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PAGE 64 — DCA-56SPX— OPERATION AND PARTS MANUAL — REV. #1 (04/22/10)

DCA-56SPX— ENGINE AND RADIATOR ASSY.

ENGINE & RADIATOR ASSY.

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Summary of Contents for Power WHISPERWATT DCA-56SPX

Page 1: ...D OPERATION MANUAL OPERATION AND PARTS MANUAL Revision 1 04 14 10 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES WHISPERWATTTM SERIES MODEL DCA 56SPX 60 Hz GENERATOR PARTS LIST NO B4871301604 S N 3796699 ...

Page 2: ...PAGE 2 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 Diesel engine exhaust and some of PROPOSITION 65WARNING ...

Page 3: ...DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 3 1 NOTE PAGE ...

Page 4: ...24 25 OutputTerminal Panel Familiarization 26 28 Load Application 29 GaugeReading 30 Pre Setup 31 34 Generator Start up Procedure Manual 35 36 Generator Start up Procedure Auto Mode 37 Generator Shut Down Procedure 38 Maintenance Engine 39 41 Maintenance Trailer 42 45 TrailerWiring Diagram 46 GeneratorWiring Diagram 47 EngineWiring Diagram 48 Troubleshooting Engine 49 50 Troubleshooting Generator ...

Page 5: ...site N View Parts Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 ...

Page 6: ...u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E 2 e l b a T l e d o M T I G B 4 F F U Z U Z I e p y T d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 4 e k o r t S x e r o B m m 5 2 1 x m m 5 0 1 n i 2 9 4 x n i 3 1 4 t u p t u O d e t a R m p r 0 0 8 1 P H 7 8 t n e m e c a l p s i D c c 9 2 3 4 n ...

Page 7: ... O I S N E M I D 3 E L B A T e c n e r e f e R r e t t e L m m t f n o i s n e m i D r e t t e L e c n e r e f e R m m t f n o i s n e m i D A m m 0 1 9 n i 8 5 3 F m m 0 0 4 2 n i 9 4 4 9 B m m 0 1 9 n i 8 5 3 G m m 0 0 4 1 n i 2 1 5 5 C m m 0 5 7 n i 5 9 2 H m m 0 0 9 n i 3 4 5 3 D m m 0 7 7 n i 8 5 3 E m m 0 5 7 n i 5 9 2 ...

Page 8: ...SERIOUSLY injured if you do not follow directions You COULD be KILLED or SERIOUSLY injured if you do not follow directions You CAN be injured if you do not follow directions Gasoline engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause DEATH if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ampl...

Page 9: ...and clothing away from all moving parts to prevent injury WARNING ROTATING PARTS Wet Stacking is a common problem with diesel engines which are operated for extended periods with light or no load applied When a diesel engine operates without sufficient load less than 40 of the rated output it will not operate at its optimum temperature This will allow unburned fuel to accumulate in the exhaust sys...

Page 10: ...cident due to equipment modifications Unauthorized equipment modification will void all warranties NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Theenginesectionofthisgeneratorsrequiresanadequate free flow of cooling air NEVER operate the generators in any enclosed or narrow area where free fl...

Page 11: ...rounded to a suitable earth ground GROUND ROD See installation in this manual NEVER use gas piping as an electrical ground Maintenance Safety NEVERlubricatecomponentsorattemptserviceonarunning machine HighTemperatures Always stop engine and allow the engine to cool before adding fuel oil or performing service and maintenance functions Contact with hot components can cause serious burns Keep the ma...

Page 12: ...tery To avoid severe injury or DEATH DO NOT drop the battery There is the possibility of risk that the battery may explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come in contact with a flame or spark an explosion could occur DANGER EXPLOSION HAZARDS To prevent burns DO NOT touch or open any of the...

Page 13: ...ections may cause damage to the generators and electrical shock NEVER insert any objects into the output receptacles during operation This is extremely dangerous ALWAYS turn off the generators and place all circuit breakers in the OFF position when contact with the output receptacles is required There exist the possibility of electrocution electrical shock or burn which can cause severe bodily har...

Page 14: ...make sure the trailer that supports the generator and the towing vehicle are in good operating condition and both units are mechanically sound The following list of safety precautions should be followed when towing your generator ALWAYS shutdown engine before transporting Drain fuel from generator fuel tank before towing If generator is mounted on a trailer make sure trailer complies with all loca...

Page 15: ...DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 15 1 NOTE PAGE ...

Page 16: ...Figures 2 and 3 These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA 56SPX GENERATOR DECALS Figure 2 Generator Decals ...

Page 17: ...DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 17 1 DCA 56SPX GENERATOR DECALS Figure 3 Generator Decals Cont inued ...

Page 18: ...PAGE 18 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 Figure 4 Typical Generator Grounding Application DCA 56SPX INSTALLATION ...

Page 19: ...mm2 or larger b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 4 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried aminimumof8ft intotheground When connecting the generator to any building...

Page 20: ...gsteadystateloads thepowerfromthevoltageregulator is supplied from the parallel connections of A to B A to D and C to D These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section When a heavy load such as a motor starting or a short circuit occurs the automatic voltage regulator AVR switches the configuration of the op...

Page 21: ... m r e T t u p t u O 2 y l b m e s s A s e l c a t p e c e R t u p t u O 3 y l b m e s s A r e l f f u M 4 y l b m e s s A r e t l i F r i A 5 y l b m e s s A y r e t t a B 6 y l b m e s s A r o t a r e n e G 7 y l b m e s s A e n i g n E 8 y l b m e s s A k n a T l e u F 9 y l b m e s s A r e k a e r B t i u c r i C 0 1 y l b m e s s A l e n a P l o r t n o C e n i g n E 1 1 y l b m e s s A l e n...

Page 22: ...PAGE 22 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 NOTE PAGE ...

Page 23: ...s not effect the generator output in any fashion it is for current reading only 6 Main Circuit Breaker This three pole 250A main breaker is provided to protect the the U O andV Output Terminal Lugs from overload Located behind the generator control panel is the Generator Control Box This box contains some of the necessary electronic components required to make the generator function The Control Bo...

Page 24: ...AND PARTS MANUAL REV 1 04 22 10 Figure 7 Engine Operating Panel DCA 56SPX ENGINE OPERATING PANEL 7 6 5 4 3 2 1 8 9 AUTO MANUAL OFF RESET LOW OIL PRESSURE HIGH COOLANT TEMPERATURE OVERCRANK OVERSPEED ENGINE RUNNING MOOOOO 20001Q 10 ...

Page 25: ...ion In this position should an outage occur the automatic transfer switch ATS will start the generator automatically via the generator s auto start contacts connected to the ATS s start contacts Please refer to your ATS installation manual for further instructions for the correct installation of the auto start contacts of the generator to the ATS B Low Oil Pressure Indicates the engine pressure ha...

Page 26: ...ry circuit breakers for CS 6369 50A Two 120V GFCI receptacles 20 amp Two GFCI circuit breakers 20 amps Four OutputTerminal Lugs U O V and Ground OutputTerminal Panel TheOutputTerminalPanel Figure8 shownbelowislocated ontheright handside leftfromcontrolpanel ofthegenerator Lift up on the cover to gain access to receptacles and terminal lugs Figure 8 OutputTerminal Panel DCA 56SPX OUTPUT TERMINAL PA...

Page 27: ...current on all three receptacles is dependent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 11 on the control panel to obtain the desired voltage Turning the knob clockwise will increasethe voltage turning the knob counter clockwise will decrease the voltage Figure 10 120 240VTwist Lock Auxiliary Receptacles DCA 56SPX OUTPUT TERMINAL PANEL FAMIL...

Page 28: ...d a 3 pole 250A main circuit breaker is provided Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine DCA 56SPX OUTPUT TERMINAL PANEL FAMILIARIZATION Over Current Relay An over current relay Figure 14 is connected to the main circuit breaker In the event of an overload both the circuit breaker and the over current relay may trip If the circuit breaker can not b...

Page 29: ... load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 6 NOTE Before connecting this generator to any building s electrical system a licensed electrician must install an isolation transfer switch Serious damage to the building s electrical system may occur without this transfer switch DANGER ELECTRICAL SYSTEM HAZARDS d a o L y B r o t c a F r e w o...

Page 30: ... Read the OutputTerminal Gauges The gauges on the control panel are provided to help observe how much power is being supplied at the Output terminals lugs Figure 16 AC Ammeter Amp reading on U lug Figure 15 AC Ammeter Change Over Switch Reading Amperage To determine the amperage at a terminal lug set the AC Ammeter Change Over Switch to the appropriate setting Figure 15 to activate the AC Ammeter ...

Page 31: ...rough the filler hole but DO NOT overfill Make sure the generator is level and verify that the oil level is maintained between the two notches Figure 20 on the dipstick See Table 8 for proper selection of engine oil Figure 21 Internal FuelTank System Refilling the Fuel System Fuel Check This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an optio...

Page 32: ...ve fuel cap internal fuel tank and fill fuel tank as shown Figure 23 ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank CAUTION REFUELINGTHE GENERATOR Diesel fuel and its vapors are dangerous to your health and the surrounding environment Avoid skin contact and or inhaling fumes WARNING RESPIRATORY HAZARDS...

Page 33: ...d the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the ISUZU Engine Owner s Manual Fan BeltTension A slack fan belt may contribute to overheating or to insufficient charging of the battery Inspect the fan belt for damage and wear and adjust it in accordance with the ISUZU Engine Owner s Manual The fan belt tension is pr...

Page 34: ...amps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of the battery when connecting the battery NOTE Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified mar...

Page 35: ...tostartingtheengine Figure 28 Main Aux and GFCI Circuit Breakers OFF 3 Connect the load to the receptacles or the output terminal lugs as shown in Figures 8 and 13 These load connection points can be found on the output terminal panel and the output terminal panel s hard wire hookup panel 4 The output terminal lugs are protected by a plastic cover Remove this cover to gain access to the terminals ...

Page 36: ...ormaloperatingconditions this speed is approximately 1800 RPM s 9 The coolanttemperaturegauge Figure 37 will indicate the coolant temperature Under normal operating conditions the coolant temperature should be between180 221 F 82 105 C Green Zone Figure 37 Coolant Temperature Gauge 8 The engine oil pressure gauge Figure 36 will indicate the oil pressure of the engine Under normal operating conditi...

Page 37: ...s electrical system a licensed electrician must install an isolation transfer switch Serious damage to the building s electrical system may occur without this transfer switch DANGER ELECTRICAL SYSTEM HAZARDS When connecting the generator to a isolation transfer switch ALWAYS have power applied to the generator s internal battery charger This will ensure that the engine will not fail due to a dead ...

Page 38: ...C Control Switch Off Reset 4 Verify that the all status LED on the MPEC display are OFF not lit 5 Remove all loads from the generator 6 Inspect entire generator for any damage or loosening of components that may have occured during operation Emergency Shutdown Procedure 1 Place the MPEC Control Switch switch Figure 42 to the OFF RESET position 2 To shut down the engine in the event of an emergency...

Page 39: ...After changing the air element press the dust indicator button to reset the indicator E C N A N E T N I A M N O I T C E P S N I 1 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o C t l e B n a F k c e h C X s k a e L r o f k c e ...

Page 40: ...er disassembling the fuel system bleed the system according to the following procedure See the VOLVOEngine Manual for details To restart after running out of fuel turn the switch to the ON position for 15 30 seconds Try again if needed This unit is equipped with an automatic air bleeding system Check Oil Level Check the crankcase oil level prior to each use or when the fuel tank is filled Insuffic...

Page 41: ...NLY function when commercial power has been supplied to them Figure 43 To apply commercial power to these receptacles a power cord of adequate size will be required SeeTable 6 When using the generator in hot climates there is no reason to apply power to jacket water heater However if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heater at a...

Page 42: ...he trailer so the brake lights and turn signals can be connected to the towing vehicle 16 Application Indicates which units can be employed on a particular trailer Trailer Maintenance This section is intended to provide the user with generic trailer service and maintenance information The service and maintenance guidelines referenced in this section refer to a wide range of trailers Remember perio...

Page 43: ...urgebrakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically c...

Page 44: ...d loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 14 Figure 45 Major Suspension Components DCA 56SPX TRAILER MAINTENANCE DO NOT attempt to repair or modify a wheel DO NOT install in inner tube to correct a leak through the rim If the rimiscracked theairpressureintheinner tube may cause pieces of the rim to explode break off...

Page 45: ... the wheels is as follows 1 Start all wheel lug nuts by hand 2 Torque all lug nuts in sequence see Figure 46 DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table 15 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically s t n e m e r i u q e R e u q r o T e r i T 5 1 e l b a T e z i S l e e h W s s a...

Page 46: ...PAGE 46 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX TRAILERWIRING DIAGRAM Figure 47 Trailer Towing Vehicle Wiring Diagram ...

Page 47: ...DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 47 1 DCA 56SPX GENERATORWIRING DIAGRAM Figure 48 GeneratorWiring Diagram ...

Page 48: ...PAGE 48 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX ENGINEWIRINGDIAGRAM Figure 49 Engine Wiring Diagram ...

Page 49: ... l z z o n n o i t c e j n i n a e l C g n i n o i t c n u f l a m p m u p n o i t c e j n I e c a l p e r r o r i a p e R t f a h s m a c t f a h s k n a r c f o e r u z i e S g n i r a e b r o r e n i l r e d n i l y c n o t s i p e c a l p e r r o r i a p e R m o r f k a e l n o i s s e r p m o C r e d n i l y c d n a g u l p w o l g t l o b d a e h r e d n i l y c n e t h g i t t e k s a g d a...

Page 50: ... r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g t s u a h x e d a o l r e v O d a o l e h t n e s s e L d e s u l e u f e d a r g w o L l e u f d e i f i c...

Page 51: ...a t o R e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r ...

Page 52: ...h g i H n o s i t h g i l t c e r r o c n i n o i s n e t t l e b n a F t l e b n a f e c a l p e r n e t h g i T r o t a i d a r h g u o r h t n o i t a l u c r i c t o n s i w o l f r i A l l i r g r o t a i d a r r i a p e r n a e l C n e p o s r o o D s r o o d e s o l C g n i k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r ...

Page 53: ...DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 53 1 NOTE PAGE ...

Page 54: ...ot guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry gener...

Page 55: ...cription 1 B5310500003 HOSE RADIATOR UPPER 1 B5310500103 HOSE RADIATOR LOWER 1 0845500104 FUEL CAP 1 0602122272 UNIT OIL PRESSURE 1 0602123260 UNIT WATERTEMPERATURE 6 1132400791 FILTER FUEL CARTRIDGE 6 1132402321 FILTER OIL CARTRIDGE 3 0602046365 FILTER AIR ELEMENT 1 0601870440 CIRCUIT BREAKER 1P 120V 20A 1 0601870441 CIRCUIT BREAKER 2P 250V 50A 1 LY2DDC12V RELAY 1 8972333820 FAN BELT 1 0601820626...

Page 56: ...PAGE 56 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX GENERATOR ASSY GENERATOR ASSY ...

Page 57: ... 2 8391614003 COUPLING RING 1 3 8051653004 REAMER BOLT 2 4 0012110030 HEX HEAD BOLT 7 5 0042510000 WASHER LOCK 8 6 8111340513 STATOR ASSY 1 7 0845041804 GROMMET 1 8 8101315202 END BRACKET 1 9 8101350013 FIELD ASSY EXCITER 1 10 0012110070 HEX HEAD BOLT 4 11 0042610000 WASHER LOCK 4 12 0041210000 WASHER FLAT 4 13 0017110035 HEX HEAD BOLT 6 14 8101310014 BEARING COVER 1 15 8131312014 BEARING GASKET 1...

Page 58: ...PAGE 58 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX CONTROL BOX ASSY CONTROL BOX ASSY S N 7800001 7800129 ...

Page 59: ...02120480 TACHOMETER PICK UP 1 19 0602122272 OIL PRESSURE UNIT 1 20 B9200100004 ADAPTER 1 21 0602123260 WATERTEMPERATURE UNIT 1 22 1825530401 PACKING 1 REPLACES P N 0602021109 23 B5260500204 ELECTRIC PARTS BRACKET 1 24 0016906015 HEX HEAD BOLT 4 25 1825530401 STARTER RELAY 1 REPLACES P N 0602200304 26 0016906016 MACHINE SCREW 2 27 LY2DDC12V RELAY 1 REPLACES P N 0601827656 27A PTF08AE BASE 1 REPLACE...

Page 60: ...PAGE 60 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX CONTROL BOX ASSY CONTROL BOX ASSY S N 7800001 7800129 ...

Page 61: ...SCREW 1 47 0041208000 WASHER FLAT 1 48 0080200007 SNAP RING 1 49 B5351100804 ENGINE OPERATING PANEL 1 50 0602202545 CONTROLLER ECU 9988N 1 51 0601831340 SWITCH 1 52 0021004040 MACHINE SCREW 2 52A 0207004000 HEX NUT 2 53 0602202506 PREHEAT LAMP 1 ISUZU 894173 9480 54 0602120095 TACHOMETER 1 55 0602122093 OIL PRESSURE GAUGE 1 56 0602123090 WATERTEMPERATURE GAUGE 1 57 0602121080 CHARGING AMMETER 1 58...

Page 62: ...PAGE 62 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 63: ... ACOUSTIC SHEET 2 12 0017108020 HEX HEAD BOLT 6 13 B9200200004 PLUG 1 14 0150000016 O RING 1 15 B5310500003 RADIATOR HOSE 1 16 B5310500103 RADIATOR HOSE 1 17 0605515142 HOSE BAND 4 18 0193601000 DRAIN HOSE 1 19 0605515106 HOSE BAND 1 20 B5310300003 FAN SHROUD 1 21 0017108020 HEX HEAD BOLT 4 22 B5310200003 FAN GUARD 1 23 B5310200103 FAN GUARD 1 24 0017108020 HEX HEAD BOLT 11 25 0602046249 AIR CLEAN...

Page 64: ...PAGE 64 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX ENGINE AND RADIATOR ASSY ENGINE RADIATOR ASSY ...

Page 65: ...605511395 VALVE 1 40 0603306395 HOSE JOINT 1 41 0602021070 CAP 1 42 0269200500 DRAIN HOSE 1 43 0845031303 RESERVE TANK 1 44 0802081104 RESEREVE TANK CAP 1 45 0199900400 HOSE 1 46 0199900175 HOSE 1 47 0193601800 HOSE 1 48 0605515106 HOSE BAND 3 49 B5316100204 RESERVE TANK BRACKET 1 50 0017108020 HEX HEAD BOLT 2 51 8972333820 FAN BELT 1 REPLACES P N 0602011434 ...

Page 66: ...PAGE 66 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSY ...

Page 67: ...HEX HEAD BOLT 2 14 0017106016 HEX HEAD BOLT 4 15 B5236400004 CABLE OUTLET COVER 1 16 B5236400104 CABLE OUTLET COVER SUPPORTER 1 17 0016906020 HEX HEAD BOLT 6 18 0601870440 CIRCUIT BREAKER 1P 20A 2 19 0601870441 CIRCUIT BREAKER 2P 50A 3 20 B5260700104 BREAKER FITTING COVER 1 20 1 0222100100 CUSHION RUBBER 2 21 0017106020 HEX HEAD BOLT 2 22 0601812598 RECEPTACLE GFCI125V 20AX2 2 23 0601812565 RECEPT...

Page 68: ...PAGE 68 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX ACTUATOR ASSY ENGINE OPERATING PANEL ASSY ...

Page 69: ...3A 0036302000 HEX NUT 4 3B 004302000 WASHER LOCK 4 4 B5354600104 BRACKET 1 5 0017112020 HEX HEAD BOLT 1 6 0016908020 HEX HEAD BOLT 1 7 B5354600004 SPACER 1 8 0602180090 CLEVIS 1 9 B5354300004 THROTTLETHREAD 1 10 0602180290 ROD END 2 11 0036302000 HEX NUT 2 12 0343002010 HEX HEAD BOLT 1 13 0043002000 WASHER LOCK 1 14 0036202000 HEX NUT 1 15 0010105030 HEX HEAD BOLT 1 16 0040005000 WASHER LOCK 1 17 ...

Page 70: ...PAGE 70 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX BATTERY ASSY BATTERY ASSY ...

Page 71: ...T 2 5 0037808000 WING NUT 2 6 0040008000 WASHER LOCK 2 7 0041608000 WASHER FLAT 2 8 B3348400004 BATTERY CABLE 1 9 B5346400504 BATTERY CABLE 1 10 B3347200404 BATTERY CABLE 1 11 0602220310 TERMINAL ASSY 1 12 0602220311 TERMINAL ASSY 1 13 0845040414 TERMINAL CAP 1 14 0845041304 TERMINAL CAP 1 15 0017112025 HEX HEAD BOLT 1 16 0040512000 TOOTHEDWASHER 1 17 0017110020 HEX HEAD BOLT 1 18 0040510000 TOOTH...

Page 72: ...PAGE 72 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX MUFFLER ASSY MUFFLER ASSY ...

Page 73: ...30100303 MUFFLER 1 2 0016910025 HEX HEAD BOLT 4 3 B5333000203 EXHAUST PIPE 1 4 0602320101 GASKET 1 ISUZU 894369 0210 5 B5333200004 GASKET 1 6 0039308000 HEX NUT 6 7 0016908040 HEX HEAD BOLT 4 8 8102354004 EXHAUST PIPE COVER 1 9 B5332300004 EXHAUST PIPE COVER 1 10 0016908020 HEX HEAD BOLT 4 11 0603320116 U BOLT 1 12 0030008000 HEX NUT 4 ...

Page 74: ...PAGE 74 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX FUELTANK ASSY FUEL TANK ASSY ...

Page 75: ...0 GASKET 1 3 0022905015 MACHINE SCREW 5 4 B5363200104 TANK BAND 2 5 0805003414 TANK BAND PAD 4 6 0016908020 HEX HEAD BOLT 2 7 0207308000 HEX NUT 2 8 1 0222100120 TANK SHEET 1 8 2 0222100200 TANK SHEET 1 8 3 0222100690 TANK SHEET 1 9 0845047504 DRAIN JOINT 1 10 0802011104 PLUG 1 11 0150000018 O RING 1 12 B3367700304 LOCK PLATE 1 13 0019208020 HEX HEAD BOLT 2 14 0131906000 CAP 1 15 0191301400 SUCTIO...

Page 76: ...PAGE 76 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 77: ...SHER FLAT 8 13 0017112030 HEX HEAD BOLT 10 14 B5443000302 REAR FRAME 1 14A B5493300104 ACOUSTIC SHEET 1 15 0016908020 HEX HEAD BOLT 4 16 B4444302203 REAR COVER 1 16A B5493300204 ACOUSTIC SHEET 1 17 B4444302303 REAR COVER DUCT 1 17A B4494302004 LINING 1 18 0207006000 HEX NUT 12 19 0019208020 HEX HEAD BOLT 9 20 B5443200403 REAR DOOR 1 21 B5443600004 WINDOW PLATE 1 22 0037906000 HEX NUT 8 22A 0041206...

Page 78: ...PAGE 78 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX ENCLOSURE ASSY CONT ENCLOSURE ASSY CONT ...

Page 79: ...EET 1 40 B5453001403 SIDE DOOR 1 40B B5493401504 ACOUSTIC SHEET 1 41 B5453300704 DUCT 1 41B B5493401104 ACOUSTIC SHEET 1 42 B5453300804 DUCT 1 42B B5493401304 ACOUSTIC SHEET 1 43 B5453300904 DUCT 1 43B B5493401604 ACOUSTIC SHEET 1 44 0207006000 HEX NUT 19 45 B9114000002 DOOR HANDLE ASSY 3 46 0021806015 MACHINE SCREW 12 46B 0030006000 HEX NUT 12 47 0845047104 HINGE 4 48 0845047204 HINGE 4 49 084504...

Page 80: ...PAGE 80 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX RUBBER SEALS ASSY RUBBER SEALS ASSY ...

Page 81: ...ER 1 4 0228901120 SEAL RUBBER 3 5 B1491300004 SEAL RUBBER 1 6 0228800680 SEAL RUBBER 1 7 0228900440 SEAL RUBBER 1 8 0228901060 SEAL RUBBER 1 9 0229200900 SEAL RUBBER 2 10 0229200840 SEAL RUBBER 1 11 0228800770 SEAL RUBBER 2 12 0228800540 SEAL RUBBER 1 13 0228800580 SEAL RUBBER 1 14 0228100550 SEAL RUBBER 1 15 0228100170 SEAL RUBBER 2 16 0228100350 SEAL RUBBER 1 17 0228100360 SEAL RUBBER 1 18 02281...

Page 82: ...PAGE 82 DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 22 10 DCA 56SPX NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY ...

Page 83: ...89404 DECAL 1 S 2090 12 1320620904 DECAL DIESEL FUEL 1 S 1756 13 6360620004 DECAL FUEL DRAIN PLUG 1 S 1883 14 B9504000404 DECAL WARNING 2 B90400040 15 1320610603 DECAL WATER OIL CHECK 1 S 1760 16 B9504100104 DECAL WARNING 1 B90410010 17 B9504200004 DECAL WARNING 1 B90420000 18 B9504000304 DECAL CAUTION 1 B90400030 19 0840625902 DECAL MQ 1 S 3057 20 0840614104 DECAL GROUND 1 S 2635 21 0840505604 DE...

Page 84: ...paper products g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense Credit on returned parts will be issued 9 at dealer net price at time of the original ...

Page 85: ...DCA 56SPX OPERATION AND PARTS MANUAL REV 1 04 14 10 PAGE 85 1 NOTE PAGE ...

Page 86: ...ferences and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Further MQ Power disclaims any warranties or guaranties expressed or implied with regards to t...

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