Munch Machine CON-1204R Operator'S Manual Download Page 18

 

18 

3.

 

Holding the Shield above the conveyor, angle down the Nose Bar end so that it touches the conveyor 
before the rest of the Shied. Align both sides of the lower shield with the back of the Conveyor Head 
Plate, then guide the two Lower Shield edges over the outside of the Conveyor Frame. Notches should 
align with all Conveyor Mount Tabs and M8 Thumb Screw Studs.  
 

 

ATTENTION: Be sure the Lower Shield sits in the neck of the Mount Peg as well as the threaded 
portions of the M8 Thumb Screw Studs tight against the Conveyor Frame. The Thumb Screws 
will apply pressure and hold the Shield Assembly in place.  
 

4.

 

Ensure Shield is resting on the Mount Peg, then tighten the three Thumb Screws to secure the Shield in 
place.  

 

Wipers  

 
The Wipers direct product into 
the middle of the conveyor and 
ease the cleaning process, the 
Wipers are a wear-part, over time 
the wipers will need to be 
replaced to maintain proper 
function.  

 

Wiper Removal 

1.

 

With the Shield Assembly 
removed from the machine 
and sitting on a flat surface remove the Serrated Flange Nuts located on the outside of the Shield 
Assembly.  
 

 

ATTENTION: Ensure you pay attention to the Lower Shield and Wiper installation side and 
orientation. Parts are very similar from side to side, but different and will prevent proper 
assembly and installation if not reinstalled correctly.  
 

2.

 

The Lower Shield and Wipers will lift off of the M6 Studs.  
 

Wiper Installation 

1.

 

Install Wiper on to Upper Shield M6 Studs, the wiper holes will be closer to the top surface of the 
wiper, the textured surface will be oriented towards the conveyor belt (facing the installer, for 
installation).  

 

2.

 

Install Lower Shield onto Upper Shield M6 Studs sandwiching the wiper.  

 

3.

 

Adjust wiper to have a consistent reveal along the top edge. Install the Serrated Flange Nuts and 
torque to 2.95 ft-lb (4 Nm).  

 
 
 

Summary of Contents for CON-1204R

Page 1: ...nveyance Conveyor 7 Right Conveyance Models CON 1204R CON 1207L CON 1207R Operator s Manual Please read the operator s manual and all included warnings carefully and make sure you fully understand the...

Page 2: ...Installing the Motor 15 Testing Conveyor Operation 16 Conveyor Controls 17 Shielding 17 Shield Removal 17 Shield Installation 17 Wipers 18 Wiper Removal 18 Wiper Installation 18 Conveyor Belts 19 Con...

Page 3: ...energization or startup of the equipment is controlled by unplugging the equipment from the energy source the plug must be under the exclusive control of the employee performing the servicing or maint...

Page 4: ...ipment for the cannabis industry Our goals are to put the customer first when it comes to both sales and service We maintain a close relationship with farmers to be sure we are offering the best produ...

Page 5: ...13 Conveyor Frame 14 Conveyor Frame Channel 15 Head Plate a Pinion Side b Drive Side 16 Belt Tension Adjustment Screw 2 17 Belt Tension Set Screws 2 18 Conveyor Mount Assembly a Mounting Brackets 2 b...

Page 6: ...6 d M8 Coupling bolts 4 e Keyhole Plate f Motor Cog g Motor Drive Shaft 23 Motor Mount Plate 24 Drive a Drive Mount Bracket b Drive mount T Nut 60mm c Drive Mount Spacer 60mm d M8 Button Head Bolt 2...

Page 7: ...capable of pulling body parts hair clothing gloves etc into power driven parts Use extreme caution to prevent unintended items from entering any part of the conveyor All persons operating Conveyors ne...

Page 8: ...unting Bracket Assembly with one hand while installing the fasteners is crucial to prevent dropping the assembly and possibly causing injury 3 Insert two of the 3 8 Flathead Bolts through the chamfere...

Page 9: ...onveyor Mount Tabs two are on each Mounting Bracket Assembly Also locate the mounting hardware four 30 mm Spacers and eight M8 Button Head Bolts The 30mm M8 T Nuts are installed in the Conveyor Frame...

Page 10: ...ssemblies Drive Shaft orientation when installed Conveyor 4 right side of machine Conveyor 7 Left right side of machine Conveyor 7 Right left side of machine 6 Carefully remove the Conveyor from the c...

Page 11: ...lation of these fasteners happen in upcoming steps Installing the Shield Assembly Parts Needed Shield Assembly 1 Loosen but do not remove the three Thumb Screws female that are installed on the Convey...

Page 12: ...nveyor Frame The Thumb Screws will apply pressure and hold the Shield Assembly in place If the Lower Shield notches do not align with the Conveyor Mount Tabs preventing easy installation some adjustme...

Page 13: ...onveyor Mount Bracket M8 Button Head Bolts to 4 5ft lb 6Nm 11 Loosen the Pivot Thumb Screw do not remove and pull the assembly away from the machine and allow it to pivot down into the near vertical p...

Page 14: ...pre installed within the Conveyor Frame Channel in the center of this slot If the 60mm M8 Drive Mount T Nut has shifted position it may be necessary to lift the Shield Assembly to slide this T Nut int...

Page 15: ...Coupling Cog on the conveyor 3 Passing the cord below the conveyor bring the motor up to the Drive Shaft on the back side of the conveyor Installed on the motor assembly is a Keyhole Plate which will...

Page 16: ...tion See Above 6 Tighten the four M8 Coupling Bolts to 7 38 ft lb 10 Nm Testing Conveyor Operation WARNING Keep all shields guards and safety devices installed and in proper working order at all times...

Page 17: ...way from the machine Pull equally from the middle of the conveyor to prevent binding Retighten the Pivot Bracket Thumb Screws with the Conveyor in the horizontal position but pulled away from the mach...

Page 18: ...ocess the Wipers are a wear part over time the wipers will need to be replaced to maintain proper function Wiper Removal 1 With the Shield Assembly removed from the machine and sitting on a flat surfa...

Page 19: ...forming the servicing or maintenance 4 Remove the Shield Assembly and set aside 5 Locate the Pinion side of the Conveyor Frame located on the opposite end of the conveyor from the Motor 6 On the pinio...

Page 20: ...should seat within the highest and lowest edges of the Conveyor Frame sides 5 After smooth travel of the belt is verified lay both ends together on the flat Conveyor Frame This process is easiest in...

Page 21: ...step 5 and repeat the process until the Conveyor Belt has smooth straight travel 7 Reinstall the Shielding and test for proper operation of the Conveyor Direct Contact Surfaces The food grade stainles...

Page 22: ...r and Machine powered off remove the Shielding Cleaning can be done with the conveyor in the horizontal or tilted position Use 70 alcohol in a spray bottle to spray down belt Shield Wipers and Conveyo...

Page 23: ...d to keep a spare Spider on hand at all times CAUTION Do not run the machine without a complete Coupler assembly Wipers Wipers are a wear part over time the wipers will need to be replaced to maintain...

Page 24: ...s belts wipers bearings or coupler wear etc unauthorized modifications or alterations improper use improper maintenance accident misuse negligence damage or if the Product is used for a purpose for wh...

Page 25: ...g Length 60 Conveyor 4 Listing CE EMC UL CSA Manufactured in accordance with RoHS Noise Level 70dB at full operating speed Conveyance Direction Right Belt Material PVC FDA Approved Conveyance Length 4...

Page 26: ...nveyor Belt Width 8 Shield Width 13 2 Maximum conveyor Load 40 lbs Bearings Sealed for Life Working height from Ground 41 7 Bottom of conveyor to ground 36 1 Conveyor only Weight 40 1 lbs Total convey...

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