Murex Tradestig 150-1 User Manual Download Page 2

Page: 2 / 24

-- 2 --

TOCe

Rights reserved to alter specifications without notice.

1 DIRECTIVE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 SAFETY

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 INTRODUCTION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Equipment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 TECHNICAL DATA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Placing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2 Rating plate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.3 Mains power supply

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 OPERATION

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Connections and control devices

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.2 Control panel

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.3 Overheating protection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 WELDING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.1 TIG welding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7.2 MMA welding

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 MAINTENANCE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 FAULT TRACING

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9.1 Fault codes

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10 ORDERING SPARE PARTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIAGRAM

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS LIST

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACCESSORIES

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Summary of Contents for Tradestig 150-1

Page 1: ...GB Valid for serial no 517 xxx xxxx 0459 758 074 050526 Tradestig 150 1 Tradestig 200 1 Instruction manual and spare parts list ...

Page 2: ...TALLATION 6 5 1 Placing 6 5 2 Rating plate 6 5 3 Mains power supply 6 6 OPERATION 7 6 1 Connections and control devices 7 6 2 Control panel 8 6 3 Overheating protection 8 7 WELDING 9 7 1 TIG welding 9 7 2 MMA welding 11 8 MAINTENANCE 11 9 FAULT TRACING 12 9 1 Fault codes 12 10 ORDERING SPARE PARTS 12 DIAGRAM 14 SPARE PARTS LIST 16 ACCESSORIES 23 ...

Page 3: ...ace All work must be carried out by trained personnel well acquainted with the operation of the welding equipment Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment 1 Anyone who uses the welding equipment must be familiar with S its operation S location of emergency stops S its function S relevant safety prec...

Page 4: ...oth to take fumes and gases away from your breathing zone and the general area ARC RAYS Can injure eyes and burn skin S Protect your eyes and body Use the correct welding screen and filter lens and wear protective clothing S Protect bystanders with suitable screens or curtains FIRE HAZARD S Sparks spatter can cause fire Make sure therefore that there are no inflammable materials nearby NOISE Exces...

Page 5: ...ximum permissible load at MMA 25 duty cycle 35 duty cycle 60 duty cycle 100 duty cycle 150 A 26 V 140 A 25 5 V 110 A 24 5 V 90 A 23 5 V 150 A 26 V 140 A 25 5 V 110 A 24 5 V 90 A 23 5 V Power factor at maximum current 0 62 0 62 Efficiency at maximum current 77 79 Open circuit voltage 71 78 V 71 78 V Operating temperature 10 C 40 C 10 C 40 C Constant A weighed sound pressure 70 db 70 db Dimensions l...

Page 6: ...t is intended for industrial use In a domestic environment this product may cause radio interference It is the user s responsibility to take adequate precautions 5 1 Placing Place the power source so that its cooling air inlets and outlets are not obstructed 5 2 Rating plate The rating plate is located on the rear side of the power source 5 3 Mains power supply Make sure that the welding power sou...

Page 7: ...al safety regulations for the handling of the equipment can be found on page 3 Read through before you start using the equipment 6 1 Connections and control devices Make sure that the welding power source is connected to the correct supply voltage and that it is protected by the correct fuse rating 1 Mains switch 2 Mains cable 3 Connection for gas from gas bottle 4 Connection for the TIG torch swi...

Page 8: ...dicating lamp mains power supply On 2 Display 3 Indicating lamp overheating 4 Knob for setting data 5 Selection of TIG or MMA welding mode 6 Selection of TIG HF start or TIG LiftArc start 7 Selection of TIG 2 stroke or TIG 4 stroke control mode 8 Slope down time 9 Gas post flow time 6 3 Overheating protection The welding power source has a thermal overload trip which operates if the temperature be...

Page 9: ... flow follows if it is in operation 7 1 2 4 stroke Gas pre flow Slope up Slope down Gas post flow Functions when using 4 stroke control of the welding torch In the 4 stroke control mode pressing the trigger switch starts gas pre flow 0 5 sec 1 At the end of the gas pre flow time the current rises to the pilot level a few ampere and the arc is struck Releasing the trigger switch 2 increases the cur...

Page 10: ...he workpiece the arc strikes and the current rises automatically to the set value 7 1 5 Gas post flow This controls the time during which shielding gas flows after the arc is extinguished 7 1 6 Slope down TIG welding uses slope down by which the current falls slowly over a controlled time to avoid craters and or cracks when a weld is finished Current A higher current produces a wider weld pool wit...

Page 11: ...long it will crackle and spit before finally going out com pletely If you are working on a welding bench check before attempting to strike the arc that residual waste metal pieces of electrode or other objects do not insulate the part to be welded Once the arc has been struck move the electrode from left to right The electrode must be at an angle of 60 to the metal in relation to the direction of ...

Page 12: ...formance S Check that the welding current supply and return cables are correctly connected S Check that the correct current value is set S Check that the correct electrodes are being used 9 1 Fault codes The Tradestig comes with built in fault monitoring If a fault occurs a code is shown in the display If any of these fault codes Exx reappears once the unit has been restarted the welding power sou...

Page 13: ... 13 bt29d2e GB ...

Page 14: ...Diagram Tradestig 150 1 Tradestig 200 1 14 bt29 diagram Tradestig 150 1 Tradestig 200 1 ...

Page 15: ...Tradestig 150 1 Tradestig 200 1 15 bt29 diagram ...

Page 16: ...0459 760 883 Tradestig 200 1 for 230 V mains voltage Spare parts are to be ordered through the nearest MUREX agency Kindly indicate type of unit serial number denominations and ordering numbers according to the spare parts list Maintenance and repair work should be performed by an experienced person and electrical work only by a trained electrician Use only recommended spare parts ...

Page 17: ...050526 17 bt26saa1 C component designation in the circuit diagram Item Qty Ordering no Denomination Notes C AA1 1 0459 654 001 Handle 2 Screw M8x50 AA3 1 0459 173 002 Cover AA4 4 Screw M5x12 AA5 1 Screw M5x16 Included in item AB51 see page 18 ...

Page 18: ... 306 883 Connector OKC 25 Included in item AB51 29XS1 29XS2 29XS3 AB12 3 Screw M5x12 Torx Included in item AB51 AB13 1 Cable shoe Included in item AD4 see page 22 AB14 1 0459 194 003 Busbar positive AB15 1 0459 194 002 Busbar negative AB16 1 0194 130 120 Nut Included in item AB51 AB17 1 0459 269 001 Gas connection Included in item AB51 AB18 1 Socket 2 pole Included in item AB52 29XS4 SPARE PARTS S...

Page 19: ...Tradestig 150 1 Tradestig 200 1 Edition 050526 19 bt26sab1 ...

Page 20: ...15AP2 AC9 1 1 0459 273 001 Earth bracket AC10 1 0194 158 001 Capacitor 1000 uF 400 V DC 15C1 1 0194 158 002 Capacitor 2000 uF 400 V DC 15C1 AC11 1 0467 801 002 Fan 24 V DC With cables and socket 15XS3 15EV1 AC11 1 0458 065 002 Fan 24 V DC With cables and socket 15XS3 15EV1 AC12 1 1 Circuit board See item AC51 15AP1 AC13 1 1 Semiconductor module See item AC51 AC14 1 1 0468 030 880 Shunt 15RS1 AC15 ...

Page 21: ...Tradestig 150 1 Tradestig 200 1 Edition 050526 21 bt27sac1 ...

Page 22: ... the circuit diagram Item Qty Ordering no Denomination Notes C AD1 1 0193 054 005 Solenoid valve 230 V AC 10YV1 AD2 1 0194 130 120 Nut AD3 1 0456 496 001 Hose D 9 5 mm L 0 57 metre reinforced PVC AD4 1 0487 028 880 Circuit board TIG 10AP1 AD5 1 0459 389 880 HF coil complete 10TV1 10XS1 ...

Page 23: ...e type holder 0349 501 078 Suitable for Tradestig 150 1 MMA welding and return cable kit screwe type holder 0349 501 079 Suitable for Tradestig 150 1 MMA welding and return cable kit screwe type holder 0700 006 881 Suitable for Tradestig 200 1 Shoulder strap 0459 368 880 Trolley for small gas bottle 0459 366 880 ...

Page 24: ...Murex Welding Products Ltd Hanover House Queensgate Britannia Road Waltham Cross Hertfordshire EN8 7TF England ...

Search results

Summary of Contents for Tradestig 150-1

Reviews:

Related manuals for Tradestig 150-1

Brands by name

Popular brands

Murex Tradestig 150-1, User Manual

Search results

Summary of Contents for Tradestig 150-1

Reviews:

Related manuals for Tradestig 150-1

Brands by name

Popular brands