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DCA45SSIU3 50 HZ GENERATOR • OPERATION AND PARTS MANUAL — REV. #2 (12/19/08) — PAGE 21

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Summary of Contents for WHISPERWATT DCA-45SSIU3

Page 1: ...LL TIMES To find the latest revision of this publication visit our website at www mqpower com WHISPERWATT SERIES MODEL DCA45SSIU3 50HZ GENERATOR ISUZU BB 4JG1T DIESEL ENGINE PARTS LIST NO M1870300904 Revision 2 12 19 08 OPERATION AND PARTS MANUAL ...

Page 2: ...PAGE 2 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 PROPOSITION 65 WARNING Diesel engine exhaust and some of ...

Page 3: ...may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Multiquip To contact NHTSA you may either call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www nhtsa dot gov or write to Administrator NH...

Page 4: ...ing 27 Output Terminal Panel Connections 28 29 Inspection Setup 30 33 Generator Start Up Procedure 34 35 Generator Shut Down Procedures 36 Maintenance 37 39 Trailer Maintenance 40 43 Trailer Wiring Diagram 44 Generator Wiring Diagram 45 Engine Wiring Diagram 46 Troubleshooting Generator 47 Explanation of Code in Remarks Column 48 Suggested Spare Parts 49 Component Drawings Generator Assy 50 51 Con...

Page 5: ...ger for more information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclickon Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include completepartnumbers Order via Fax De...

Page 6: ... safety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation which if not avoided WILL result in DEATH or SERIOUS INJURY WARNING Indicates a hazardous situation which if not avoided COULD result in DEATH or SERIOUS INJURY CAUTION Indicates a hazardous situatio...

Page 7: ...Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency GENERATOR SAFETY DANGER The engine fuel exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled The engine of this equipment requires an adequate free flow of cooling air NEVER operate this equipmen...

Page 8: ... diesel engines which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less than 40 of the rated output it will not operate at its optimum temperature This will allow unburned fuel to accumulate in the exhaust system which can foul the fuel injectors engine valves and exhaust system including turbochargers and reduce the operatin...

Page 9: ...operating condition ALWAYS shutdown engine before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc Check the tire air pressure on both towing vehicle and trailer Trailer tires should be inflated ...

Page 10: ...pplicable laws and electrical codes Failure to do so could result in electrical shock or burn causing serious injury or even death Power Cord Cable Safety DANGER NEVER let power cords or cables lay in water NEVER stand in water while AC power from the generator is being transferred to a load NEVER use damaged or worn cables or cords when connecting equipment to generator Inspect for cuts in the in...

Page 11: ...he battery in a well ventilated environmenttoavoidtheriskofadangerousconcentration of combustible gasses If the battery liquid dilute sulfuric acid comes into contact with clothing or skin rinse skin or clothing immediately with plenty of water If the battery liquid dilute sulfuric acid comes into contact with eyes rinse eyes immediately with plenty of water and contact the nearest doctor or hospi...

Page 12: ... 200V Frequency 50 Hz Speed 1500 rpm Aux AC Power Single Phase 50 Hz Aux Voltage Output 4 8 Kw 2 4 kW x 2 Engine Specifications Table 2 Model ISUZU BB 4JG1T Type 4 cycle water cooled direct injection turbo charged No of Cylinders 4 cylinders Bore x Stroke 3 76 in x 4 21 in 95 4 mm x 107 mm Displacement 187 cu in 3 059 cc Starting Electric Coolant Capacity 3 60 gal 13 7 liters Lube Oil Capacity 2 6...

Page 13: ...PAGE 13 DIMENSIONS Dimensions Figure 1 Dimensions Table 3 Reference Letter Dimension in mm Reference Letter Dimension in mm A 30 31 in 770 mm F 74 80 in 1 900 mm B 25 00 in 635 mm G 49 21 in 1 250 mm C 29 05 in 738 mm H 35 43 in 900 mm D 24 21 in 615 mm E 29 05 in 945 mm ...

Page 14: ...PAGE 14 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 INSTALLATION Typical Generator Grounding Application Figure 2 ...

Page 15: ...bration of the generator when it is running The generator must set at least 6 inches above the floor or grade level in accordance to NFPA 110 Chapter 5 4 1 DO NOT remove the metal skids on the bottom of the generator They are to resist damage to the bottom of the generator and to maintain alignment CAUTION Pay close attention to ventilation when operating the generator inside tunnels and caves The...

Page 16: ...pplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configuration of the open delta to the series connection of B to C This has th...

Page 17: ...ponents Table 4 ITEM NO DESCRIPTION 1 Output Terminal Panel Assembly 2 Output Receptacles Assembly 3 Air Filter Assembly 4 Muffler Assembly 5 Fuel Tank Assembly 6 Engine Assembly 7 Battery Assembly 8 Generator Assembly 9 Engine Operating Panel Assembly 10 Generator Control Panel Assembly Major Components Figure 3 ...

Page 18: ...ected to any phase of the output terminals or to be switched off This switch does not effect the generator output in any fashion it is for current reading only Voltmeter Change Over Switch 7 This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of the output terminals or to be switched off Located behind the generator control panel is the Generator Control B...

Page 19: ...DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 PAGE 19 NOTES ...

Page 20: ...stop operation and start Insert key to start and stop engine Pre Heat Lamp 7 As the engine cranks this lamp will illuminate to indicate automatic preheating of the engine glow plugs When the lamp turns off this indicates that the preheat cycle is complte and the engine will start automatically Tachometer 8 Indicates engine speed in RPM s for 50 Hz operation This meter should indicate 1500 RPM s wh...

Page 21: ...DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 PAGE 21 NOTES ...

Page 22: ...generator Lift up on the cover to gain access to receptacles and terminal lugs NOTICE Terminal legs O and Ground are considered bonded grounds OUTPUTTERMINAL FAMILIARIZATION The Output Terminal Panel Figure 6 is provided with the following Three 100 200V output receptacles 50 amp Three Circuit Breakers 50 amps Two 100V GFCI receptacles 20 amp Two GFCI Circuit Breakers 20 amps Five Output Terminal ...

Page 23: ...function Both receptacles should be tested at least once a month G F C I Receptacle Figure 7 Twist Lock DualVoltage 100 200VAC Receptacles There are three 100 200V 50 amp auxiliary twist lock CS 6369 receptacles Figure 8 provided on the output terminal panel These receptacles can only be accessed when the voltage selector switch is placed in the single phase 240 120 position 100 200V Twist Lock Au...

Page 24: ...put terminals from overload a 3 pole 110A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine Connecting Loads Figure 10 Over Current Relay An over current relay Figure 11 is connected to the main circuit breaker In the event of an overload both the circuit breaker and the over current relay may trip If the circuit breaker can ...

Page 25: ...Load Table 5 Type of Load Power Factor Single phase induction motors 0 4 0 75 Electric heaters incandescent lamps 1 0 Fluorescent lamps mercury lamps 0 4 0 9 Electronic devices communication equipment 1 0 Common power tools 0 8 THREE PHASE LOAD When calculating the power requirements for 3 phase power use the following equation An inadequate size connecting cable which cannot carry the required lo...

Page 26: ...e 12 Voltage Selector Switch Locking Button The voltage selector switch has a locking button to protect the generator and load from being switched while the engine is running To lock the voltage selector switch press and hold the red button located at the bottom of the switch CAUTION NEVER change the position of the voltage selector switch while the engine is running ALWAYS place circuit breaker i...

Page 27: ...e 14 to activate the AC Voltmeter Gauge Figure 15 and read the available voltage between the two lugs For example to measure the voltage between theW and U terminal lugs set the ACVoltmeter Change Over Switch to W U and read the AC Voltmeter Gauge NOTICE For 3Ø 200V 1Ø 115V place the Voltage Selector Switch in the 3 Phase 340 139 position AC Voltmeter Figure 14 Change Over Switch AC Voltmeter Figu...

Page 28: ... Figure 18 3Ø 240 139V Position Connect the load wires to the UVWO terminals as 2 shown in Figure 19 UVWO Terminal Lugs Figure 19 3Ø 220 127V Connections Turn the voltage regulator knob Figure 20 clockwise 3 to increase voltage output turn counterclockwise to decrease voltage output Use voltage regulator adjustment knob whenever fine tuning of the output voltage is required Voltage Regulator Knob ...

Page 29: ...ge regulator adjustment knob whenever fine tuning of the output voltage is required 1Ø 200 100V UVWOTerminal Output Voltages Place the voltage selector switch in the 1Ø 240 120 1 position as shown in Figure 25 Voltage Selector Switch Figure 25 1Ø 240 120V Position Connect the load wires to the UVWO terminals as 2 shown in Figure 26 UVWO Terminal Lugs Figure 26 1Ø 200 100V Connections Turn the volt...

Page 30: ...with the specified amount of oil as outlined in the ISUZU Engine Owner s Manual Oil should be warm before draining Other types of motor oils may be substituted if they meet the following requirements API Service Classification CC SC API Service Classification CC SD API Service Classification CC SE API Service Classification CC SF Recommended Motor Oil Table 9 FUEL CHECK Refilling the Fuel System T...

Page 31: ...WAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank NOTICE ONLY use 2 diesel fuel when refueling Open cabinet doors on the right side of the generator 2 from generator control panel position Remove fuel cap and fill tank Figure 30 Fueling the Generator Figure 30 NEVER overfill fuel tank 3 It is important to r...

Page 32: ...cause severe burns Coolant Capacity Table 10 Engine and Radiator 2 88 gal 10 9 liters Reserve Tank 2 quarts 1 9 liters Anti Freeze Table 11 OperatingTemperatures Vol Anti Freeze Freezing Point C F 50 37 34 NOTICE When the antifreeze is mixed with water the antifreeze mixing ratio must be less than 50 CLEANINGTHE RADIATOR The engine may overheat if the radiator fins become overloaded with dust or d...

Page 33: ...nal FIRST and reconnect negative terminal LAST When connecting battery do the following NEVER 1 connect the battery cables to the battery terminals when the MPEC Control Switch is in either the MANUAL position ALWAYS make sure that the MPEC Control Switch is in the OFF RESET position when connecting the battery Place a small amount of battery terminal treatment 2 compound around both battery termi...

Page 34: ...l emissions ALWAYS have adequate ventilationwhen operating Direct exhaust away from nearby personnel WARNING NEVERmanuallystarttheenginewiththemain GFCIor auxiliary circuit breakers in the ON closed position INCORRECT CORRECT STARTING Place the 1 voltage selector switch in the desired voltage position Figure 37 Voltage Selector Switch Figure 37 Preheat the engine glow plugs by turning the ignition...

Page 35: ...l pressure of the engine Under normal operating conditions the oil pressure is approximately 42 to 71 psi 290 490 kPa Oil Pressure Gauge Figure 44 The 9 coolant temperature gauge Figure 45 will indicate the coolant temperature Under normal operating conditions the coolant temperature should be between 167 203 F 75 95 C Green Zone Coolant Temperature Gauge Figure 45 The 10 tachometer gauge Figure 4...

Page 36: ...peed for 3 5 2 minutes with no load applied Place the ignition switch Figure 50 in the 3 STOP position remove the key and store in a safe place Ignition Switch Normal Figure 50 Remove all loads from the generator 4 Inspect entire generator for any damage or loosening 5 of components that may have occurred during operation WARNING NEVER stop the engine suddenly except in an emergency EMERGENCY SHUT...

Page 37: ... Check all Hoses and Clamps 4 X Clean Inside of Fuel Tank X Generator Measure Insulation Resistance Over 3M ohms X Check Rotor Rear Support Bearing X MAINTENANCE GENERAL INSPECTION Prior to each use the generator should be cleaned and inspected for deficiencies Check for loose missing or damaged nuts bolts or other fasteners Also check for fuel oil and coolant leaks Use Table 12 as a general maint...

Page 38: ...posits or debris that have accumulated inside the fuel tank Fuel Tank Cleaning Figure 53 FUELTANK INSPECTION In addition to cleaning the fuel tank the following components should be inspected for wear Rubber Suspension look for signs of wear or deformity due to contact with oil Replace the rubber suspension if necessary Fuel Hoses inspect nylon and rubber hoses for signs of wear deterioration and ...

Page 39: ...nufacturer Close radiator cap tightly Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiator core with any objects such as a screwdriver WARNING Allow engine to cool when flushing out radiator Flushing the radiator while hot could cause serious burns from water or steam RADIATOR CLEANING The radiator Figure 54 should be sprayed...

Page 40: ...ort device with maximum pound requirement from the tongue of the trailer Coupler 7 Type of hitch used on the trailer for towing Tire Size 8 Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim Tire Ply 9 The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc Wheel Hub 10 The wh...

Page 41: ... surge brakes Figure 55 should not require any special attention with the exception of routine maintenance such as shoe and lining replacement Brake lines should be periodically checked for cracks kinks or blockage Hydraulic Brake Components Figure 55 Actuator Hydraulic surge braking requires the installation of an actuator at the tongue of the trailer Remember the surge or push of the trailer tow...

Page 42: ...ith great force and cause serious eye or bodily injury Tire WearTroubleshooting Table 14 Wear Pattern Cause Solution Center Wear Over inflation Adjust pressure to particular load per tire manufacturer Edge Wear Under inflation Adjust pressure to particular load per tire manufacturer Side Wear Loss of camber or overloading Make sure load does not exceed axle rating Align wheels Toe Wear Incorrect t...

Page 43: ...and 1 Torque all lug nuts in sequence see Figure 57 2 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 16 After first road use retorque all lug nuts in sequence 3 Check all wheel lug nuts periodically TireTorque Requirements Table 16 Wheel Size First Pass FT LBS Second Pass FT LBS Third Pass FT LBS 12 20 25 35 40 50 65 13 20 25 35 40 5...

Page 44: ...PAGE 44 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 TRAILER WIRING DIAGRAM Trailer Towing Vehicle Wiring Diagram Figure 58 ...

Page 45: ...DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 PAGE 45 GENERATOR WIRING DIAGRAM Generator Wiring Diagram Figure 59 ...

Page 46: ...PAGE 46 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 ENGINE WIRING DIAGRAM Engine Wiring Diagram Figure 60 ...

Page 47: ...eter Is wiring connection loose Check wiring and repair Is AVR defective Replace if necessary Defective Rotating Rectifier Check and replace Defective Exciter Field Check for approximately 17 3 ohms across J K on CN1 Low Voltage Output Is engine speed correct Turn engine throttle lever to High Is wiring connections loose Check wiring and repair Defective AVR Replace if necessary High Voltage Outpu...

Page 48: ...part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R AsRequired isgenerallyusedforhosesorotherparts that are sold in bulk and cut to length A blank entry generally indicates...

Page 49: ...43672922 FILTER OIL 5 8943692993 FILTER FUEL CARTRIDGE 3 0602046366 ELEMENT AIR 1 8941618410 BELT FAN 1 0605505070 CAP FUEL TANK 1 0602122272 UNIT OIL PRESSURE 1 0602123261 UNIT WATER TEMPERATURE 1 1518183040 SENDER WATER SWITCH ENGINE SIDE 1 1718939010 SENDER OIL SWITCH ENGINE SIDE NOTICE Part number on this Suggested Spare Parts list may supersede replace the P N shown in the text pages of this ...

Page 50: ...PAGE 50 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 GENERATOR ASSY ...

Page 51: ...1 16 0601000209 BALANCING WEIGHT KIT 1 1 17 0071906310 BEARING 1 6310DDU C3 2 M1164400003 COUPLING RING 1 3 0012808030 HEX HEAD BOLT 6 4 B3130100103 STATOR ASSY 1 B3135100104 4 1 0845041904 GROMMET 2 5 M1164600003 COUPLING ADAPTER 1 6 0012810030 HEX HEAD BOLT 8 7 8041315202 END BRACKET 1 8 8041350013 FIELD ASSY EXCITER 1 9 0010308065 HEX HEAD BOLT 4 10 0042608000 WASHER LOCK 4 11 0041208000 PLAIN ...

Page 52: ...PAGE 52 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 CONTROL BOX ASSY ...

Page 53: ...0000160 EDGING 2 19 0027103010 MACHINE SCREW 4 20 0016906016 HEX HEAD BOLT 4 21 M1213600014 SWITCH COVER 1 22 0016906016 HEX HEAD BOLT 4 23 0016906016 HEX HEAD BOLT 8 23A 0040506000 TOOTHED WASHER 1 24 M1223000503 CONTROL PANEL 1 25 0601807641 FREQUENCY METER 1 FCF 6 45 65Hz 240V 26 0601808986 AC AMMETER 1 ACF 6 0 75A 150A 5A 27 0601801040 CHANGE OVER SWITCH AMMETER 1 SL 2 AS 28 0601806859 AC VOLT...

Page 54: ...PAGE 54 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 ENGINE AND RADIATOR ASSY ...

Page 55: ...15147 HOSE BAND 4 11 M1310300903 FAN SHROUD 1 12 0016908020 HEX HEAD BOLT 4 13 M1310300504 FAN GUARD 1 14 M1310300604 FAN GUARD 1 15 0016908020 HEX HEAD BOLT 6 16 0602046585 AIR CLEANER 1 FPG07 0019 16A 0602046366 ELEMENT AIR CLEANER 1 P827653 17 0602040651 INDICATOR AIR CLEANER 1 RBX00 2352 18 0602040557 BRACKET AIR CLEANER 1 P77 7731 19 0016908030 HEX HEAD BOLT 2 20 M1373100703 HOSE AIR CLEANER ...

Page 56: ...PAGE 56 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 ENGINE AND RADIATOR ASSY CONTINUED ...

Page 57: ...00 HOSE 1 46 0605515106 HOSE BAND 2 47 0602220910 CLAMP 2 48 0016908020 HEX HEAD BOLT 2 49 0199800700 DRAIN HOSE 1 50 0269200900 BLOWBY HOSE 1 51 0605515198 HOSE BAND 1 52 0602220911 CLAMP 1 53 0016908020 HEX HEAD BOLT 1 54 0602120465 PICK UP TACHOMETER 1 55 1718939010 SENDER OIL SWITCH 1 REPLACES P N 0602122281 56 M9200100004 ADAPTER 1 57 0602123260 UNIT WATER TEMPERATURE 1 02094 00 58 9095720140...

Page 58: ... 2 12 19 08 OUTPUT TERMINAL ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED ...

Page 59: ...027103010 MACHINE SCREW 4 12A 0030003000 HEX NUT 4 13 0016906020 HEX HEAD BOLT 2 14 0016906016 HEX HEAD BOLT 4 15 M1236400004 CABLE OUTLET COVER 1 16 M1236300004 SUPPORTER CABLE OUTLET COVER 1 17 0016906020 HEX HEAD BOLT 6 18 0601870440 CIRCUIT BREAKER 2 QCF 1020 1P 20A 19 0601870441 CIRCUIT BREAKER 3 QCF 2050 2P 50A 20 M1260700504 BREAKER FITTING COVER 1 20 1 0222100100 CUSHION RUBBER 2 21 001690...

Page 60: ...PAGE 60 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 ENGINE OPERATING PANEL ASSY ...

Page 61: ...NCLUDES ITEM W 2A 0601810245 BULB 1 3 0602120095 TACHOMETER 1 4 0602122093 OIL PRESSURE GAUGE 1 5 0602123090 WATER TEMPERATURE GAUGE 1 6 0602121080 CHARGING AMMETER 1 7 0602125090 FUEL GAUGE 1 8 0602103092 ALARM LAMP 3 INCLUDES ITEM W 8A 0601810245 BULB 3 9 9826800370 PANEL LIGHT 1 REPLACES P N 0601810141 10 0601831330 SWITCH PANEL LIGHT 1 11 M1357201302 WIRE HARNESS ENGINE 1 12 0602122272 UNIT OI...

Page 62: ...PAGE 62 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 BATTERY ASSY ...

Page 63: ...O PART NAME QTY REMARKS 1 0602220187 BATTERY 1 627MFD 2 M9310500014 BATTERY SHEET 1 3 M9103000304 BATTERY BAND 1 4 0602220920 BATTERY BOLT SET 2 BHL 10J 5 0040006000 SPRING WASHER 2 6 M1347200004 BATTERY CABLE 1 7 M1347200104 BATTERY CABLE 1 8 0016910020 HEX HEAD BOLT 2 9 0040510000 TOOTHED WASHER 2 ...

Page 64: ...PAGE 64 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 MUFFLER ASSY ...

Page 65: ...0100902 MUFFLER 1 1 M1330100703 MUFFLER 1 2 0016910025 HEX HEAD BOLT 4 3 M1333001903 EXHAUST PIPE 1 4 8943690210 GASKET 1 REPLACES P N 0602320101 5 M1333200114 GASKET 1 6 0039308000 HEX NUT 6 7 0016908035 HEX HEAD BOLT 4 8 M1330400304 COVER 1 9 M1333300004 BRACKET 1 10 0016906016 HEX HEAD BOLT 4 11 0602326090 U BOLT SET 1 89542K ...

Page 66: ...PAGE 66 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 FUEL TANK ASSY ...

Page 67: ...BER SHEET 2 8 M9200000003 DRAIN JOINT 1 9 M9200200004 DRAIN BOLT 1 10 0150000018 O RING 1 11 0016906020 HEX HEAD BOLT 2 12 M1363400104 DRAIN HOSE 1 13 0605515198 HOSE BAND 2 14 8943672922 FUEL FILTER 1 REPLACES P N 0602042202 14A 8943692993 CARTRIDGE FUEL FILTER 1 REPLACES P N 0602042700 15 0016908020 HEX HEAD BOLT 2 16 0602220911 CLAMP 2 17 0016908020 HEX HEAD BOLT 2 18 0191201150 SUCTION HOSE 1 ...

Page 68: ...REV 2 12 19 08 ENCLOSURE ASSY ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED ...

Page 69: ...NG WASHER 8 12B 0041214000 PLAIN WASHER 8 13 0010114030 HEX HEAD BOLT 8 13A 0040014000 SPRING WASHER 8 13B 0041214000 PLAIN WASHER 8 14 M1443001302 REAR FRAME 1 14A M1493300504 ACOUSTIC SHEET 1 15 0016908020 HEX HEAD BOLT 4 16 M1443300613 REAR COVER 1 17 M1443301603 DUCT REAR COVER 1 17A M1493303004 ACOUSTIC SHEET 1 18 0207006000 HEX NUT 12 19 0016908020 HEX HEAD BOLT 9 20 M1443200803 REAR DOOR 1 ...

Page 70: ... 12 19 08 ENCLOSURE ASSY CONTINUED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED THE SERIAL NUMBER MAY BE REQUIRED ...

Page 71: ...DOOR 1 38A M1493400404 ACOUSTIC SHEET 1 39 M1453003603 SIDE DOOR 1 39A M1493406504 ACOUSTIC SHEET 1 40 M1453301104 DUCT 2 40A M1493405504 ACOUSTIC SHEET 2 41 M1453301304 DUCT 1 41A M1493407904 ACOUSTIC SHEET 1 42 0207006000 HEX NUT 15 43 M9113000002 DOOR HANDLE ASSY 3 44 0021806016 MACHINE SCREW 12 44A 0030006000 HEX NUT 12 45 M9110100204 HINGE 4 46 M9110100304 HINGE 4 47 M9116100004 WASHER 8 48 0...

Page 72: ...PAGE 72 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 RUBBER SEALS ASSY ...

Page 73: ...L RUBBER 1 5 M1490300104 SEAL RUBBER 1 6 0228900515 SEAL RUBBER 1 7 0228900425 SEAL RUBBER 1 8 0228900910 SEAL RUBBER 3 9 0229200900 SEAL RUBBER 2 10 0229200740 SEAL RUBBER 1 11 0228800770 SEAL RUBBER 2 12 0228800470 SEAL RUBBER 1 13 0228800510 SEAL RUBBER 1 14 0228100545 SEAL RUBBER 1 15 0228100370 SEAL RUBBER 1 16 0228100165 SEAL RUBBER 1 17 0228100340 SEAL RUBBER 1 18 0228100170 SEAL RUBBER 1 1...

Page 74: ...PAGE 74 DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 NAMEPLATE AND DECALS ASSY ...

Page 75: ...503000004 DECAL WARNING 2 M90300000 15 M9503000103 DECAL WATER OIL CHECK 1 M90300010 16 M9503100004 DECAL WARNING 1 M90310000 17 M9503200004 DECAL WARNING 1 M90320000 18 M9510100004 DECAL CAUTION 1 M91010000 19 M9510200002 DECAL MQ 1 M91020000 20 M9520000004 DECAL GROUND 1 M92000000 21 M9520000104 DECAL AMMETER CHANGE OVER SW 1 M92000010 22 M9520000204 DECAL VOLTMETER CHANGE OVER SW 1 M92000020 23...

Page 76: ... andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at time of the original purchase lessa15 res...

Page 77: ...DCA45SSIU3 50 HZ GENERATOR OPERATION AND PARTS MANUAL REV 2 12 19 08 PAGE 77 NOTES ...

Page 78: ... this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligat...

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