmet f and protectors g if you are riding a dirt bike downhill bike or freeride bike In addition to a cycling helmet and suitable clothing cycling glasses are absolutely essential w...

Page 53: ...em in most cas es These noises as well as lateral play of the shoe on the pedal can however be also signs of wear Check the cleats at regular intervals G Make sure the fastening bolts of the cleats ar...

Page 54: ...s the most commonly used Allen keys a spare tube a tyre repair kit your mobile phone if necessary and a little cash d In this way you will be well prepared in the event of a puncture or some other mis...

Page 55: ...issible load G Adjust the suspension forks and the tyre pressure to the additional load A Baggage generally changes the riding characteristics of your MUSTANG bicycle and increases your stopping dis t...

Page 56: ...itable models available in the car accessory trade Rear carriers are becoming more and more popular e Their big ad vantage over roof carriers is that you do not have to lift up the MUSTANG bicycle so...

Page 57: ...sembarking of the train I Bear in mind than in Germany each traveller may only take one bicycle on Deutsche Bahn trains I Before you start your trip inform yourself in time about the conditions of car...

Page 58: ...ave your local MUSTANG bicycle dealer do the scheduled mainte nance work This is the only way to ensure that all components function safely and reliably for many miles The bicycle will be due for its...

Page 59: ...ch out for cracks scratches dents as well as bent or discoloured material Have defective com ponents replaced immediately and touch up paint defects If you are in doubt or if you have any questions th...

Page 60: ...eck wear replace if necessary After 800 km 490 miles or 40 hours of use Crank Check and retighten if necessary Painted anodised carbon surfaces Polish At least every 6 months Wheels spokes Check for t...

Page 61: ...cturers iSome components have the maximum permissible torque values printed on them Use a torque wrench and never exceed the maximum torque value If you are in doubt or if you have any questions conta...

Page 62: ...e regulations of your country Pay particular attention to your bicycle being equipped with the prescribed set of lights a b and reflectors c d iAsk your MUSTANG bicycle dealer to inform you about the...

Page 63: ...full warranty rights within the first two years after purchase Please contact your MUSTANG bicycle dealer in the event of defects To ensure a smooth handling of your claim it is necessary to present...

Page 64: ...of the date of purchase it only applies to the direct purchaser first owner and cannot be transferred This warranty is only applicable to MUSTANG bicycles that had been purchased from an authorised MU...

Page 65: ...rd Service After 4 000 kilometres 2 400 miles or 200 hours of use at the latest or after two years Order no Date Mileage All necessary maintenance work carried out see service and maintenance schedul...

Page 66: ...es 7 500 miles or 600 hours of use at the latest or after six years Order no Date Mileage All necessary maintenance work carried out see service and maintenance schedule replaced or repaired parts Sta...

Page 67: ...s 12 500 miles or 1 000 hours of use at the latest or after ten years Order no Date Mileage All necessary maintenance work carried out see service and maintenance schedule replaced or repaired parts S...

Page 68: ...nt Right lever front wheel brake rear wheel brake Left lever front wheel brake rear wheel brake Manual operating instructions Additional instructions Brake system Suspension seat post Pedal system Rea...

Page 69: ......

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