Murray 309029x92C Assembly, Operation And Maintenance Download

Page: 45 / 52

REPAIR PARTS

MODEL 309029x92C

F-040602L

MOWER HOUSING

Key

No.

Part No.

Description

Key

No.

Part No.

Description

37x111

Belt, Blade Drive

1401092

Pulley, Input

15x140

Locknut

015x98

Nut, Flange

1401252

Pulley, Idler

015x84

Nut, Flange

1401031E701

Arm, Rear

015x79

Nut, Flange

009x58

Bolt, Shoulder

1401033E701

Link, Lift

17x102

Washer

0031x4

Pin, Hair

094067

Pin, Threaded Shoulder

1401047E701

Bracket, Left Rear

1401235E701

Bracket, Right Rear

1401038E701

Plate, Adjustment

094137

Pad, Friction

017x45

Washer

095004

Wingnut

166x43

Spring, Left Torsion

166x42

Spring, Right Torsion

1401095

Tube, Spacer

1401037E701

Bracket, Deck

1401040E701

Hanger, Front

1401065

Shaft, Splined

1401258E701

Arm Assembly, Idler

009x39

Bolt, Shoulder

017x47

Washer

165x157

Spring, Extension

166x46

Spring, Torsion

009x42

Bolt, Shoulder

030x20

Pin, Cotter

1401185E701

Arm Assembly, Brake

1401119

Link, Idler Arm

0025x7

Bolt

1401052E701

Bracket, Brake Mounting

1401094

Spacer, Jackshaft

1401259 Z

Plate, Idler Mounting

019x45

Washer

002x94

Bolt, Carraige

002x53

Bolt, Carriage

47 1401

36E701 Housing, Blade

1401106E701

Hinge, Mulching Cover

015x88

Nut, Flange

028x76

Nut, Speed

014x86

Wingnut

002x74

Bolt, Carriage

091767 Z

Rod, Chute Deflector

028x23

Cap, Push

1401080

Cover, Mulch

094305

Mandrel Housing

1001035

Adapter, Blade

1401079E701

Blade

17x166

Washer, Cup

17x165

Washer

15x100

Nut, Blade Mount

1401081

Deflector, Chute

17x120

Washer

0025x7

Bolt

- -

7601035

Complete Mower Deck Assy.

Summary of Contents for 309029x92C

Page 1: ...ormation Is Necessary When Ordering Parts Or In Case Of Loss Or Theft WHERE PURCHASED DATE PURCHASED Month Day Year MODEL NO DATE OF MANUFACTURE PRODUCT INFORMATION The owner must be certain that all the product information is included with this unit This information includes the INSTRUCTION BOOKS the REPLACEMENT PARTS and the WARRANTIES This information must be included to make sure state laws an...

Page 2: ...tion repair or replace at no cost to the original purchaser any part covered by this Limited Warranty during the applicable warranty period In the event the battery proves defective within ninety 90 days from the date of purchase we will replace it without charge If the battery proves defective after 90 days but within one hundred twenty 120 days from the date of purchase we will replace it for a ...

Page 3: ...ompletely full D Drain fuel for off season storage D Use only unleaded gasoline D Service the air cleaner regularly D Change oil regularly Use 10W 30 oil in summer D Tune up the engine regularly D Keep equipment in efficient operating condition D Dispose of used engine oil properly SAFETY RULES Safe Operation Practices for Ride on Mowers WARNING This cutting machine is capable of amputating hands ...

Page 4: ...he watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children or any passengers even with the blades off They may fall off and be seriously injured or interfere with the safe operation of the machine 5 Never allow children to operate the machine Instruct children i...

Page 5: ...son Never let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger and the equipment Without a passenger seat the passenger can fall from the mower or contact dangerous parts A mower is not a toy for showing off or for giving rides Never cut a wet ...

Page 6: ...the mower is not correctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your mower will easily cut thick grass Fingers feet and other parts can also be cut by the blade Injuries occur when the operator does not think and reaches into the chute opening Al...

Page 7: ...y the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory For you to have a good green lawn follow the mowing procedures below Do not cut the grass too short If you cut the grass too short you can cause the grass to become yellow or make ...

Page 8: ...stments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid areas where traction is unsure Look back before changing direction of travel F In heavy grass raise the cutting height Cut slower Stop the engine to remove clogged grass from the mower F Never remove any safety related parts F D...

Page 9: ...ystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER No Step 11 DANGER Keep Feet And Hands Away From Rotating Blade 12 DANGER Keep Hands Away From Rotating Blade 13 DANGER Disconnect Spark Plug Wire Before Servicing Unit 14 WARNING Hot Surface 15 WARN...

Page 10: ...art with the operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners are shown full size The quantity is shown in brackets 2x82 2 Carriage Bolt 14x79 2 Wing Nut 17x47 2 Washer 1001054 2 Knob 2 Ignition Key LOOSE PARTS CONTENTS Seat Steering Wheel And ...

Page 11: ...d loosen the two wing bolts A Slide the seat for ward or backward along the seat adjusting holes as shown Tighten the wing bolts A Figure 1 Seat Seat Adjusting Hole Seat Support A B Seat Support Rod HOW TO ASSEMBLE THE STEERING WHEEL Attach the steering wheel as follows 1 Make sure the front wheels point forward 2 Slide the tube into the console Figure 2 Make sure the end of the tube fits over the...

Page 12: ...e battery retainer from the battery tray push in on the lower end of the battery retainer 2 Remove the battery from the right side of the unit 3 Remove the protective caps from the battery terminals 4 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized service center charge the battery 5 Install the ...

Page 13: ...d forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar ...

Page 14: ...al has two functions The first function is a clutch The second function is a brake IGNITION SWITCH Use the ignition switch to start and stop the engine SHIFT LEVER Use the shift lever to change the speed of the unit LIFT LEVER Use the lift lever to change the height of cut PARKING BRAKE LEVER Use the parking brake lever to engage the brake when you leave the unit THROTTLE CONTROL LEVER Use the thr...

Page 15: ...o the CHOKE position to start a cold engine 2 The FAST position is marked with a detent For normal opera tion and when using a grass bagger move the throttle control to the FAST position For maximum charging of the battery and for a cooler running engine operate the engine in the FAST position 3 The engine governor is set at the factory for maximum perfor mance Do not adjust the governor to increa...

Page 16: ...7 2 Move the throttle control lever to the SLOW position see Figure 8 Throttle Control Lever Figure 8 3 To go forward move the shift lever to a forward speed setting To go backward move the shift lever to reverse Shift Lever Figure 9 4 Slowly release the clutch brake pedal Do not keep your foot on the pedal 5 Move the throttle control to the FAST position FUNCTION SHIFT LEVER 6 Speeds THROTTLE Tri...

Page 17: ...ift lever forward to lower the mower housing and back to raise the mower housing Figure 11 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position Lift Lever Figure 11 HOW TO STOP THE UNIT 1 Completely push the clutch brake pedal forward to stop the unit Keep your foot on the pedal 2 Move the blade rotation con...

Page 18: ...ge the grass out the side install the side discharge attachment as follows 1 Remove the two wingnuts that secure the mulcher cover see Figure 12 2 Lift the mulcher cover Mount the side discharge attachment onto the same bolts that secured the mulcher cover 3 Secure the side discharge attachment with the wingnuts 4 To mulch remove the side discharge attachment and mount the mulcher cover to the mow...

Page 19: ...manent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carburetor mixture To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the operation t...

Page 20: ...lease the clutch brake pedal 8 Move the throttle control to the FAST position If you need to go faster or slower stop the unit and move the shift lever to another speed setting 9 Make sure the level of cut is still correct After you mow a short distance look at the area that was cut If the mower housing does not cut level see the instructions on How To Level The Mower Housing in the Maintenance se...

Page 21: ...k the blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut or bag grass that is wet Wet grass will not discharge correctly Let the grass dry before cutting 6 Use the left side of the mower housing to trim near an object 7 Discharge the cu...

Page 22: ...arnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The owner s responsibility is to maintain this product This will extend the life of the product and is also necessary to maintain warranty coverage 2 Check the spark plug drive brake lubricate the unit ...

Page 23: ...t cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 15 WARNING Always keep the nut tight that holds the blade A loose nut or blade can cause an accident 9 Tighten the nut that holds the blade to a torque of 35 foot pounds 47 5 N m 10 Install the mower housing See How To Install...

Page 24: ...tation control to the DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug 7 Check the operation of the blade brake Rotate the pulley with your hand Make sure the brake pad is pressed tightly against the pulley Figure 18 WARNING If the brake pad does not press tightly against the pulley take the unit to an authorized service center 8 Move the blade rotation control to the EN...

Page 25: ...ut HOW TO CHECK AND ADJUST THE CLUTCH If the motion drive belt is loose the clutch will slip when 1 going up a hill 2 pulling a heavy load or 3 the unit will not move forward Adjust the clutch as follows WARNING Before you make an inspection adjust ment or repair to the unit disconnect the wire to the spark plug Remove the wire from the spark plug to prevent the engine from starting by accident 1 ...

Page 26: ...erminal Figure 22 2 Disconnect the red cable from the positive terminal 3 To disconnect the battery retainer from the battery tray push in on the lower end of the battery retainer 4 Remove the battery from the right side of the unit HOW TO CLEAN THE BATTERY 1 Remove the battery 2 Wash the battery with a solution of one gallon of water and four tablespoons of baking soda sodium bicarbonate Make sur...

Page 27: ...or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 24 Replace the old filter with a new filter Use an original equipment part See an authorized service dealer in your area Fuel Line Clips Fuel Filter Figure 24 CHECK THE TIRES Check the air pressure in the tires Tires with too much air pressure wi...

Page 28: ...set ting on a flat surface Also make sure the lift links and adjuster plates are loose and can easily move up or down 6 Tighten the front and rear adjuster knobs Make sure the ad juster knobs are tight If necessary use a wrench to tighten the adjuster knobs For plastic adjuster knobs tighten to a torque of 7 foot pounds 9 5 N m For metal adjuster knobs tighten to a torque of 10 foot pounds 13 5 N ...

Page 29: ...mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the frame support with the hanger rod Fasten with the fasteners as shown See illustration F 4 Make sure the mower drive belt is between the stack pulley and the two belt guides See illustration G 5 Attach the suspension links to the lifter assembly Fasten with the washers an...

Page 30: ... side of the belt is against the pulley 2 Install the end of the motion drive belt around the drive pulley 3 Make sure the motion drive belt is inside of the belt guides next to the drive pulley Tighten the belt guides 4 Put the belt around the idler pulley Assemble the idler pulley Fasten the idler pulley with the hex nut Make sure the V side of the belt is against the idler pulley Also make sure...

Page 31: ... 4 Install the new mower drive belt Pull the brake pad away from the jackshaft pulley Put the mower drive belt around the jackshaft pulley 5 Pull the belt retainer away from the idler pulley Put the mow er drive belt around the idler pulley 6 Make sure the V side of the mower drive belt is against the jackshaft pulley and the idler pulley 7 Install the mower housing See the instructions on How To ...

Page 32: ...ake sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 33 2 Mount the square key in the key slot See Figure 33 3 Make sure the valve stem is to the outside of the tractor Align the slot in the rear wheel with the square key Slide the rear wheel on the axle 4 Fasten the rear wheel with washer and e ring 5 If your model has hub cap...

Page 33: ... 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare the unit for storage as follows THE ENGINE For storage information see the the engine manufacturer s instructions THE BATTERY 1 Remove the battery 2 Clean the battery terminals of any deposits 3 Charge the battery See the instructions on H...

Page 34: ...l tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the air pressure in the tires 4 Adjust the carburetor 5 Check for a damaged belt or damaged pulley Replace the damaged par...

Page 35: ... Montana counties Flathead Lake Lincoln Mineral Missoulo Ravalli Sanders Oregon Washington CPT CANADA POWER TECHNOLOGY LIMITED Mississauga 161 Watline Avenue Mississauga Ontario L4Z 1P2 905 890 6900 1 800 861 9559 Edmonton 101 10411 178th Street Edmonton Alberta T5S 1R5 780 453 5791 1 800 861 9559 Ville St Laurent 234 Migneron Street Ville St Laurent Quebec H4T 1Y7 514 731 3559 1 800 861 9559 Cana...

Page 36: ...REPAIR PARTS MODEL 309029x92C 36 F 040602L CHASSIS HOOD 1 2 3 4 5 6 7 10 11 11 12 13 13 14 15 16 17 18 13 19 20 20 19 21 22 23 24 16 26 43 27 28 30 31 32 33 37 39 40 16 41 42 8 44 36 29 ...

Page 37: ...6 26x263 Screw 17 1401076E701 Tray Battery 18 015x79 Nut Flange 19 017x37 Washer 20 0031x6 Pin Cotter 21 092317 Cap Fuel Tank 22 1401240 Tank Fuel 23 06x111 Screw 24 26x253 Screw 26 1401110 Rod Hood Prop 27 1401282 Spring Seat Deck 28 1401297E701 Bracket Prop Rod 29 26x201 Screw 30 15x116 Nut NY Lock 31 1401248 Control Throttle 32 1401084 Cover Detent Black 33 009x47 Bolt Shoulder 36 1401145 Footm...

Page 38: ... 6 7 8 9 10 11 12 13 11 13 13 10 74 14 15 15 15 15 15 15 15 16 16 17 18 19 20 21 22 23 10 54 24 25 26 35 37 34 33 32 36 50 50 51 51 53 53 49 52 49 27 28 29 30 31 30 38 39 34 40 41 42 43 44 45 46 47 48 52 73 55 56 11 57 59 60 61 62 64 64 65 66 67 68 69 70 13 72 58 11 34 ...

Page 39: ...15x79 Nut Flange 35 1401059E701 Bracket Support 36 094815 Nut Adjusting 37 1401078 Rod Clutch 38 1401128E701 Clutch Arm Assembly 39 0011x7 Ring Retainer 40 1401077 Pulley Drive 41 002x53 Bolt Carriage 42 009x39 Bolt Shoulder 43 1401252 Pulley Idler 44 37x110 Belt Motion Drive 45 1401066 Pulley Split Stack 46 019x35 Washer Star 47 17x170 Washer 48 01x140 Bolt Hex 49 17x102 Washer 50 1401031E701 Arm...

Page 40: ...REPAIR PARTS MODEL 309029x92C 40 F 040602L STEERING 2 1 3 4 5 6 7 8 9 9 9 9 9 10 11 12 13 14 15 10 12 16 17 17 18 19 20 24 21 22 25 27 28 34 29 30 31 32 33 35 23 4 14 36 37 26 ...

Page 41: ... 1401123E701 Link Drag 15 015x84 Nut Flange 16 17x104 Washer 17 015x88 Nut Flange 18 01x111 Bolt Hex 19 17x118 Washer 20 1401099 Gear Pinion 21 01x146 Bolt Hex 22 011x28 E Ring Retainer 23 030x35 Pin Cotter 24 094131 Retainer Spring 25 1401046E701 Rack Steering 26 17x102 Washer 27 1401060E701 Bracket Axle Front 28 17x157 Washer 29 1401250E701 Axle Spindle Assembly 30 1401059E701 Bracket Support 31...

Page 42: ...REPAIR PARTS MODEL 309029x92C 42 F 040602L MOWER HOUSING SUSPENSION 1 2 3 4 5 13 5 6 14 5 16 15 4 9 10 11 12 9 24 25 26 27 19 13 20 21 22 23 18 17 7 8 31 17 30 ...

Page 43: ...r 9 31x4 Pin Hair 10 2x93 Bolt Carriage 11 1401030E701 Bracket Front Hanger Pivot 12 1401118 Pin Front Hanger 13 26x249 Screw 14 1401129E701 Arm Assembly Lifter 15 17x206 Washer 16 93349 Screw Guide 17 15x79 Nut Flange 18 15x84 Nut Flange 19 1401147 Spring Leaf 20 1401040 Hanger Front 21 1401116 Lever PTO 22 26x263 Screw 23 94198 Grip PTO 24 1401199E701 Bracket PTO 25 9x42 Bolt Shoulder 26 165x157...

Page 44: ...G 1 2 3 4 5 6 7 8 9 7 9 6 9 9 9 8 10 11 12 11 10 12 13 13 14 6 6 6 8 15 16 16 17 17 18 19 20 21 22 23 24 26 27 28 29 30 31 32 29 34 35 29 38 39 40 43 64 45 49 47 48 45 45 50 51 45 53 54 56 55 58 57 62 59 60 61 34 9 63 63 50 52 51 29 37 42 52 36 6 18 18 42 6 ...

Page 45: ...ront 26 1401065 Shaft Splined 27 1401258E701 Arm Assembly Idler 28 009x39 Bolt Shoulder 29 017x47 Washer 30 165x157 Spring Extension 31 166x46 Spring Torsion 32 009x42 Bolt Shoulder 34 030x20 Pin Cotter 35 1401185E701 Arm Assembly Brake 36 1401119 Link Idler Arm 37 0025x7 Bolt 38 1401052E701 Bracket Brake Mounting 39 1401094 Spacer Jackshaft 40 1401259 Z Plate Idler Mounting 42 019x45 Washer 43 00...

Page 46: ...REPAIR PARTS MODEL 309029x92C 46 F 040602L ELECTRICAL SYSTEM 1 2 2 3 3 4 5 6 7 8 9 ...

Page 47: ... 1401149 Switch Ignition 327349 Key Ignition 3 1001575 Switch Limit 4 302031 Fuse 407078 Holder Fuse 5 094613 Solenoid 26x229 Screw Mounting 15x116 Locknut 6 024x37 Cable Battery Ground 7 092739 Battery 002x82 Bolt Carriage 014x79 Wingnut 8 094159 Switch Seat Sensor 9 024x24 Cable Red Batery 690604 Boot Positive Terminal ...

Page 48: ...48 F 040602L ...

Page 49: ...NOTES 49 F 040602L ...

Page 50: ...NOTES 50 F 040602L ...

Page 51: ...uel 27 Fuse 33 Install Wheels 32 Lubrication 27 Mower Housing Clean 33 Install 29 Level 28 Remove 29 Muffler 22 Storage 33 Maintenance Chart 22 Motion Drive Belt Adjust 25 Replace 30 Mower Drive Belt Adjust 24 Replace 31 Mower Housing Clean 33 Cutting Height 17 Install 29 Level Adjustment 28 Operation 20 Remove 29 Muffler 22 Spark Arrester 22 Mulcher Cover Remove 18 O Oil Check 19 Type 19 Operatio...

Page 52: ...page can be used on your Mid Engine Rider See the Store or Dealer where you purchased your Mid Engine Rider If you are unable to obtain the necessary information contact the Central Parts Distribution Center for your area as listed in your Repair Parts Book LAWN SWEEPER Model No 24720 MADE IN U S A GRASS BAGGER Model No 247930x00A ...

Search results

Summary of Contents for 309029x92C

Reviews:

Related manuals for 309029x92C

Brands by name

Popular brands

Murray 309029x92C, Assembly, Operation And Maintenance

Search results

Summary of Contents for 309029x92C

Reviews:

Related manuals for 309029x92C

Brands by name

Popular brands