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R2000H RIDE-ON STATIC ROLLER — OPERATION & PARTS MANUAL — REV. #4 (07/24/08) — PAGE 87

ENGINE LABELS

NO.

PART NO.

PART NAME

QTY.

REMARKS

87521ZE2W01

EMBLEM, INTERNAL

87522ZH9000

LABEL, CAUTION

87528ZE2810

MARK, CHOKE, EXTERNAL

87532ZH8810

MARK, OIL ALERT, E

HONDA GX240K1QAE2 ENGINE — ENGINE LABELS

Summary of Contents for R2000H

Page 1: ...UAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com MODEL R2000H RIDE ON STATIC ROLLER Honda GX240K1QAE2 ENGI...

Page 2: ...PAGE 2 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 PROPOSITION 65WARNING...

Page 3: ...R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 PAGE 3 NOTES...

Page 4: ...and part number are subject to change without notice Multiquip R2000H Ride On Static Roller Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Specifications Roller 6 Specificat...

Page 5: ...information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotoww...

Page 6: ...p a C k n a T r e t a W g K 5 0 8 s r e t i l 5 9 7 s b l 7 7 1 s n o l l a g 1 2 y t i c a p a C s l l o R t n o r F g K 4 1 1 s r e t i l 8 6 5 8 6 5 s b l 0 5 2 s n o l l a g 5 1 5 1 y t i c a p a...

Page 7: ...n i 9 2 m m 8 5 x m m 3 7 t n e m e c a l p s i D c c 2 4 2 n i u c 1 8 4 1 t u p t u O x a M M P R 0 0 6 3 P H 1 7 y t i c a p a C k n a T l e u F s r e t i l 6 l a g S U 9 5 1 l e u F e n i l o s a...

Page 8: ...C S E D N O I S N E M I D M M N I A t h g i e H l l a r e v O m m 5 9 2 1 n i 1 5 B h t d i W l l a r e v O m m 0 4 9 n i 7 3 C h t g n e L l l a r e v O m m 4 5 8 1 n i 3 7 D t h g i e H e m a r F t...

Page 9: ...if you do not follow directions HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in...

Page 10: ...is not in use Respiratory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your rolle...

Page 11: ...e flow of the air is restricted If the air flow is restricted it will cause serious damagetotheroller or engine and may cause injury to peopleandproperty Remember the roller s engine gives offDEADLY g...

Page 12: ...t ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller ALWAYS store equipment properly when it is not being used Equipment should be sto...

Page 13: ...ifting the machine When driving the roller onto a transporting vehicle or trailer use ramps or other suitable material of sufficient strength to support the roller Remove mud oil ice snow or any other...

Page 14: ...y Decals TheR2000Hstaticrollerisequippedwithanumberofsafetydecals Thesedecalsareprovidedforoperatorsafetyandmaintenance information The illustration below and on the next page shows these decals as th...

Page 15: ...rting an asphalt rolling job be sure all spray bar holes are clear of dirt or foreign matter and are working Always use clean fresh water in the water tank To prevent rust and foreign debris from clog...

Page 16: ...ver causing injury to personnel and severe damage to the equipment NOTE CAUTION To prevent damage to the engine after a rollover the roller must NOT be started NEVER start a roller after a rollover CO...

Page 17: ...R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 PAGE 17 NOTE PAGE...

Page 18: ...PAGE 18 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 Figure 4 Roller Components R2000H ROLLER COMPONENTS...

Page 19: ...water ballast to the front drum This plug is located on each side of the split front roller 14 Front Roller Zerk Fitting Grease this fitting as recommended in the maintenance section of this manual 15...

Page 20: ...once a week 9 Muffler Used to reduce noise and emissions Enginecomponentscangenerateextremeheat To prevent burns DO NOT touch these areas whiletheengineisrunningorimmediatelyafter operating NEVER ope...

Page 21: ...Remove the filler dipstick from the engine oil filler hole Figure 6 and wipe it clean Figure 6 Engine Oil Dipstick Removal 3 Insertandremovethedipstickwithoutscrewingitintothefiller neck Check the oi...

Page 22: ...the polarity of the battery when connecting the battery WARNING Figure 9 Battery R2000H INSPECTION Water System Check 1 Check the water tank located under the operator s seat to see if filled Figure 8...

Page 23: ...ry settoensureoptimum operatingspeeds Figure 12 Throttle Lever CAUTION DO NOT attempt to operate the roller until the Safety General Information and Inspection sections have been read and understood F...

Page 24: ...ng brake must be used to hold the roller in the stopped condition The transmission system will not hold the roller in a stopped condition WARNING R2000H OPERATION Transmission control lever must be in...

Page 25: ...Neutral 4 Placetheparkingbrakelever Figure19 intheset position This will lock the rear roller drum in place and prevent the rollerfrommoving Whenevertheoperator sseatisvacated place the transmission l...

Page 26: ...ervoir screen is damaged it must be replacedimmediately 2 Thefluidwilllastundernormaloperatingconditions forthe lifeofthetransmission Ifoverheatingorwatercontamination occurs the oil will change from...

Page 27: ...pry bar 4 Retightenthetwomountingbolts 5 Starttheengineandmovetherollerintheforwarddirection 5 to 10 feet 6 Move the control lever to the neutral position and turn the engineoff 7 Properchaintensionis...

Page 28: ...he battery liquid dilute sulfuric acid comes in contact with your eyes rinse eyes immediately with plentyofwater thencontactthenearestdoctororhospital and seek medical attention Battery The battery co...

Page 29: ...ne until the fuel in the injection system is completely consumed z Completely drain used oil from the engine crankcase and fill with fresh clean oil then follow the procedures described in the engine...

Page 30: ...n i p p i l S t l e b n e t h g i T c i t a t s o r d y h n o i s s i m s n a r t n i r e t a W e c a l p e r d n a e g r u P d e t a e h r e v o n o i s s i m s n a r T c i t a t s o r d y h g n i t...

Page 31: ...l g u l p k r a p S g u l p k r a p s n e h g i T y r o t c a f s i t a s t o n n o i t a r e p O e l b a l i a v a r e w o p h g u o n e t o N g n i r i f s s i m o n l a m r o n n o i s s e r p m o...

Page 32: ...rt number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Num...

Page 33: ...RGE SPROCKET 1 530329 CHAIN MASTER LINK 1 530334 CHAIN SMALL SPROCKET 1 530336 CHAIN MASTER LINK 1 530335 CHAIN LINK 1 509249 CAP PLASTIC WATER TANK 1 530278 CHAIN ROLLER 2 530279 CHAIN LINK OFFSET 5...

Page 34: ...PAGE 34 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H NAME PLATE AND DECALS NAME PLATE AND DECALS...

Page 35: ...423 DECAL ECONO ROLL 2 6 514419 DECAL PARKING BRAKE 1 7 514421 DECAL COVERWARNING 1 8 514427 DECAL SPRINKLERS 1 9 511738 DECAL SLOPEWARNING 1 10 491999 DECAL GREASE 5 11 513393 DECAL LIFT POINT 4 12 5...

Page 36: ...PAGE 36 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 BRAKE ASSY R2000H BRAKE ASSY...

Page 37: ...X NUT 5 16 18 3 10 29299 401 CABLE PARKING BRAKE 1 12 530342 ADJUSTABLE YOKE 1 14 530343 CLEVIS PIN 3 8 1 16 509074 COTTER PIN 3 32 1 18 530344 CLEVIS PIN 1 2 2 20 2219 COTTER PIN 1 8 2 22 530345 SUPP...

Page 38: ...PAGE 38 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H STEERING ASSY STEERING ASSY...

Page 39: ...0 530283 CAP SCREW 5 8 2 32 EM923348 WASHER 5 8 1 34 530284 WASHER 5 8 1 36 530286 BRONZEWASHER 1 38 530287 SPINDLE PIN 1 40 530288 SPINDLE PIN 1 42 EM963055 CAP SCREW 3 8 HEX HEAD 1 44 0166 A WASHER...

Page 40: ...PAGE 40 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H CHASSIS AND COVERS ASSY CHASSIS COVERS ASSY...

Page 41: ...4 EM963610 CAP SCREW 3 8 NC x 1 1 4 4 46 0166 A WASHER LOCK 3 8 4 48 508389 WASHER 3 8 4 50 510909 WASHER 3 8 4 52 0166 A WASHER LOCK 3 8 4 54 EM963610 CAP SCREW 3 8 NC 1 1 4 4 56 492357 CAP SCREW 1 4...

Page 42: ...PAGE 42 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H BATTERY ASSY BATTERY ASSY...

Page 43: ...PART NO PART NAME QTY REMARK 1 530372 BATTERY CABLE POSITIVE 1 2 530373 BATTERY CABLE NEGETIVE 1 3 507590 BATTERY 12V 1 4 506151 CLAMP BATTERY 2 5 3019092 WASHER 3 8 2 6 492379 CAP SCREW 3 8 2 7 50626...

Page 44: ...PAGE 44 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H REAR DRUM ASSY REAR DRUM ASSY...

Page 45: ...E 45 REAR DRUM ASSY NO PART NO PART NAME QTY REMARK 1 530296 BEARING 2 2 492390 SCREW CAP 7 16 8 3 505081 HEXNUT 7 16 8 4 530297 FRONT ROLL UNIT 1 5 24194 001 SPROCKET 70TOOTH 1 6 530298 SCREW HEX 5 8...

Page 46: ...PAGE 46 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H DRIVE SYSTEM ASSY DRIVE SYSTEM ASSY...

Page 47: ...CKET 1 88 530329 CHAIN MASTER LINK 1 USED WITH ITEM 86 102 530331 SPROCKET 72 TEETH 1 104 500432 KEY SQUARE 3 8 X 50 MM 1 105 530384 PINION SHAFT 1 106 530332 PILLOW BLOCK BEARING 2 108 492395 SCREW 1...

Page 48: ...PAGE 48 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H TRANSMISSION ASSY TRANSMISSION ASSY...

Page 49: ...FLAT 1 4 2 50 530320 SPACER 1 52 2101428 NUT NYLOCK 1 4 NC 20 NC 1 54 530321 SHIFT ARM EXTENSION 1 56 EM969013 NUT HEX 3 8 NC 2 58 530322 ADJUSTMENT ROD 1 60 530323 BALL JOINT 1 62 530324 SPRING COMP...

Page 50: ...PAGE 50 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 R2000H WATER SYSTEM ASSY WATER SYSTEM ASSY...

Page 51: ...SHER 1 4 LOCK 4 44 530305 COCOA MAT FRONT 1 46 530303 SCRAPER FRONT DRUM 1 54 530307 SCRAPER FRONT DRUM REAR 2 56 530308 EXTENSIONS FRONT DRUM SPRING 4 58 492393 BOLT C H 1 2 NC X 1 1 4 8 60 492584 NU...

Page 52: ...PAGE 52 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 AIR CLEANER ASSY HONDA GX240K1QAE2 ENGINE AIR CLEANER ASSY...

Page 53: ...INCLUDES ITEMS W 3 17218ZE2505 FILTER OUTER 1 5 17231ZH9820 COVER AIR CLEANER 1 6 17232891000 GROMMET AIR CLEANER 1 8 17238ZE2310 COLLAR AIR CLEANER 2 9 17239ZE1000 COLLAR B AIR CLEANER 1 10 17410ZE20...

Page 54: ...PAGE 54 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 CAMSHAFT ASSY HONDA GX240K1QAE2 ENGINE CAMSHAFT ASSY...

Page 55: ...2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE IN 1 8 14721ZE2000 VALVE EX 1 9 14751ZE2003 S...

Page 56: ...PAGE 56 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 CARBURETOR ASSY HONDA GX240K1QAE2 ENGINE CARBURETOR ASSY...

Page 57: ...4 16211ZE2000 INSULATOR CARBURETOR 1 15 16220ZA0702 SPACER COMP CARBURETOR 1 16 16221ZA0800 GASKET CARBURETOR 1 17 16223ZA0800 GASKET INSULATOR 1 18 16610ZE1000 LEVER COMP CHOKE STD 1 INCLUDES ITEMS W...

Page 58: ...PAGE 58 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 CONTROL ASSY HONDA GX240K1QAE2 ENGINE CONTROL ASSY...

Page 59: ...MOTE 1 INCLUDES ITEMS W 10 16571ZE2W00 LEVER CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581Z...

Page 60: ...PAGE 60 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 CRANKCASE COVER ASSY HONDA GX240K1QAE2 ENGINE CRANKCASE COVER ASSY...

Page 61: ...E1003 GASKET OIL FILLER CAP 1 10 16510ZE2811 GOVERNOR ASSY BALANCER 1 INCLUDES ITEMS W 11 16511ZE2000 WEIGHT GOVERNOR 2 12 16512ZE2811 HOLDER GOVERNORWEIGHT 1 13 16513ZE2000 PIN GOVERNORWEIGHT 2 14 16...

Page 62: ...PAGE 62 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 63: ...PAGE 63 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 2 13320ZE2601 CRANKSHAFT COMP Q TYPE 1 INCLUDES ITEMS W 8 13351ZE2010 WEIGHT BALANCER 1 10 90745ZE2600 KEY 6 3 X 6 3 X 43 1 12 961006206000 BE...

Page 64: ...PAGE 64 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY...

Page 65: ...LEVEL 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 3 16541ZE2010 SHAFT GOVERNOR ARM 1 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2 X17X0 8 1 8 91201890003 OIL SEAL 30X46X8 1 9 91353671003 O RING 1...

Page 66: ...PAGE 66 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 67: ...ZE2020 COVER COMP HEAD 1 7 12391ZE2020 GASKET CYLINDER HEAD COVER 1 8 14775ZE2010 SEAT VALVE SPRING 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE2000 BOLT STUD 8X123 2 12 92900080320E BOLT 2 STUD 8X32...

Page 68: ...PAGE 68 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 ENGINE FAN COVER ASSY FAN COVER ASSY...

Page 69: ...R ASSY NO PART NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE2010ZA COVER COMP FAN R8 BRIGHT RED 1 3 19631ZE2D00 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 90013883000 BOLT FLANGE 6X1...

Page 70: ...PAGE 70 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Page 71: ...71 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 2 28450ZE2W11 PULLEY COMP STARTER SCREEN GRID 1 6 31100ZE2832 FLYWHEEL COMP 1 7 90201ZE3V00 NUT SPECIAL 16MM 1 8 90741ZE2...

Page 72: ...PAGE 72 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 ENGINE FUELTANK ASSY FUEL TANK ASSY...

Page 73: ...3 17510ZE2010ZA TANK COMP FUEL NH1 MC KINLEY WHITE 1 5 17620ZH7023 CAP COMP FUEL FILLER 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 8 17672ZE2W01 FILTER FUEL 1 11 91353671003 O RING 14M...

Page 74: ...PAGE 74 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 IGNITION COIL ASSY HONDA GX240K1QAE2 ENGINE IGNITION COIL ASSY...

Page 75: ...1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 5 31511ZE2000 CLAMP WIRE 1 6 31512ZE2000 GROMMET WIRE 1 7 31630ZE2841 COIL ASSY CHARGE 3A 1 8 36101ZE1010 WIRE STOP SWITCH 370MM 1 9 36103ZE1000 HOLDER STOP...

Page 76: ...PAGE 76 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX390K1QAE2 STARTER MOTOR ASSY STARTER MOTOR ASSY...

Page 77: ...BRACKET CENTER 1 6 31212ZE2003 BRACKET FRONT 1 7 31213ZE2003 GEAR DRIVE PINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE 1 10 31219ZE2003 SPRING BRUSH RETURN 4 12 31231ZE2003 HOLDER BRUSH 1 13 31232...

Page 78: ...PAGE 78 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 HONDA GX240K1QAE2 CONTROL BOX ASSY...

Page 79: ...AND 1 9 35100ZE2842 SWITCH COMBINATION ASSY 1 INCLUDES ITEMS W 10 35111880003 KEY 2 11 36103ZE1000 HOLDER STOP SWITCH WIRE 1 12 38240ZE2840 PROTECTOR CIRCUIT 3 5A 1 13 38250ZA8701 LENS PROTECTOR ASSY...

Page 80: ...PAGE 80 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 MUFFLER ASSY HONDA GX240K1QAE2 ENGINE MUFFLER ASSY...

Page 81: ...2W00 PROTECTOR EX PIPE 1 4 18330ZE2W00 PIPE EX 1 5 18331ZE2810 CAP MUFFLER 1 6 18333ZE3800 GASKET EX PIPE 1 7 18355ZE2010 ARRESTER SPARK 1 8 18381ZE2W10 GASKET MUFFLER ARRESTER 1 10 90013883000 BOLT F...

Page 82: ...PAGE 82 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 PISTON ASSY HONDA GX240K1QAE2 ENGINE PISTON ASSY...

Page 83: ...13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE2W00 PISTON STANDARD 1 2 13102ZE2W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE2W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE2W00 PISTON 0 75 OPTIONAL 1 3 13111...

Page 84: ...PAGE 84 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 RECOIL STARTER ASSY HONDA GX240K1QAE2 ENGINE RECOIL STARTER ASSY...

Page 85: ...CASE COMP RECOIL STARTER R8 RED 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCH...

Page 86: ...PAGE 86 R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 ENGINE LABELS HONDA GX240K1QAE2 ENGINE ENGINE LABELS...

Page 87: ...ANUAL REV 4 07 24 08 PAGE 87 ENGINE LABELS NO PART NO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM INTERNAL 1 3 87522ZH9000 LABEL CAUTION 1 5 87528ZE2810 MARK CHOKE EXTERNAL 1 16 87532ZH8810 MARK OIL AL...

Page 88: ...ndlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending in...

Page 89: ...R2000H RIDE ON STATIC ROLLER OPERATION PARTS MANUAL REV 4 07 24 08 PAGE 89 NOTES...

Page 90: ...tion published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 8...

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