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9

INSTALLATION INSTRUCTIONS

1.  Mount the Pony

®

 Heated Probe Enclosure assembly in accordance with previous cautions and warnings.

2.  Perform the electrical hook up with de-energized conductors.
3.  Verify the unit that you are hooking up to matches voltage wise with the power supply that you are connecting. 

Damage to the unit can occur if the wrong source power is applied.

4.  A seal fitting is required for the power input connection to the Pony conduit fitting to maintain its electrical hazard 

classification rating.

5.  For 120 volt single phase input power: Connect the “hot” wire to wiring terminal #H. Connect the “Neutral” wire 

to wiring terminal #N. Connect the earthing (ground) wire to the green screw (G) in the bottom of the enclosure.

6.  For 208 or 230 volt single phase input power: Connect one “hot” wire to wiring terminal #H1. Connect the 

“Neutral” to wiring terminal #N. Connect the second “hot” wire to wiring terminal #H2. Connect the earthing 
(ground) wire to the green screw in the bottom of the enclosure.

7.  For 24 VDC input power: Connect the positive wire to wiring terminal #1. Connect the negative wire to wiring 

terminal #2. Connect the earthing (ground) wire to the green screw in the bottom of the enclosure.

8.  Externally connect earthing (grounding) conductors from assembly to equipment ground connections.
9.  After installing the probe housing, tighten the KT-Nut

 down onto the housing.

10.  Back the KT-Nut off until the set screw groove is lined up with the set screw.

•  MAOP

—Maximum Allowable Operating Pressure

•  LNG

—Liquid Natural Gas

•  BTU

—British Thermal Unit

•  Standard Hand Tools
•  Utility Knife

NOMENCLATURE

TOOLS REQUIRED

INSTALLATION

Summary of Contents for Pony

Page 1: ...Pony Heated Probe Enclosure Installation Operation Maintenance PONY ...

Page 2: ... CONTENTS Safety Warnings 3 Product Features 4 Technical Specifications 5 Product Dimensions Parts 6 Electrical Wiring Diagrams 8 Installation Instructions 9 Operation Instructions 11 Maintenance Instructions 11 ...

Page 3: ... OFF before and during installation and maintenance or personal injury may result Follow site requirements for Safety Precaution Rules Do not exceed any equipment pressure or electrical ratings To reduce the risk of fire or explosion do not install where the marked operating temperature exceeds the ignition temperature of the hazardous atmosphere s Heated regulator surface temperature will approac...

Page 4: ...er threadolets TOLs Fits over existing brand of probes Provides easy maintenance The Pony Heated Probe Enclosure is an integral patented component of the Mustang Sample Conditioning System MSCS designed to provide and maintain heat for the sample probe directly at the sample point The Pony enclosure installs between 6 center to center threadolets as an integral component in an Analytically Accurat...

Page 5: ...limiting block heater optional 50 watt self limiting block heater for warmer climates Maintains Sample Gas 98ºF 37ºC Cabinet Construction Hotpressed Glass Fiber Reinforced Polyester Input Supply Voltage Options 120 VAC 80 Watts 240 VAC 80 Watts 24 VDC 25 Watts ...

Page 6: ...1 1 Item Number Description 1 Insulated Clamshell Enclosure 2 Heat Trace Tube Bundle Connection Location 3 Self Limiting Block Heater 4 Probe Location 2 2 2 3 3 3 4 4 4 Intertec Enclosure O Brien Enclosure Stainless Steel Enclosure ...

Page 7: ...7 Front View Intertec Enclosure O Brien Enclosure Stainless Steel Enclosure Front View Front View Side View Side View Side View ...

Page 8: ...8 ELECTRICAL WIRING DIAGRAMS ...

Page 9: ...om of the enclosure 6 For 208 or 230 volt single phase input power Connect one hot wire to wiring terminal H1 Connect the Neutral to wiring terminal N Connect the second hot wire to wiring terminal H2 Connect the earthing ground wire to the green screw in the bottom of the enclosure 7 For 24 VDC input power Connect the positive wire to wiring terminal 1 Connect the negative wire to wiring terminal...

Page 10: ... boot to the bundle 20 Pull the bundle through the 1 60 boot leaving 3 4 1 exposed inside the Pony Probe Enclosure Heat shrink the 1 60 boot 21 With a 1 2 drive ratchet take the plug out of the seal Loop the Heat Trace over to the seal and mark the Heat Trace where it is in the center of the seal 22 Tape the end of the wires on the Heat Trace and slide the gland with the screws over the Heat Trace...

Page 11: ...ally 3 Tape the end of the wires on the Heat Trace and slide the gland with the screws over the Heat Trace followed by the red grommet 4 Carefully pull the wires through the seal into the Adalet enclosure leaving 1 2 1 of white core inside the Adalet enclosure Remove the tape and insert the bus wires into the guide tubes of the CS 100 core sealer MAKE SURE THE WIRES ARE NOT CROSSED 5 Using pin ter...

Page 12: ...cted to the highest quality standards which provides our customers with the best sample conditioning solutions Mustang Sampling LLC 43 Ritmore Glen Ravenswood WV 26164 P 1 304 273 5357 F 1 304 273 2531 info MustangSampling com www MustangSampling com Copyright 2019 Mustang Sampling All rights reserved Mustang Sampling Mustang Pony and Analytically Accurate are registered trademarks of Mustang Samp...

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