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PAGE 74 —STOW CMS-44S  CONCRETE MIXER— OPERATION & PARTS MANUAL — REV. #6 (04/02/07)

PISTON ASSY.

HONDA GX120K1QX2  ENGINE —  PISTON ASSY.

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Summary of Contents for STOW CMS-44S

Page 1: ...OPERATION AND PARTS MANUAL CMS 44S CONCRETE MIXER Revision 6 04 02 07 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 2: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 3: ...G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 4: ...15 Towing Guidelines 16 Safety Chain Connection 17 Electric Motor 18 19 Pre Inspection Gasoline Engine 20 Initial Start up Gasoline Engine 21 Initial Start up Electric Motor 22 Operation 23 Maintenan...

Page 5: ...NOTE PAGE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 6: ...d e d a e l n U A N y t i c a p a C l i O e b u L r e t i l 6 0 t q 3 6 0 A N l o r t n o C d e e p S d o h t e M e p y T t h g i e w y l F l a g u f i r t n e C A N d o h t e M g n i t r a t S t r a...

Page 7: ...OPERATION PARTS MANUAL REV 6 04 02 07 PAGE 7 STOW CMS 44S CONCRETE MIXER DIMENSIONS MIXER SeeTable 2 for mixer dimensions Figure 1 Mixer Dimensions G o t o D i s c o u n t E q u i p m e n t c o m t o...

Page 8: ...ensure that the operating individual has read and understands all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazar...

Page 9: ...age to the mixer or engine and may cause injury to people and property Remember the mixer s engine gasoline models only gives off DEADLY gases HighTemperatures Allow the engine to cool before adding f...

Page 10: ...stand and follow procedures in Operator s Manual before attempting to operate equipment ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using ro...

Page 11: ...safety decals Figure 1A These decals are provided for operator safety and maintenance information The illustration below and on the next page shows these decals as they appear on the machine Should a...

Page 12: ...refully laid out avoid ing wet areas sharp edges and locations where vehicles might run over it Avoid allowing the extension cable to be trapped underneath the mixer Unroll the extension cable fully o...

Page 13: ...ars please reference the frame assembly drawing and parts list in this manual to determine which tow bar meets your requirements 8 Rigid Suspension This mixer uses a rigid type suspension Check the mo...

Page 14: ...ing method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 FuelValve Lever OPEN to let fuel flow CLOSE to stop the flow of fuel 6 Choke Lever Used in the starting of a...

Page 15: ...44S CONCRETE MIXER HANDWHEEL ASSEMBLY Assembly The STOW CMS 44S concrete mixer is shipped with the handwheel detached Attach the handwheel to the mixer as shown in Figure 4 Figure 4 Handwheel Assembl...

Page 16: ...ired place the drum in the up position mouth facing upwards ALWAYS make sure that the fuel valve lever is in the OFF position gasoline models only CAUTION CAUTION CAUTION CAUTION CAUTION If the mixer...

Page 17: ...ame with 1 2 inch nylock nut Tighten to 40 ft lbs 2 Route the safety chain through the holes just above the tow bar located on each side of the mixer stand Loop the chain together and place under the...

Page 18: ...the factoryfor115VACgroundedoperation Makecertainthatthecorrect sizegrounded 3 wires extensioncordisused SeeTable5 Motors can burn out when the line voltage falls 10 below the voltage rating of the m...

Page 19: ...ERATION PARTS MANUAL REV 6 04 02 07 PAGE 19 Figure 6 Single Phase Electric Motor with 12 inch Pigtail Cable STOW CMS 44S CONCRETE MIXER ELECTRIC MOTOR G o t o D i s c o u n t E q u i p m e n t c o m t...

Page 20: ...ades are worn replace the entire tub assembly Remember the blades are welded to tub If using a plastic tub replace the blades using the part numbers referenced in the parts section of this manual Star...

Page 21: ...ve the choke lever Figure 10 to the CLOSED position Figure 11 Choke Lever 3 Move the throttle lever Figure 11 away from the slow position about 1 3 of the way toward the fast position Figure 11 Thrott...

Page 22: ...ndicate thecorrectpowerrequirementsforthemotor Remember the use of an incorrect input voltage will severely damage the electric motor To preventpersonnelfromtrippingover the extension cord position th...

Page 23: ...latch to lock the tub in position STOW CMS 44S CONCRETE MIXER OPERATION Stopping the Mixer Gasoline 1 Push the main start stopswitch Figure 21 inward to stop the engine Stopping the Mixer Electric 1 P...

Page 24: ...S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D...

Page 25: ...olt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 6 For engine oil capacity see Table 2 engine specification...

Page 26: ...rings 2 Fill the wheel hub Figure 28 with grease to the inside diameteroftheouterracesandalsofillthehubgreasecap Reassemble the hub and mount the wheel Then tighten the adjusting nut at the same time...

Page 27: ...t important factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire lif...

Page 28: ...dically NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 30 Wheel Lug NutsTightening Sequence NOTE Mixer Storage For storage of the mixer for over 30 days the following is recommended z...

Page 29: ...STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 PAGE 29 NOTE PAGE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 30: ...a u q e d a n i e s u n i l e u F t s u d l e u f h s e r f h t i w e c a l p e r d n a m e t y s l e u f h s u l F d e g g o l c r e n a e l C r i A r e n a e l c r i a e c a l p e r r o n a e l C g...

Page 31: ...s s e c e n r a e g n o i n i p e v i t c e f e D s a e c a l p e R n r o w t o n e r a s g n i r a e b d n a r a e g n o i n i p e h t t a h t k c e h C y r a s s e c e n t l e b V n r o W t l e b V...

Page 32: ...sponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same asse...

Page 33: ...3017 SPINDLE BEARING CUP 2 EM903054 SPINDLE BEARING CONES 1 EM505472 SPACER DRUM 2 041006204 BEARING JACKSHAFT 2 EM914288 SEAL AXLE 2 EM903012 BEARING CUP 2 EM903113 BEARING CONE 2 3469 DUST CAP AXLE...

Page 34: ...CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S CONCRETE MIXER NAME PLATE AND DECALS NAME PLATE AND DECALS G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u...

Page 35: ...RKS 1 510164 STOW LOGO 3 2 CIPDCL160 DECAL CRUSHWARNING 2 3 504713 DECAL SAFETY INSTRUCTIONS 1 4 EM948630 DECAL EMERGENCY STOP 1 5 DCL151 DECAL TOWING INSTRUCTIONS 1 6 35137 DECAL READ 1 7 13118 DECAL...

Page 36: ...AGE 36 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S STEEL BARREL ASSY STEEL BARREL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 37: ...RING RETENTION 2 11 502019 DRIVE PINION SHAFT 1 12 493296 PINION SHAFT BEARING 2 13 EM963692 BOLT 1 2 NC X 1 1 2 G5 2 14 492584 LOCKNUT HEX 1 2 NC 2 15 514672Y HOUSING JACKSHAFT 1 16 491008 CAP GREAS...

Page 38: ...PAGE 38 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S MAIN FRAME ASSY MAIN FRAME ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 39: ...T 3 16 NS X 5 8 4 11 3103160 WASHER LOCK 3 16 4 12 495595 WASHER FLAT 3 16 4 13 514643Y FRAME 1 14 10176 LOCK NUT 1 2 NC 1 REPLACES 492586 15 EM124 BOLT 1 2 13 X 4 G5 1 16 500596 HANDWHEEL SHAFT 1 17...

Page 40: ...PAGE 40 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S AXLE ASSY AXLE ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 41: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

Page 42: ...CONE 4 5 EM903012 BEARING CUP 4 6 EM941306 HUB ASSY 4 BOLT 1 1 16 SPINDLE 2 INCLUDES ITEMS W 7 EM511159 WASHER FLAT 087 THICKNESS 2 8 EM501299 WASHER FLAT 135 THICKNESS AR 9 491688 COTTER PIN 1 8 X 1...

Page 43: ...PAGE 42 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S CABINET ASSY CABINET ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 44: ...W 3 492375 BOLT 3 8 NC X 1 G5 6 4 EM923023 WASHER FLAT 5 16 8 5 13287 LOCK NUT 8 32 6 REPLACEMENT PART ONLY 6 2203 WASHER FLAT 10 6 REPLACEMENT PART ONLY 7 1307 RHMS 8 32 X 1 2 6 REPLACEMENT PART ONLY...

Page 45: ...MS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S GAS ENGINE MOUNTING PLATE ASSY GAS ENGINE MOUNTING PLATE ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o...

Page 46: ...48 1 USED UP TO JUNE 2005 7 EM507846 V BELT A 50 1 USED STARTING JULY 2005 8 492467 ALLEN SCREW 5 16 NC X 3 8 1 9 492065 DRIVE PULLEY 4 0 HP 1 10 EM923343 WASHER LOCK 5 16 4 11 EM923023 WASHER FLAT 5...

Page 47: ...4S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 STOW CMS 44S ELECTRIC MOTOR MOUNTING PLATE ASSY ELECTRIC MOTOR MOUNTING PLATE ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r...

Page 48: ...6 501019 SQUARE KEY 3 16 X 45 MM 1 7 507725 V BELT A 48 1 USED UP TO JUNE 2005 7 EM507846 V BELT A 50 1 USED STARTING JULY 2005 8 492467 ALLEN SCREW 5 16 NC X 1 2 1 9 492065 DRIVE PULLEY 1 10 EM92334...

Page 49: ...8 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 AIR CLEANER ASSY HONDA GX120K1QX2 ENGINE AIR CLEANER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a...

Page 50: ...1 INCLUDES ITEMS W 3 17218ZE0505 FILTER OUTER 1 4 17230ZE0820 COVER AIR CLEANER DUAL 1 5 17232891000 GROMMET AIR CLEANER 1 7 17238ZE0010 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 174...

Page 51: ...E 50 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CAMSHAFT ASSY HONDA GX120K1QX2 ENGINE CAMSHAFT ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 52: ...4441ZE1010 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF0010 VALVE IN 1 8 14721ZF0000 VALVE EX 1 9 14751ZF1000 SPRING VALVE 2 10 14771ZE1000 RETAINER I...

Page 53: ...52 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CARBURETOR ASSY HONDA GX120K1QX2 ENGINE CARBURETOR ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r...

Page 54: ...ZZLE MAIN 1 12 160756HBB00 GASKET FUEL STRAINER CUP 1 13 16211ZE0000 INSULATOR CARBURETOR 1 14 16212ZH7800 GASKET INSULATOR 1 15 16220ZE1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET CARBURETOR 1 17 1...

Page 55: ...GE 54 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CONTROL ASSY HONDA GX120K1QX2 ENGINE CONTROL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 56: ...ROL 1 9 16574ZE1000 SPRING LEVER 1 10 16575ZH8000 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 12 16578ZE1000 SPACER CONTROL LEVER 1 14 16580ZH7810 BASE CONTROL 1 15 16584883300 SPRING CONTROL A...

Page 57: ...OW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CRANKCASE COVER ASSY HONDA GX120K1QX2 ENGINE CRANKCASE COVER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r...

Page 58: ...INCLUDES ITEMS W 2 11381ZH7800 GASKET CASE COVER 1 3 15600ZE1003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 4 15600ZG4003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 7 15625ZE1003 GASKET OIL FILLER CA...

Page 59: ...58 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CRANKSHAFT ASSY HONDA GX120K1QX2 ENGINE CRANKSHAFT ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r...

Page 60: ...6 04 02 07 PAGE 59 HONDA GX120K1QX2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE0601 CRANKSHAFT H TYPE 1 2 90745ZE1600 KEY 4 78 X4 78X38 1 G o t o D i s c o u n t...

Page 61: ...OW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CYLINDER BARREL ASSY HONDA GX120K1QX2 ENGINE CYLINDER BARREL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r...

Page 62: ...ERNORWEIGHT 1 7 16513ZE1000 PIN GOVERNORWEIGHT 2 8 16531ZE1000 SLIDER GOVERNOR 1 9 16541ZE1000 SHAFT GOVERNOR ARM 1 10 90131ZE1000 BOLT DRAIN PLUG 2 11 90451ZE1000 WASHER THRUST 6mm 1 12 90601ZE1000 W...

Page 63: ...STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 CYLINDER HEAD ASSY HONDA GX120K1QX2 ENGINE CYLINDER HEAD ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p...

Page 64: ...OPTIONAL 1 INCLUDES ITEMS W 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZH7800 GASKET CYLINDER HEAD 1 6 12310ZE1020 COVER HEAD 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZH8000 TUBE BREATHER 1 9...

Page 65: ...64 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 FAN COVER ASSY HONDA GX120K1QX2 ENGINE FAN COVER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r...

Page 66: ...LACK 1 3 19611ZH7810 PLATE SIDE OIL ALERT 1 4 90601ZH7013 CLIP HARNESS 1 5 19630ZH7000 SHROUD 1 6 32197ZH8003 SUB HARNESS 1 7 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 8 36101ZE1010 WIRE STOP SWITCH 3...

Page 67: ...E 66 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 FLYWHEEL ASSY HONDA GX120K1QX2 ENGINE FLYWHEEL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 68: ...PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25X18 1 2 19511ZE0000 FAN COOLING 1 4 28451ZH8003 PULLEY STARTER 1 5 31100ZE0010 FLYWHEEL 1 7 90201878003 NUT SPECIAL 14MM 1 HONDA GX120K1QX2 E...

Page 69: ...E 68 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 FUEL TANK ASSY HONDA GX120K1QX2 ENGINE FUELTANK ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r...

Page 70: ...ANK FUEL NH1 BLACK 1 5 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 11 91353671003 O RING 13 5X1 5 ARAI 1 12 9405006000 NUT FLANGE 6MM 2 13 950014500360M BULK...

Page 71: ...STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 IGNITION COIL ASSY HONDA GX120K1QX2 ENGINE IGNITION COIL ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p...

Page 72: ...0K1QX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1043 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 8 957010602500 BOLT FLANGE 6X2...

Page 73: ...GE 72 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 MUFFLER ASSY HONDA GX120K1QX2 ENGINE MUFFLER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t...

Page 74: ...INE MUFFLER ASSY MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 18310ZF1000 MUFFLER 1 3 18320ZF1H01 PROTECTOR MUFFLER 1 7 18381ZH8800 GASKET MUFFLER 1 10 90050ZE1000 SCREW TAPPING 5X8 4 13 020108060...

Page 75: ...AGE 74 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 PISTON ASSY HONDA GX120K1QX2 ENGINE PISTON ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 76: ...OPTIONAL 1 1 13013ZK7V01 RING SET PISTON OS 0 75 OPTIONAL 1 2 13101ZH7000 PISTON STANDARD 1 2 13102ZH7000 PISTON OS 0 25 1 2 13103ZH7000 PISTON OS 0 50 1 2 13104ZH7000 PISTON 0 75 1 3 13111ZE0000 PIN...

Page 77: ...TOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 RECOIL STARTER ASSY HONDA GX120K1QX2 ENGINE RECOIL STARTER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p...

Page 78: ...ZB CASE RECOIL STARTER NH1 BLACK 1 3 28420ZH8013 REEL RECOIL STARTER 1 4 28422ZH8013 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTION 1 7 28442ZH8003 SPRING RECOIL STARTER...

Page 79: ...STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 NO ARTWORK AVALIBLE HONDA GX120K1QX2 ENGINE GASKET KIT ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a...

Page 80: ...INCLUDES ITEMS W 3 11381ZH7800 GASKET CASE COVER 1 4 12251ZH7800 GASKET CYLINDER HEAD 1 5 12391ZE1000 GASKET CYLINDER HEAD COVER 1 6 16212ZH7800 GASKET INSULATOR 1 7 16221ZH8801 GASKET CARBURETOR 1 8...

Page 81: ...AGE 80 STOW CMS 44S CONCRETE MIXER OPERATION PARTS MANUAL REV 6 04 02 07 HONDA GX120K1QX2 ENGINE LABELS ASSY LABELS ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s...

Page 82: ...120K1QX2 ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZH7020 RING SET PISTON STANDARD 1 3 87522zH9000 LABEL CAUTION 1 4 87528ZE1810 MARK CHOKE 1 6 87532ZH8810 MARK OIL ALERT...

Page 83: ...e needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco...

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