MULTIQUIP QP-402H Operation And Parts Manual Download Page 67

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QP-402H CENTRIFUGAL PUMP — OPERATION AND PARTS MANUAL— REV. #1 (04/02/08) — PAGE 67

HONDA GX240K1PMT2/GX240U1PMT2 ENG. — LABELS ASSY.

LABELS ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

87521ZE2W01

EMBLEM (GX240 HONDA 8.0) ..................... 1 .............S/N 4192760 AND BELOW

87521ZE2W02

EMBLEM (GX240 HONDA 8.0) ..................... 1 .............S/N 4192761 AND ABOVE

◊◊◊◊◊

87521ZE2W03

EMBLEM (GX240 HONDA 8.0) ..................... 1 .............S/N 4192761 AND ABOVE

◊◊◊◊◊

87532ZH7000

MARK, THROTTLE INDICATION

87528ZE2810

MARK, CHOKE (ORANGE)

◊◊◊◊◊

87528ZH7000

MARK, CHOKE (GRAY)

87522ZH9010

LABEL, CAUTION

◊◊◊◊◊

87516ZH7000

MARK, OPERATOR CAUTION

87532ZH8810

MARK, OIL ALERT (E)

NOTE

GX240K1PMTNH1: Model QP-402H S/N 402H-0417 AND BELOW

◊◊◊◊◊

GX240U1PMTNH1: Model QP-402H S/N 402H-0418 AND ABOVE

Summary of Contents for QP-402H

Page 1: ...ision 1 04 02 08 MODEL QP 402H CENTRIFUGAL PUMP Honda GX240K1PMT2 GX240U1PMT2 Gasoline Engine THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com ...

Page 2: ...PAGE 2 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 PROPOSITION 65WARNING ...

Page 3: ...QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 PAGE 3 NOTES ...

Page 4: ...e 24 Troubleshooting Engine 25 Troubleshooting Engine Pump 26 Explanation Of Code In Remarks Column 28 Suggested Spare Parts 29 Component Drawing Pump Assembly 30 31 Specification and part number are subject to change without notice NOTE Honda GX240K1PMT2 GX240U1PMT2 Engines Air Cleaner Assembly 32 33 Camshaft Assembly 34 35 Carburetor Assembly 36 39 Control Assembly 40 41 Crankcase Cover Assembly...

Page 5: ...ernet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclickon Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include completepartnumbers Order via Fax Dealers Only All customers are welcome t...

Page 6: ...h if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air WARNING Lethal Exhaust Gases Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel ...

Page 7: ...erate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury CAUTION Rotating Parts CAUTION Accidental Starting CAUTION Sight and Hearing Hazards CAUTION Equipment Damage Messages QP 402H SAFETY MESSAGE ALERT SYMBOLS If the pump loses prime while operating the remaining water in the casing will reach near boiling temperatures withi...

Page 8: ...e the pump in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the pump or engine and may cause injurytopeople Remember the pump s engine gives off DEADLY carbon monoxide gas NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or pump ALWAYS refuelinawell ventila...

Page 9: ...fluids could ignite or explode NEVER operate the pump in an explosive atmosphere Before starting the pump check that the clean out cover is securely fasten ALWAYS ensure pump is on level ground before use Become familiar with the components of the pump before operating ALWAYS replace any worn or damaged warning decals NEVER pump corrosive chemicals or water containing toxic substances These fluids...

Page 10: ...l a g u f i r t n e C e z i S e g r a h c s i D n o i t c u S m m 1 0 1 n i 0 0 4 g n i p m u P m u m i x a M y t i c a p a C e t u n i m s n o l l a g 5 2 4 e t u n i m s r e t i l 5 1 6 1 t f i L x a M s r e t e m 2 6 7 t f 5 2 d a e H x a M s r e t e m 0 0 3 t f 0 0 1 n o i s n e m i D H x W x L n i 5 2 4 2 X 0 9 1 x 0 0 3 m c 1 6 X 8 4 X 6 7 t h g i e W t e N y r D g K 5 6 s b l 5 4 1 24 25 IN...

Page 11: ...3 2 X n i 0 9 2 m m 8 5 x m m 3 7 t n e m e c a l p s i D c c 1 8 4 1 1 K t u p t u O x a M M P R 0 0 6 3 P H 0 8 1 U t u p t u O x a M M P R 0 0 6 3 P H 1 7 y t i c a p a C k n a T l e u F s n o l l a G S U 9 5 1 x o r p p A s r e t i L 6 l e u F e n i l o s a G e l i b o m o t u A d e d a e l n U y t i c a p a C l i O e b u L s t n i p 3 1 2 d o h t e M l o r t n o C d e e p S e p y T t h g i e ...

Page 12: ...general always place the pump as close to the water as possible Pump Support The pump should always be placed on solid stationary ground on a level position NEVER place the pump on soft soil The suction hose or pipe connection should always be checked for tightness and leaks A small suction leak in the hose or fittings could prevent the pump from priming Elevation Higherelevationswilleffecttheperf...

Page 13: ...cure the hose to the inlet and outlet ports on the pump Use two clamps to secure the hose on the inlet side of the pump 5 Discharge Hose Connect this flexible rubber hose to the discharge port on the pump Make sure that the hose lays flat and is not kinked Use only recommended type discharge hose Contact Multiquip parts department for ordering information 6 Suction Port Connect a 4 inch inlet hose...

Page 14: ...Ifpumpisplacedinatruckbedwithaplasticliner REMOVE pump from truck bed and place on ground Figure3 torefuel Thepossibility offire orexplosionexists duetostaticelectricity PLASTIC TRUCK BED LINER DO NOT ADD FUEL TO PUMP IF PUMP IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY DANGER ...

Page 15: ...duce noise and emissions 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual Operating the engine without an air filter with a damaged air filter or a filter in need of replacement will allow dirt to enter the engine causing rapid engine wear 2 Throttle Lever Used to adjust engine RPM speed lever advanced forward SLOW lever back toward operator FAST 3 Eng...

Page 16: ...r e h g i H r o C 5 2 0 3 W 0 1 E A S l l a F g n i r p S C 0 1 C 5 2 0 2 0 3 W 0 1 E A S r e t n i W r e w o L r o C 0 0 1 W 0 1 E A S Explosive Fuel Dieselisextremelyflammable anditsvapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT smoke while refueling DONOTattempttorefuelthepump if the engine is hot or running WARNING Explosive Fuel...

Page 17: ...from Multiquip Contact your nearest dealer for more information 5 The discharge hose is usually a collapsible thin walled hose however if a thin walled discharge hose is not avail able a rigid suction hose can be substituted in its place 6 Make sure the suction strainer Figure 2 is clean and securely attached to the water end of the suction hose The strainer is designed to protect the pump by prev...

Page 18: ... cold engine 4 Place the choke lever Figure 10 in the OPEN position if starting a warm engine or the temperature is warm Figure 10 Engine Choke Lever Open Figure 9 Engine Choke Lever Closed 5 Place the engine ON OFF switch Figure 11 in the ON position Figure 11 Engine ON OFF Switch ON Position This section is intended to assist the operator with the initial start up of the trash pump It is extreme...

Page 19: ...nefor severalminutes Checkfor fuelleaks andnoisesthatwould associatewithalosecomponent 9 To begin pumping place the throttle lever Figure 14 in the RUN position Figure 13 Choke Lever Open Figure 14 Throttle Lever Run Stopping The Engine Normal Shutdown 1 Movethethrottlelever tothe IDLEposition Figure15 and run the engine for three minutes at low speed Figure 15 Throttle Lever Idle 2 Aftertheengine...

Page 20: ... the inlet port on the pump If air leaks are present reset vacuum tester 6 Run the pump for a few minutes while monitoring the vacuum gauge If the gauge indicates a reading between 25 and 20 in Hg inches of mercury then it can be assumed that the pump is working correctly Pump Vacuum Test 25 in Hg inches of mercury translates into 25 feet of lift at sea level 7 If the vacuum tester gauge indicates...

Page 21: ...er 15 3 0 1 0 5 in Hg kPa WIKA R 100 80 60 40 20 ACCEPTABLE READING SHOULD BE BETWEEN 25 AND 20 IN HG 25 IN HG TRANSLATES INTO 25 FEET OF LIFT AT SEA LEVEL PLACE VACUUM TESTER OVER PUMP SUCTION PORT CAUTION DO NOT RUN PUMP WITHOUT WATER 25 2 0 DISCHARGE PORT PUMP VACUUM TESTER DIRECTION OF WATER FLOW WATER HOSE SOURCE WATER ...

Page 22: ...a s s e c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S e l d I T S U J D A K C E H C 2 X e c n a r a e l C e v l a V T S U J D A K C E H C 2 X s e n i l l e u F K C E H C 2 y r a s s e c e n f i e c a l p e r s r a e y 2 y r e v E n i d e s ...

Page 23: ...nt Figure 21 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm2 through the filter elementfromtheaircleanercaseside NEVER brushoffdirt Brushingwillforcedirtintothefibers Replacethepaperfilter element if it is excessively dirty 3 Cleanfoamelementinwarm soapywaterornonflammable solvent Rinseanddrythoroughly Diptheelementinclean engineoiland...

Page 24: ...plug from the pump and drain out any water from left in the housing z Remove the pump cover and clean inside of pump housing Coat inside of pump housing with a light film of oil to reduce corrosion A spray can of oil works well for this application z Cover suction and discharge ports with duct tape to prevent any foreign matter from falling into pump z Cover pump and engine with plastic covering o...

Page 25: ...QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 PAGE 25 NOTE PAGE ...

Page 26: ...a e l C r i A r e n a e l c r i a e c a l p e r r o n a e l C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f e D t e k s a g d a e h e c a l p e r r o s t l o b d a e h r e d n i l y c n e t h g i T n r o w r e d n i l y C r e d n i l y c e c a l p e R e s o o l g u l p k r a p S g u l p k r a p s n ...

Page 27: ... i g n i t c e l l o c s i r b e D g n i s u o h p m u p n a e l C e t u l o v d n a r e l l e p m i n e e w t e b e c n a t s i d h c u m o o T r e l l e p m i e c a l p e r r o s m i h s g n i d d a y b e c n a r a e l c t s u j d A 0 2 0 x a M 6 0 0 n i M d n a p m u p n e e w t e b e l o h p e e w t u o g n i k a e l r e t a W e n i g n e s t e k s a g d n a l a e s l a c i n a h c e m f o n o...

Page 28: ...al part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R AsRequired isgenerallyusedforhosesorotherparts that are sold in bulk and cut to length A blank entry generally indica...

Page 29: ... 3 17210ZE2822 ELEMENT AIR CLEANER DUAL 3 9807956846 SPARK PLUG 3 9807955855 SPARK PLUG 3 2846ZE2W01 ROPE STARTER S N 3793540 AND BELOW 3 2846ZE2W11 ROPE STARTER S N 3793541 AND ABOVE 3 2846ZE2W11 ROPE STARTER 1 17620ZH7023 CAP FUEL WITH GASKET 1 17620Z0T305 CAP FUEL WITH GASKET Part number on this Suggested Spare Parts List may super cede replace the P N shown in the text pages of this book NOTE ...

Page 30: ...IFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 QP 402H PUMP ASSY PUMP ASSY 44 PUMP KIT 40 39 41 11 26 31 37 24 18 7 16 4 13 14 5 28 26 6 19 17 22 21 36 25 42 31 34 10 9 31 34 34 31 31 32 29 43 34 31 38 18 23 12 15 8 ...

Page 31: ...5X25 t0 5 1 REPLACES 7852853020 20 9430350350 CHECK VALVE 1 21 0806113630 MECHANICAL SEAL HK9A LN DIA 30 1SET REPLACES 0801113530 22 0811883056 MECH SEAL SLEEVE DIA 1 XDIA 30 X56 1 REPLACES 0811253056 23 0631211100 FLOODING CAP PF1 1 24 0631211100 DRAIN CAP W O RING PF1 1 25 0105050820 BOLT CASING COVER M8X20 4 26 0105051240 BOLT CASING M12X40 4 REPLACES 0181051240 27 0105051250 BOLT CASING M12X50...

Page 32: ...PAGE 32 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDAGX240K1PMT2 GX240U1PMT2 ENG AIR CLEANER DUAL ASSY AIR CLEANER DUAL ASSY ...

Page 33: ... COVER AIR CLEANER DUAL 1 6 17232891000 GROMMET AIR CLEANER 1 7 17235ZE2820 NOSE MUFFLER 1 8 17238ZE2310 COLLAR AIR CLEANER 2 9 17239ZE1000 COLLAR B AIR CLEANER 1 10 17410ZE2020 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 13 90325044000 WINGNUT TOOL BOX SETTING 2 14 934940602008 BOLT WASHER 6X20 1 15 9405006000 NUT FLANGE 6MM 2 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model ...

Page 34: ...PAGE 34 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CAMSHAFT ASSY CAMSHAFT ASSY ...

Page 35: ...NG WEIGHT RETURN 1 7 14711ZE2000 VALVE INTAKE 1 8 14721ZE2000 VALVE EXHAUST 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER EXHAUST VALVE SPRING 1 12 14781ZE2000 ROTATOR VALVE 1 13 14791ZE2010 PLATE PUSH ROD GUIDE 1 14 90012ZE0010 BOLT PIVOT 8MM 2 15 90206ZE1000 NUT PIVOT ADJ 2 16 14775ZE2010 SEAT VALVE SPRING 1 17 12209ZE8003 SEAL VALVE STEM 1 ...

Page 36: ...PAGE 36 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CARBURETOR ASSY CARBURETOR ASSY ...

Page 37: ...T SOLD SEPARATELY 5 16016ZH7W01 SCREW SET PILOT 1 6 16024ZE1811 SCREW SET DRAIN 1 INCLUDES ITEM 6A 6A GASKET SCREW SET DRAIN 1 NOT SOLD SEPARATELY 7 16028ZE0005 SCREW SET 1 INCLUDES ITEM 7A 7A GASKET SCREW SET 1 NOT SOLD SEPARATELY 8 16044ZE2005 CHOKE SET 1 9 16100ZE2W70 CARBURETOR ASSY BE70B A 1 INCLUDES ITEMS W S N 3453330 AND BELOW 9 16100ZE2W71 CARBURETOR ASSY BE70B B C 1 INCLUDESITEMSW S N 34...

Page 38: ...PAGE 38 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CARBURETOR ASSY CARBURETOR ASSY ...

Page 39: ...B B AND ABOVE 26 99101ZH80820 JET MAIN 82 OPTIONAL 1 26 99101ZH70850 JET MAIN 85 OPTIONAL 1 S N BE70B A AND BELOW 26 99101ZH80850 JET MAIN 85 OPTIONAL 1 S N BE70B B AND ABOVE 26 99101ZH80850 JET MAIN 85 OPTIONAL 1 26 99101ZH70880 JET MAIN 88 1 S N BE70B A AND BELOW 26 99101ZH80880 JET MAIN 88 1 S N BE70B B AND ABOVE 26 99101ZH80880 JET MAIN 88 1 27 99204ZA00400 JET SET PILOT 40 1 S N BE70B C AND A...

Page 40: ...PAGE 40 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CONTROL ASSY CONTROL ASSY ...

Page 41: ...2ZE2000 SPRING THROTTLE RETURN 1 6 16570ZE2W00 CONTROL ASSEMBLY 1 INCLUDES ITEMS W 10 16571ZE2W00 LEVER CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16581ZE2W00 BASE CONTROL 1 16 16584883300 SPRING CONTROL ADJUSTING 1 19 90013883000 BOLT FLANGE 6X12 CT200 2 20 90015ZE5010 BOLT GOVERNOR ARM 1 21 90114SA0000 NUT SELF LOCK 6MM ...

Page 42: ...PAGE 42 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CRANKCASE CVR ASSY CRANKCASE COVER ASSY ...

Page 43: ...DES ITEMS W 8 15625ZE1003 GASKET OIL FILLER CAP 1 9 15625ZE1003 GASKET OIL FILLER CAP 1 10 16510ZE2000 GOVERNOR ASSEMBLY STANDARD 1 INCLUDES ITEMS W 11 16511ZE2000 WEIGHT GOVERNOR 2 12 16512ZE2000 HOLDER GOVERNORWEIGHT 1 13 16513ZE2000 PIN GOVERNORWEIGHT 2 14 16531ZE2000 SLIDER GOVERNOR 1 S N 421135 AND BELOW 14 16531Z0A000 SLIDER GOVERNOR 1 S N 421136 AND ABOVE 14 16531Z0A000 SLIDER GOVERNOR 1 16...

Page 44: ...PAGE 44 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CRANKSHAFT ASSY CRANKSHAFT ASSY ...

Page 45: ...E2651 CRANKSHAFT COMPLETE 1 INCLUDESITEMSW 5 13310ZE2651 CRANKSHAFT COMPLETE 1 INCLUDES ITEMS W S N 1006124 AND BELOW 5 13310ZE2652 CRANKSHAFT P TYPE 1 INCLUDESITEMSW S N 1006125 AND ABOVE 10 961006206000 BEARING RADIAL BALL 6206 1 11 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model QP 402H S N 402H 0418 AND ABOVE ...

Page 46: ...PAGE 46 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CYLINDER BARREL ASSY CYLINDER BARREL ASSY ...

Page 47: ...405010000 NUT FLANGE 10MM 1 4 91353671004 O RING 14MM NOK 1 5 32197ZE2003 SUB HARNESS 1 S N 3566259 AND BELOW 6 90013883000 BOLT FLANGE 6X12 CT200 1 S N 3566259 AND BELOW 7 90446KE1000 WASHER 8 21X17X0 8 1 8 9425110000 PIN LOCK 10MM 1 9 16541ZE2010 SHAFT GOVERNOR ARM 1 10 90013883000 BOLT FLANGE 6X12 CT200 1 11 34150ZH7003 ALERT UNIT OIL 1 12 90131883000 BOLT DRAIN PLUG 12X15 2 13 9410912000 WASHE...

Page 48: ...PAGE 48 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG CYLINDER HEAD ASSY CYLINDER HEAD ASSY ...

Page 49: ...310ZE2020 COVER HEAD 1 7 12391ZE2020 GASKET CYLINDER HEAD COVER 1 8 14775ZE2010 SEAT VALVE SPRING 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE2000 BOLT STUD 8X123 2 12 92900080320E BOLT 2 STUD 8X32 2 13 90441ZE2010 WASHER HEAD COVER 1 14 9430112200 PIN A DOWEL 12X20 2 15 950051100130M BULK HOSE VACUUM 11X1000 11X100 1 15 950051110030 TUBE 11X100 1 REPLACES 950051100130M 16 957011008000 BOLT FLANG...

Page 50: ...PAGE 50 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG FAN COVER ASSY FAN COVER ASSY ...

Page 51: ...1 BLACK 1 3 19631ZE2D00 SHROUD 1 4 32197ZH8003 SUB HARNESS 1 S N 3566259 AND BELOW 5 36100ZE1015 SWITCH ASSY ENGINE STOP 1 S N 3566259 AND BELOW 5 36100ZH7003 SWITCH ASSY ENGINE STOP 1 S N 3566260 AND ABOVE 5 36100ZF6P81 SWITCH ASSY ENGINE STOP 1 7 90013883000 BOLT FLANGE 6X12 CT200 6 9 90684ZA0601 CLIP WIRE HARNESS 1 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model QP ...

Page 52: ...PAGE 52 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG FLYWHEEL ASSY FLYWHEEL ASSY ...

Page 53: ...REMARKS 1 31100ZE2010 FLYWHEEL COMPLETE 1 2 19511ZE2000 FAN COOLING 1 3 28450ZE2W11 PULLEY STARTER SCREEN GRID 1 4 90201ZE3790 NUT SPECIAL 16MM 1 S N 3467138 AND BELOW 4 90201ZE3V00 NUT SPECIAL 16MM 1 S N 3467139 AND ABOVE 4 90201ZE3V00 NUT SPECIAL 16MM 1 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model QP 402H S N 402H 0418 AND ABOVE ...

Page 54: ...PAGE 54 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG FUELTANK ASSY FUEL TANK ASSY ...

Page 55: ...TED 1 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 6 17631Z0T812 GASKET FUEL FILLER CAP 39 X62X3 1 11 91353671003 O RING 13 5X1 5 ARAI 1 11 91353671004 O RING 14MM NOK 1 12 9405008000 NUT FLANGE 8MM 2 13 950014500360M BULK HOSE FUEL 4 5X3000 4 5X222 1 13 950014522240 BULK HOSE FUEL 4 5X222 1 S N 1032493 AND BELOW REPLACE 950014500160M 13 91424Z5F801 BULK HOSE FUEL 4 5X222 FKM 1 S N 1032...

Page 56: ...PAGE 56 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG IGNITION COIL ASSY IGNITION COIL ASSY ...

Page 57: ...NO PART NO PART NAME QTY REMARKS 1 30500ZE2023 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 3 36101ZE1010 WIRE STOP SWITCH 370 MM 1 4 31512ZE2000 GROMMET CORD 1 5 90684ZA0601 CLIP HARNESS 1 6 90015883000 BOLT FLANGE 6X28 2 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model QP 402H S N 402H 0418 AND ABOVE ...

Page 58: ...PAGE 58 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG MUFFLER ASSY MUFFLER ASSY ...

Page 59: ...2P50 PROTECTOR LEFT MUFFLER SILENT 1 4 18330ZE2000 PIPE EXHAUST 1 5 18333ZE3800 GASKET EXHAUST PIPE 1 6 18336ZE2000 FLANGE BAFFLE 1 7 18381ZE2800 GASKET MUFFLER 1 7 18381ZE2W10 GASKET MUFFLER ARRESTER OPTION 1 8 90050ZE3H00 SCREW TAPPING 5X8 6 9 90055ZE1000 SCREW TAPPING 4X6 1 10 9405008000 NUT FLANGE 8MM 5 11 18355ZE2010 ARRESTER SPARK OPTION 1 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND B...

Page 60: ...PAGE 60 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG PISTON ASSY PISTON ASSY ...

Page 61: ...012ZE2921 RING SET PISTON 0 50 1 S N 4081305 AND ABOVE 1 13012ZE2921 RING SET PISTON 0 50 1 1 13013ZE2014 RING SET PISTON 0 75 1 S N 4081304 AND BELOW 1 13013ZE2921 RING SET PISTON 0 75 1 S N 4081304 AND BELOW 1 13013ZE2921 RING SET PISTON 0 75 1 2 13101ZE2W00 PISTON STD 1 2 13102ZE2W00 PISTON OS 0 25 1 2 13103ZE2W00 PISTON OS 0 50 1 2 13104ZE2W00 PISTON 0 75 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE...

Page 62: ...PAGE 62 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG RECOIL STARTER ASSY RECOIL STARTER ASSY ...

Page 63: ...STARTER 1 4 28422ZE2W01 RACHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 9 28469ZE2W01 GRIP REINFORCEMENT 1 S N 3793540 AND BELOW 10 28461ZE2W02 GRIP STARTER 1 11 28462ZE2W01 ROPE RECOIL STARTER 1 S N 3793540 AND BELOW 11 28462ZE2W11 ROPE RECOIL STARTER 1 S N 3793541 AND ABOVE 11 28462ZE2W11 ROPE R...

Page 64: ...PAGE 64 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG GASKET KIT ASSY GASKET KIT ASSY ...

Page 65: ...AGE 65 HONDA GX240K1PMT2 GX240U1PMT2 ENG GASKET KIT ASSY GASKET KIT ASSY NO PART NO PART NAME QTY REMARKS 1 061A1ZE2040 GASKET KIT ENGINE 1 S N 4045100 AND ABOVE NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model QP 402H S N 402H 0418 AND ABOVE ...

Page 66: ...PAGE 66 QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 HONDA GX240K1PMT2 GX240U1PMT2 ENG LABELS ASSY LABELS ASSY ...

Page 67: ...521ZE2W02 EMBLEM GX240 HONDA 8 0 1 S N 4192761 AND ABOVE 1 87521ZE2W03 EMBLEM GX240 HONDA 8 0 1 S N 4192761 AND ABOVE 2 87532ZH7000 MARK THROTTLE INDICATION 3 87528ZE2810 MARK CHOKE ORANGE 1 3 87528ZH7000 MARK CHOKE GRAY 1 4 87522ZH9010 LABEL CAUTION 1 4 87516ZH7000 MARK OPERATOR CAUTION 1 5 87532ZH8810 MARK OIL ALERT E 1 NOTE GX240K1PMTNH1 Model QP 402H S N 402H 0417 AND BELOW GX240U1PMTNH1 Model...

Page 68: ...cts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at time of the original purchase lessa15 restockingcharge 10 In cases where an i...

Page 69: ...QP 402H CENTRIFUGAL PUMP OPERATION AND PARTS MANUAL REV 1 04 02 08 PAGE 69 NOTES ...

Page 70: ...ut incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Ser...

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