MULTIQUIP SideWinder HS81 Operations & Parts Manual Download

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Revision #4 (09/12/05)

SideWinder

MODEL HS81

CUT-OFF SAW

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

OPERATION & PARTS MANUAL

Summary of Contents for SideWinder HS81

Page 1: ...4 09 12 05 SideWinder MODEL HS81 CUT OFF SAW THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com OPERATION PARTS...

Page 2: ......

Page 3: ...NOTE PAGE...

Page 4: ...nation of Codes in Remarks Column 30 Suggested Spare Parts 31 Muffler Assembly 32 33 Recoil Start Assembly 34 35 Crankcase Clutch Side Assembly 36 37 Crankcase Flywheel Assembly 38 39 V belt Cover Clu...

Page 5: ...700 Ext 279 Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 310 537 3700 Note Unlessotherwiseindicatedbycustomer all orders are treated as Standard Orders and will ship within 24 hours We...

Page 6: ...ee flow air Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine...

Page 7: ...r approved eye and hearing protection Sight and Hearing hazard Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your concrete saw other...

Page 8: ...cult read ALWAYS check the saw for loosened hardware such as nuts and bolts before starting ALWAYS use extreme caution when working with flammable liquids Whenrefueling STOPtheengineand allow it to co...

Page 9: ...uipment should be stored in a clean dry location out of the reach of children General Safety ALWAYS read understand and follow procedures in Operator s Manualbeforeattemptingtooperate this equipment A...

Page 10: ...use These blades require several minutes to cool after each cut NEVER use damaged or worn blade flanges Discard any damage or worn saw parts NEVER allow blade exposure from the guard to be more than...

Page 11: ...location of the nearest fire extinguisher ALWAYS know the location of the nearest first aid kit In emergencies always know the location of the nearest phone or keep a phone on the job site Also know t...

Page 12: ...l i O l e u F 2 2 e r u g i F e e S d o h t e M g n i t r a t S t r a t S l i o c e R n o i t i n g I e p y T c i n o r t c e l E d e l l o r t n o C d e e p S p a G m m 5 2 n i 5 1 0 s g u l P k r a...

Page 13: ...W DECAL PLACEMENT Machine Operation And Safety Decals The HS81 CUT OFF SAW is equipped with a number of operationandsafetydecals Shouldanyof thesedecalsbecome unreadable replacements can be obtained f...

Page 14: ...operation Figures 2 and 3 shows the location of the basic controls or components for the Multiquip Model HS81 Cut off Saw Listed below is a brief explanation of each control or component 1 AirFilter P...

Page 15: ...de rotation Release the trigger lever to stop the saw blade rotation This lever is to be used in conjunction with either the throttle lock or variable throttle levers 18 Fuel Filler Cap Remove this ca...

Page 16: ...ollowing items from the Cutting Arm Assembly Figure 6 Main Saw Body Locate the Main Saw Body and remove it from the box Remove the following items from the Main Saw Body Figure 7 Cutting Arm Collapsed...

Page 17: ...g past the nut L and minimal gapping between the cutting arm and the crankcase Re installthecaphead hexscrewandwasherM andsecurely tighten Figure 10 V BeltTensioning Figure 11 Re Installing Cover Guar...

Page 18: ...ed dual arbor innerflangeZaccommodates either a20mmor1 incharborholeforoperatorsafetyandconvenience The outer flange Yfits on top of the cutting blade STEP 3 Chosetheproperbladearborsideoftheinnerflan...

Page 19: ...ver wrench that accommodates common bolt screw and nut head sizes of your saw ItemHisthewrenchnecessarytoaccommodatevariousallen screws Figure 16 Tool Kit This position displays the cutting blade on t...

Page 20: ...9 and re tension the V belt by turning the belt tensioning cam O TheV belt should remain in tension Fully tighten the three nuts and washers Nthat lock theV belt into the proper tensioning position Fi...

Page 21: ...se J and fasten the clamp to the Roller Bar Support Arm using the Socket Head Cap Screw w Washer H and Hex KeyTool K Use the PlasticTies Las preferred to further secure the hose fittings and water hos...

Page 22: ...ks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw or injury...

Page 23: ...el 1 Remove the fuel cap located on the side of the saw 2 Visually inspect to see if fuel level is low If fuel is low replenish with fuel oil mixture as shown in Figure 22 3 When refueling be sure to...

Page 24: ...ecut Impropercuttingratecandecrease the life of the engine and blades ALWAYS cut with the saw at FULLTHROTTLE Attempting to cut with the saw at less than full throttle could cause the blade to bind or...

Page 25: ...ilter element Every8hoursofoperation removethepre aircleanercover I and wash the foam pre cleaner Hin warm fresh soapy water Let dry thoroughly When dry completely coat the filter with only an approve...

Page 26: ...S d e e p s e t u n i m r e p t e e f e c a f r u s e d a l b e r u s n E 0 0 0 6 y l e t a m i x o r p p a r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g n a l f d n a s r e d l u o...

Page 27: ...a p S g u l p k r a p s e v i t c e f e d e c a l p e R g n i r i w k r a p s e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D l a m r o n s i n o i s s e r p m o c d n a t n e s e r p s...

Page 28: ...w e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C s t a e h r e v o e n i g n E e p y t l e u...

Page 29: ...per Filter HS018600056A Inner Filter HS81FK10 Includes 10 ea HS52010141 Foam Filter HS018600125 Paper Filter HS018600056A Inner Filter WET FILTER Replaces DRY Air Filter CanisterWhen UsingWater Standa...

Page 30: ...ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Se...

Page 31: ...LT COVER 3 HS3914010 NUT BELT COVER 3 HS018100180 V BELT 2 HS018600235 FLANGE ARBOR 2 HS018600236A FLANGE ARBOR 2 HS3806067 SCREW ARBOR 2 HS018500061 WASHER ARBOR 2 HS52010062 KNOB ADJ GUIDE 2 HS38330...

Page 32: ...PAGE 32 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW MUFFLER ASSY MUFFLER ASSY...

Page 33: ...HS53801052 SCREW 3 10 HS52012053 MUFFLER ASSEMBLY 1 INCLUDES ITEMS W 18 HS097000094A GASKET MUFFLER 1 20 HS3801045 SCREW 2 22 HS097000342 COVER MUFFLER 1 23 HS3033074 WASHER 5 36 HS3833073 WASHER 2 5...

Page 34: ...PAGE 34 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW RECOIL START ASSY RECOIL START ASSY...

Page 35: ...0080 HANDLE STARTER ROPE 1 27 HS098000079 ROPE STARTER 1 29 HS52010184 CASE STARTER 1 30 HS3908036 SCREW 1 34 HS3960017 SCREW 4 35 HS3918006 WASHER 1 37 HS097000041 PULLEY STARTER 1 42 HS52012047 STAR...

Page 36: ...PAGE 36 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW CRANKCASE CLUTCH SIDE ASSY CRANKCASE CLUTCH SIDE ASSY...

Page 37: ...CRANKCASE 2 13 HS097000057 GROMMET 1 17 HS005100987 SCREW 1 18 HS093000448 FUEL LINE 1 20 HS52010117 GROMMET 1 21 HS006100303 SCREW 1 22 HS52012018 CRANKCASEW BEARING CLUTCH SIDE 1 INCLUDES ITEMS W 23...

Page 38: ...PAGE 38 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW CRANKCASE FLYWHEEL SIDE ASSY CRANKCASE FLYWHEEL SIDE ASSY...

Page 39: ...1 HS52010057 CAP FUEL W O RING 1 INCLUDES ITEMS W 2 HS09900090 O RING FUEL CAP 1 4 HS097000497 CRANKCASE W BEARING FLYWHEEL SIDE 1 INCLUDES ITEMS W 12 HS097000009A GASKET CRANKCASE 1 16 HS52020014 GRO...

Page 40: ...PAGE 40 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW V BELT COVER CLUTCH SIDE ASSY V BELT COVER CLUTCH SIDE ASSY...

Page 41: ...SY NO PART NO PART NAME QTY REMARKS 25 HS52012005 V BELT COVER CLUTCH SIDE 1 31 HS50010148 NUT 2 40 HS3806021 SCREW 2 41 HSHS3801037 SCREW 1 42 HS52010023 GUARD BELT INNER 1 44 HS006000300 BUSHING 1 5...

Page 42: ...PAGE 42 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW V BELT COVER PULLEY BLADE GUARD ASSY V BELT COVER PULLEY SIDE BLADE GUARD ASSY...

Page 43: ...SPACER 1 16 HS01860004A PULLEY BELT 1 17 HS3918013 WASHER 1 18 HS3806065 SCREW 1 19 HS3818016 NUT 2 20 HS3806021 SCREW 5 21 HS52010212 ARM 1 22 HS52010043 FLANGE 1 23 HS52010013 LOCK GUIDE BLADE GUARD...

Page 44: ...PAGE 44 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW FUEL LIFTING HANDLE AND ROLLER ASSY FUEL LIFTING HANDLE AND ROLLER ASSY...

Page 45: ...SCREW 4 19 HS005100913 SCREW 6 24 HS3833073 WASHER 6 26 HS018500096 BREATHER VALVE BODY 1 30 HS52010004 GUARD FUELTANK 1 31 HS3960087 SCREW 1 32 HS018100317 SPACER ROLLER SUPPORT LOWER 2 33 HS3833076...

Page 46: ...PAGE 46 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW THROTTLE LINKAGE ASSY THROTTLE ASSY...

Page 47: ...4 THROTTLE LINKAGE 1 INCLUDES ITEM W 28 HS52010077 THROTTLE LOCK LEVER 1 29 HS097000028 SPRING 1 39 HS52010092 THROTTLETRIGGER LEVER 1 INCLUDES ITEM W 40 HS3960040 SCREW 3 41 HS097000024 COVER HANDLE...

Page 48: ...PAGE 48 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW FLYWHEEL COVER ASSY FLYWHEEL COVER ASSY...

Page 49: ...CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 PAGE 49 FLYWHEEL COVER ASSY NO PART NO PART NAME QTY REMARKS 1 HS097000092 SCREW 4 31 HS097000019B FLANGE STARTER 1 HS81 CUT OFF SAW FLYWHEEL COVER A...

Page 50: ...PAGE 50 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW FLYWHEEL ASSY FLYWHEEL ASSY...

Page 51: ...1 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 PAGE 51 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 45 HS52010136 FLYWHEEL 1 INCLUDES ITEM W 46 HS52012027 PAWL SET 1 HS81 CUT OFF SAW FLYWHEEL A...

Page 52: ...PAGE 52 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW IGNITION COIL ASSY IGNITION COIL ASSY...

Page 53: ...HER 2 40 HS094600097A CAP SPARK PLUG 1 41 HS094600169 SPRING SPARK PLUG 1 43 HS097000121A CABLE WIRE ON OFF SWITCH 1 44 HS52010001 COIL IGNITION ASSY 1 INCLUDES ITEM W 47 HS094500497 SWITCH ON OFF 1 5...

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Page 55: ...COVER AIR FILTER UPPER 1 7 HS018600273A FLANGE PRE FILTER CAP 1 8 HS330000010 O RING FLANGE PRE FILTER 2 9 HS018600125 FILTER AIR 1 10 HS099900778A FILTER AIR WET CUTTING 1 11 HS52010014B SUPPORT FIL...

Page 56: ...PAGE 56 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW CARBURETOR MOUNTING ASSY CARBURETOR MOUNTINGASSY...

Page 57: ...0 SPRING 1 38 HS61052009 SCREEN 2 64 HS015000100 FUEL LINE CARBURETOR 1 65 HS552010189 FLANGE CARBURETOR SUPPORT 1 66 HS098000057 SUPPORT CARBURETOR 1 67 HS2318920A CARBURETOR ASSEMBLY 1 68 HS09400021...

Page 58: ...PAGE 58 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW CARBURETOR ASSY CARBURETOR ASSY...

Page 59: ...00162 SCREW ADJUST 1 8 HS2318762 SCREW L CARBURETOR 1 9 HS2318761 SCREW L CARBURETOR 1 10 HS097000223 SPRING 2 11 HS097000224 BUSHING 2 12 HS035000162 SCREW 5 13 HS52010007 COVER 1 14 HS003300202 SCRE...

Page 60: ...PAGE 60 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW CRANKSHAFT PISTON ASSY CRANKSHAFT AND PISTON ASSY...

Page 61: ...00028 KEY CRANKSHAFT 1 16 HS097000010A GASKET CYLINDER 1 17 HS3055101 SPARK PLUG 1 19 HS099900014 SEAL RING CRANKSHAFT 1 21 HS52010067 DECOMPRESSOR 1 24 HS098000004 PISTON RINGS 1 25 HS098000073A CYLI...

Page 62: ...PAGE 62 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW WATER KIT ASSY WATER KIT ASSY...

Page 63: ...T NO PART NAME QTY REMARKS 1 HS52012062 WATERKITASSY 1 INCLUDES ITEMS W 2 HS52010121 FITTING QUICK DISCONNECT 1 3 PLASTICTIEWRAPS 8 4 HOSECLAMP 1 5 SCREW SOCKET HEAD CAPW WASHER 1 6 HOSE WATER 1 7 HS5...

Page 64: ...PAGE 64 HS81 CUT OFF SAW OPERATION PARTS MANUAL REV 4 09 12 05 HS81 CUT OFF SAW TOOLS TOOLS...

Page 65: ...FF SAW OPERATION PARTS MANUAL REV 4 09 12 05 PAGE 65 HS81 CUT OFF SAW TOOLS TOOLS NO PART NO PART NAME QTY REMARKS 1 HS4191240 TOOL KIT 1 2 00325 SMOKELESS 2 STROKE OIL 1 CAN ONLY BE PURCHASED AS A CA...

Page 66: ...4 1 A 2 S H D P 4 1 y m o n o c E d r a d n a t S m u i m e r P e m e r p u S S P G 2 1 L B S 2 1 1 S H D P 2 1 2 S H D P 2 1 S P G 2 1 A L B S 2 1 A 1 S H D P 2 1 A 2 S H D P 2 1 S P G 2 1 L B S 2 1...

Page 67: ...ts f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from n...

Page 68: ...ithout notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax...

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