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MULTIQUIP POWER WHISPERWATT DCA-25SSAI, Parts And Operation Manual

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MULTIQUIP POWER WHISPERWATT DCA-25SSAI Parts And Operation Manual Download Page 67

PAGE 67 — DCA-25SSAI — PARTS AND OPERATION  MANUAL— FINAL COPY  (06/29/01)

DCA-25SSAI  ENGINE AND RADIATOR ASSY.

NO.

PART NO.

ITEM

QTY.

REMARKS

ENGINE AND RADIATOR ASSY.

1

C240PR12

ENGINE .......................................... 1 ........... REPLACES 0602000008; ISUZU C240

2

0602010067

RADIATOR ...................................... 1 ........... TCR38253

3

9214311960

RADIATOR HOSE .......................... 1 ........... REPLACES 0602013008

4

9214311980

RADIATOR HOSE .......................... 1 ........... REPLACES 0602013109

5

9214311970

RADIATOR HOSE .......................... 1 ........... REPLACES 0602013108

6

3332011504

RADIATOR PIPE

1

7

3332012504

CLAMPER

1

8

0602014000

HOSE BAND

5

9

0602014004

HOSE BAND

1

10

8941521130

AIR CLEANER ................................ 1 ........... REPLACES 0602040069;FWG058036

5142150140

ELEMENT, AIR CLEANER ............. 1 ........... REPLACES 0602040175;P105629

11

0602040690

DUST INDICATOR .......................... 1 ........... RPX002252

12

0602040593

BAND, AIR CLEANER .................... 2 ........... 9002348

13

3332031103

BRACKET, AIR CLEANER

1

14

011008020

HEX. HEAD BOLT .......................... 4 ........... REPLACES 0017108020

15

020108060

HEX. NUT ....................................... 4 ........... REPLACES 0030008000

16

0017110025

HEX. HEAD BOLT

2

17

1322036004

HOSE,AIR CLEANER

1

18

0605515010

HOSE BAND

2

19

8970246071

CARTRIDGE, OIL FILTER .............. 1 ........... REPLACES 0602041175 AND 8941564550

20

8971725490

CARTRIDGE, FUEL FILTER ........... 1 ........... REPLACES 0602042102 AND 8941434790

21

3335112204

ENGINE FOOT

2

22

012210035

HEX. HEAD BOLT .......................... 4 ........... REPLACES 0010010035

23

031110160

PLAIN WASHER ............................. 4 ........... REPLACES 0041610000

24

0040010000

LOCK WASHER

4

25

020310080

HEX. NUT ....................................... 4 ........... REPLACES 0030010000

26

0605000008

RUBBER SUSPENSION

2

27

0041610000

PLAIN WASHER ............................. 4 ........... REPLACES 0041610000

28

0040010000

LOCK WASHER

4

29

020310080

HEX. NUT ....................................... 4 ........... REPLACES 0030110000

30

011008020

HEX. HEAD BOLT .......................... 8 ........... REPLACES 0017108020

31

0802020403

DRAIN PIPE

1

32

0805006304

PACKING, OIL PAN SIDE

1

33

0602021100

PACKING ........................................ 1 ........... 9099209590

34

0805006204

JOINT BOLT

1

35

011206020

HEX. HEAD BOLT .......................... 2 ........... REPLACES 0017106020

36

020106050

HEX. NUT ....................................... 2 ........... REPLACES 0030006000

37

0802081403

RESERVE TANK

1

38

0802081104

CAP, RESERVE TANK

1

39

8012082103

BRACKET, RESERVE TANK ......... 1 ........... REPLACES 3335182123

40

011606025

HEX. HEAD BOLT .......................... 1 ........... REPLACES 0017106025

41

0199500550

HOSE

1

42

0199500220

HOSE

1

43

0193600970

HOSE

1

44

0605515013

HOSE BAND

4

Summary of Contents for POWER WHISPERWATT DCA-25SSAI

Page 1: ...AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PARTS AN...

Page 2: ...PAGE 2 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01...

Page 3: ...NT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700...

Page 4: ...bly 72 73 Muffler Assembly 74 75 Fuel Tank Assembly 76 77 Enclosure Assembly 78 81 Rubber Seal Assembly 82 83 Name Plate And Decals 84 85 ISUZU C240 ENGINE Cylinder Head and Cover Assembly 86 87 Cylin...

Page 5: ...ude complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our P...

Page 6: ...ld not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the j...

Page 7: ...ttimefortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out...

Page 8: ...pe of sufficient strength When lifting the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine whi...

Page 9: ...first aid kit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance ambulance ambulance ambulance ambulance doctor doctor doctor doctor doctor and fire department...

Page 10: ...he tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 25SSAI TOWING RULES FOR SAFE OPERATION ALWAYS attach trailer s safety chain to bumper of towing veh...

Page 11: ...mum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in milli...

Page 12: ...0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7...

Page 13: ...B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L...

Page 14: ...ant factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tr...

Page 15: ...2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply a...

Page 16: ...PAGE 16 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 NOTE LIGHTS ARE ORIENTED FROM THE DRIVER S SEAT DCA 25SSAI TRAILER WIRING DIAGRAM...

Page 17: ...nerator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages show the decals as they a...

Page 18: ...PAGE 18 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATOR DECALS...

Page 19: ...P 8 0 1 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 0 4 2 C u z u s I e p y T r e b m a h...

Page 20: ...able 5 page 19 for engine specifications In keeping with MQ Power s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice The basic co...

Page 21: ...PAGE 21 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 DCA 25SSAI MAJOR COMPONENTS Figure 4 Major Components...

Page 22: ...PAGE 22 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI DIMENSIONS TOP SIDE AND FRONT Figure 5 Dimensions...

Page 23: ...PAGE 23 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Page 24: ...PAGE 24 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI CONTROL PANEL Figure 6 Control Panel...

Page 25: ...the generator 4 AC Voltmeter Indicates the single phase output voltage present at the UVW terminals 5 Voltage Regulator Control Allows manual adjustment of the generator s output voltage 6 Ammeter Cha...

Page 26: ...PAGE 26 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI ENGINE OPERATING PANEL Figure 7 Engine Operating Panel...

Page 27: ...icator This light will luminate once the engine is warmed to an operating temperature 11 Ignition Switch This switch is used with a key to start preheat and stop the engine 12 Tachometer Indicates eng...

Page 28: ...ads CircuitBreakers To protect the generator from an overload a 3 pole 60 amp main main main main main circuit breaker is provided to protect the UVWO output terminals from overload In addition two si...

Page 29: ...PAGE 29 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 Legs O and Ground are considered Bonded Grounds NOTE Figure 10 Output Terminal Description DCA 25SSAI OUTPUTTERMINAL PANEL...

Page 30: ...ch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the voltage selector switch press...

Page 31: ...effect the generator output They are to help observe how much power is being supplied produced at the UVWO legs When the voltage selector switch is in the 240 120V position see Figure 11 place the AC...

Page 32: ...gure 16 480 240V HardWire Hookup With the voltage selector set and locked at 3 phase 480 277 Figure 17 and using the 3 phase 240 volt hookup it will provide one circuit available at 108 amps with any...

Page 33: ...king up the hard wires to the lugs as shown in Figure 21 480 volts can be obtained the voltage regulator knob turned toward maximum 440 volts can be obtained with the voltage regulator knob is turned...

Page 34: ...d wires to the lugs as shown in Figure 25 240 volts can be obtained the voltage regulator knob turned toward maximum 220 volts can be obtained with the voltage regulator knob is turned down and 208 vo...

Page 35: ...lugs as shown in Figure 28 240 volts can be obtained and using the voltage regulator to fine tune Single Phase 120 Volt This setting can provide single phase power at 120 volts After hooking up the ha...

Page 36: ...shine Make sure the generator is on secure level ground so that it cannot slide or shift around Also install the generator in a manner so that the exhaust will not be discharged in the direction of ne...

Page 37: ...PAGE 37 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 Figure 30 Typical Generator Grounding Application DCA 25SSAI INSTALLATION...

Page 38: ...CI GFCI GFCI GFCI GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amp load load load load loadcircuitbreakers have also been provided to protect the load side of...

Page 39: ...e B 0 3 W 0 1 E A S r o W 0 1 E A S Fuel Fill the fuel tank with clean and fresh diesel fuel diesel fuel diesel fuel diesel fuel diesel fuel DO NOT fill the tank beyond capacity Pay attention to the...

Page 40: ...z the antifreeze mixing r e mixing r e mixing r e mixing r e mixing ratio m atio m atio m atio m atio must ust ust ust ust be less than 50 be less than 50 be less than 50 be less than 50 be less than...

Page 41: ...g or connections are exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clam...

Page 42: ...et s rated output kW multiplied by 0 6 can be used z When connecting an electric drill or other power tools pay close attention to the required starting current capacity If wattage is not available on...

Page 43: ...disconnect the electrical load and switch the main load main load main load main load main load and G F G F G F G F G F C C C C C I I I I I circuit breakers Figure 34 to the OFF position prior to star...

Page 44: ...7 Figure 37 Engine Enclosure Doors DCA 25SSAI GENERATOR START UP PROCEDURE 5 Check the voltage selection switch Figure 38 is at the desired voltage 6 Make sure the engine throttle Figure 39 is in star...

Page 45: ...re 48 will indicate the coolant temperature Under normal operating conditions the coolant temperature is between 165 and 215 degrees Fahrenheit WATER TEMP Figure 48 Coolant Temperature Gauge Figure 47...

Page 46: ...circuit breakers Figure 52 to the OFF position 2 Set the engine throttle lever to low position 3 Let the engine cool by running it for 3 5 minutes with no loadapplied 5 Remove the load from the UVW t...

Page 47: ...PAGE 47 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Page 48: ...eaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasoline Securely fasten the fuel strainer cap so that fuel will n...

Page 49: ...X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X t n e m e l E r e t l i F r i A e c a l p e R X r o t s i s e R n o i s o r r o C e g n a h C X s p m a l C d...

Page 50: ...PAGE 50 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATORWIRING DIAGRAM...

Page 51: ...PAGE 51 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 DCA 25SSAI ENGINEWIRING DIAGRAM...

Page 52: ...e c x E e r u t a r e p m e t w o l t a l i o e n i g n e r o l i o e n i g n e r o l e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t...

Page 53: ...i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p...

Page 54: ...n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r a s s e c e n f i...

Page 55: ...PAGE 55 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Page 56: ...ar part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All...

Page 57: ...R 20 X132400150 FUEL FILTER 20 5873103370 OIL FILTER 5 5136710400 FAN BELT 1 8943768300 WATER PUMP 2 9136140430 WATER PUMP GASKET 2 1823100080 STARTER SWITCH 5 KEYISUZUF STARTER SWITCH KEY 3 060212227...

Page 58: ...PAGE 58 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATOR ASSY GENERATOR ASSY...

Page 59: ...1 REPLACES 0010005020 2 11 58151 PLAIN WASHER 2 REPLACES 0041605000 2 12 0032005000 LOCK WASHER 1 REPLACES 0040005000 2 13 0030005000 HEX NUT 1 2 14 0011305100 HEX HEAD BOLT 4 REPLACES 0017105012 3 04...

Page 60: ...PAGE 60 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI GENERATOR ASSY GENERATOR ASSY...

Page 61: ...616 HEX HEAD BOLT 4 REPLACES 0010006012 27 7511331104 COVER END BRACKET 1 28 0105050616 HEX HEAD BOLT 4 REPLACES 0017106012 31 012010040 HEX HEAD BOLT 6 REPLACES 0010310040 32 031110160 PLAIN WASHER 6...

Page 62: ...PAGE 62 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI CONTROL BOX ASSY CONTROL BOX ASSY...

Page 63: ...W 2 12 0601820851 OVER CURRENT RELAY 1 13 0027104016 MACHINE SCREW 2 14 0601804971 CIRCUIT BREAKER 1 TO100CC500V 60AT 15 0041604000 PLAIN WASHER 2 16 0040004000 LOCK WASHER 2 17 0021004060 MACHINE SCR...

Page 64: ...PAGE 64 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI CONTROL BOX ASSY CONTROL BOX ASSY...

Page 65: ...VER CONTROL BOX 1 UP TO S N3311929 3331814713 COVER CONTROL BOX 1 S N3311930 38 0017106016 HEX HEAD BOLT 5 39 3331826713 SIDE PANEL CONTROL BOX 1 UP TO S N3311929 3331826723 SIDE PANEL CONTROL BOX 1 S...

Page 66: ...PAGE 66 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Page 67: ...OSE AIR CLEANER 1 18 0605515010 HOSE BAND 2 19 8970246071 CARTRIDGE OIL FILTER 1 REPLACES 0602041175 AND 8941564550 20 8971725490 CARTRIDGE FUEL FILTER 1 REPLACES 0602042102 AND 8941434790 21 33351122...

Page 68: ...PAGE 68 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY...

Page 69: ...ENGINE AND RADIATOR ASSY NO PART NO ITEM QTY REMARKS ENGINE AND RADIATOR ASSY 45 0194500600 BREATHER HOSE 1 46 0605515022 HOSE BAND 2 47 0193000500 HOSE 1 48 0605515005 HOSE BAND 1 49 0193100200 HOSE...

Page 70: ...PAGE 70 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENGINE OPERATING PANEL ASSY DCA 25SSAI ENGINE OPERATING PANEL ASSY...

Page 71: ...3 0602122200 UNIT OIL PRESSURE 1 53000AC0101 14 0602123060 WATER TEMPERATURE GAUGE 1 40000KB5111 15 0602123201 UNIT WATER TEMPERATURE 1 51400KV0200 16 0602121052 CHARGING AMMETER 1 43000KV0300 17 0602...

Page 72: ...PAGE 72 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENGINE OPERATING PANEL ASSY DCA 25SSAI ENGINE OPERATING PANEL ASSY...

Page 73: ...CHINE SCREW 8 50 0041603000 PLAINWASHER 8 51 0207003000 HEX NUT 8 REPLACES 0030003000 52 0601804887 CIRCUIT BREAKER 2 KM51 265V 20A REPLACES 0601805313 53 0601805315 CIRCUIT BREAKER 2 KM51 265V 30A 54...

Page 74: ...PAGE 74 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI BATTERY ASSY BATTERY ASSY...

Page 75: ...TTERY SHEET 1 3 3332250004 BATTERY BAND 1 4 0805002404 BATTERY BOLT 2 5 031108160 PLAIN WASHER 2 REPLACES 0041608000 6 0040008000 LOCK WASHER 2 7 0037808000 WING NUT 2 8 0215260160 BATTERY CABLE 1 9 0...

Page 76: ...PAGE 76 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI MUFFLER ASSY MUFFLER ASSY...

Page 77: ...3 0040010000 LOCK WASHER 3 4 9098400850 HEX NUT 3 REPLACES 0602323001 5 7342311002A MUFFLER 1 6 01008020 HEX HEAD BOLT 4 REPLACES 0017108020 7 7342356004 GASKET 1 8 011008035 HEX HEAD BOLT 4 REPLACES...

Page 78: ...PAGE 78 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI FUELTANK ASSY FUEL TANK ASSY...

Page 79: ...805003404 PAD TANK BAND 4 4 011008020 HEX HEAD BOLT 2 REPLACES 0017108020 5 031108160 PLAIN WASHER 2 REPLACES 0041608000 6 0040008000 LOCK WASHER 2 7 020108060 HEX NUT 2 REPLACES 0030008000 8 38055220...

Page 80: ...PAGE 80 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENCLOSURE ASSY DCA 25SSAI ENCLOSURE ASSY...

Page 81: ...3 CENTER FRAME 1 20 7345131103 CENTER FRAME 1 21 012214035 HEX HEAD BOLT 8 REPLACES 0010014035 22 0041614000 PLAIN WASHER 16 23 030214350 LOCK WASHER 8 REPLACES 0040014000 24 020114110 HEX NUT 4 REPLA...

Page 82: ...PAGE 82 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ENCLOSURE ASSY DCA 25SSAI ENCLOSURE ASSY...

Page 83: ...EAD BOLT 8 REPLACES 0017108020 63 3335124003 SIDE DOOR LEFT SIDE 1 UP TO S N3311929 3335124013 SIDE DOOR LEFT SIDE 1 S N3311930 64 3335109804 LINING 1 65 B1561100804 STRIPE 1 REPLACES 3330631304 66 33...

Page 84: ...PAGE 84 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 DCA 25SSAI DECALS DECAL ASSY...

Page 85: ...0004 DECAL WARNING 1 M90320000 16 M9510100004 DECAL CAUTION 1 M91010000 17 M9520100503 DECAL WARNING 1 REPLACES M9510100104 18 M9520100503 DECAL WARNING 1 REPLACES M9510100204 19 M9510200002 DECAL MQ...

Page 86: ...PAGE 86 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 CYLINDER HEAD AND COVER ASSY CYLINDER HEAD AND COVER ASSY...

Page 87: ...NLET INSERT 4 8 5117110260 VALVE SEAT EXHAUST INSERT 4 9 5117210160 VALVE INLET HEAD GUIDE 4 9 1 5117210160 VALVE EXHAUST HEAD GUIDE 4 11 5111501080 HOT PLUG ASSY 4 14 5125690060 INLET AND EXHAUST VAL...

Page 88: ...PAGE 88 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY...

Page 89: ...HAMBER COVER ASSY 1 28 9113111530 FRONT CYL BLOCK PLATE 1 29 5113120110 FRONT PLATE PACKING 1 31 9081510240 FRONT PLATE STRAIGHT PIN 2 32 9019008220 BOLT 3 36 9099022990 ROCKER OIL FEED NIPPLE 1 37 90...

Page 90: ...PAGE 90 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 TIMING GEAR ASSY TIMING GEAR ASSY...

Page 91: ...M QTY REMARKS 1 5113110282 TIMING GEAR CASE 1 2 9113211480 GEAR CASE COVER 1 3 9099206010 PACKING 1 4 901906140 BOLT 4 8 9113120460 PACKING 2 9 5096250790 OIL SEAL 1 12 9113270450 POINTER 1 14 9113120...

Page 92: ...PAGE 92 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSY...

Page 93: ...1 5 5113410191 FLYWHEEL HOUSING 1 11 9113430391 COVER 1 12 9019006120 BOLT 6 21 5113490380 STIFFENER RIGHT SIDE 1 22 5113490370 STIFFENER LEFT SIDE 1 23 9019110200 BOLT 2 23 1 9019110180 BOLT 2 31 90...

Page 94: ...PAGE 94 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 OIL PAN ASSY OIL PAN ASSY...

Page 95: ...PACKING 1 6 9112150810 CRANK CASE 1 17 5113670040 OIL CASE PACKING 1 24 9992023160 OIL THERMO PLUG 1 26 9095714160 PLUG PACKING 1 29 9019106160 BOLT 30 31 9112193160 DISTRIBUTION PLATE 1 32 903090616...

Page 96: ...PAGE 96 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 OIL PUMP ASSY ISUZU C240 OIL PUMP ASSY...

Page 97: ...31008010 OIL PUMP ASSY 1 INCL ITEMS W 6 5131200040 ROTOR SET 1 INCL ITEMS W 8 9131290170 PIN 1 11 9098780840 PIN 1 12 9131280790 PINION 1 13 9131130771 COVER 1 14 9020408250 BOLT 4 15 9091505080 LOCKW...

Page 98: ...PAGE 98 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 CRANKSHAFT BRIDGE AND FLYWHEEL ASSY ISUZU C240 CRANKSHAFT BRIDGE AND FLYWHEEL ASSY...

Page 99: ...NUT 8 13 8941422080 CONN ROD BEARING SET STD 4 REPLACES 5122710050 13 1 8941631740 BEARING SET 0 25 4 13 2 8941631750 BEARING SET 0 50 4 14 8941396690 CRANKSHAFT ASSY 1 INCL ITEM W 15 9081612200 STRA...

Page 100: ...PAGE 100 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSY...

Page 101: ...FETY VALVE ASSY 1 INCL ITEM W 27 1096231630 O RING PACKING 1 28 5131600030 RELIEF VALVE ASSY 1 INCL ITEM W 29 9099209750 RELIEF VALE PACKING 1 70 8941434770 FUEL CART FILTER ASSY 1 INCL ITEMS W 72 894...

Page 102: ...PAGE 102 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 OIL PIPE ASSY OIL PIPE ASSY...

Page 103: ...RT NO ITEM QTY REMARKS 1 9133119810 OIL PUMP ASSY 1 2 5133111141 ROCKER OIL FEED PIPE 1 3 9099061051 BOLT 1 4 9099209000 PACKING 2 9 5133111740 OIL INJECTION PIPE 1 10 5096750220 ADAPTER 1 11 90957200...

Page 104: ...PAGE 104 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 WATER PUMP AND FAN ASSY WATER PUMP AND FAN ASSY...

Page 105: ...1 24 9136390010 BRIDGE UNITTHROWER 1 31 9136140430 PACKING 1 33 5090000890 BOLT 2 33 1 5090000880 BOLT 4 41 5136750390 ADJUSTING FAN BELT PLATE 1 50 9136416160 FAN PULLEY 1 51 9136420770 FAN SPACER 1...

Page 106: ...PAGE 106 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 INTAKE AND EXHAUST MAINIFOLD ASSY ISUZU C240 INTAKE AND EXHAUST MANIFOLD ASSY...

Page 107: ...8500 INTAKE STUD 2 20 9141416142 EXHAUST MANIFOLD 1 21 5093020020 EXHAUST STUD 1 30 5141111290 INLET PIPE 2 46 5141460180 GASKET 1 48 9091646080 PLAIN WASHER 7 49 9091505080 LOCK WASHER 7 51 909110408...

Page 108: ...PAGE 108 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 AIR CLEANER ASSY ISUZU C240 AIR CLEANER ASSY...

Page 109: ...O PART NO ITEM QTY REMARKS 3 5142102130 AIR CLEANER ASSY 1 INCL ITEMS W 5 5142150140 ELEMENT 1 27 5142110670 COVER 1 38 9142191410 INDICATOR 1 59 5142120560 DUST W BAFFLE PAN 1 76 5142170040 CLAMP 1 8...

Page 110: ...PAGE 110 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ENGINE FOOT ASSY ENGINE FOOT ASSY...

Page 111: ...10 ALTERNATOR BRACKET 1 30 9091505080 LOCKWASHER 1 31 9091114080 NUT 1 32 9091605120 PLAINWASHER 1 33 9829315110 CABLE ASSY 1 34 9019312450 BOLT 2 36 9010558320 BOLT 2 37 9019108400 BOLT 1 38 90916470...

Page 112: ...PAGE 112 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP ASSY INJECTION PUMP ASSY...

Page 113: ...40 INJECTION PUMP ASSY INJECTION PUMP ASSY 5 8943864440 INJECTION PUMP ASSY 1 REPLACES 5156010252 INCL ITEMS W 15 5157201400 GOVERNOR ASSY 1 20 8941415340 FEED PUMP ASSY 1 35 5157400720 AUTOMATICTIMER...

Page 114: ...PAGE 114 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ELECTRICAL PARTS ELECTRICAL PARTS...

Page 115: ...9822007640 ALTERNATOR 1 OCT 1992 4 9822531070 REGULATOR 1 8 9829317430 CABLE ASSY 1 12 9825119780 GLOW PLUG 4 14 9825301090 CONTROL 1 19 9829513240 INSULATOR CAP 2 20 9829513250 INSULATOR CAP 2 21 98...

Page 116: ...PAGE 116 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ACCESSORIES ACCESSORIES...

Page 117: ...RIES 50 5193100060 DRIVE ASSY 1 INCL ITEMS W 51 9193110240 CASE 1 52 9193110200 COVER 1 53 9193120060 PACKING 1 54 9193160270 GEAR 1 56 9193160170 GEAR 1 58 9019006160 BOLT 4 59 9090310100 NIPPLE 1 61...

Page 118: ...PAGE 118 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Page 119: ...PPET ROLLER 4 48 1156290010 TAPPET BUSHING 4 49 5156190410 TAPPET GUIDE 4 55 5156190340 TAPPET SHIM A R T 0 30 55 1 5156190350 TAPPET SHIM A R T 0 40 55 2 5156190360 TAPPET SHIM A R T 0 50 55 3 515619...

Page 120: ...PAGE 120 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Page 121: ...010 BALL BEARING GOV SIDE 1 77 2 9000906770 BALL BEARING GOV SIDE 1 82 9812250470 CAMSHAFT RING 1 83 9812250470 CAM RING GOV SIDE 1 84 5156290150 CAMSHAFT SHIM A R T 0 10 84 1 5156290160 CAMSHAFT SHIM...

Page 122: ...PAGE 122 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY...

Page 123: ...UMP COMP ASSY INJECTION PUMP COMP ASSY 108 9812214110 KEY 1 111 1156190820 BOLT 1 113 1157590010 PACKING 2 137 9097060370 BOLT 1 138 1096350070 PACKING 2 150 9812150780 TAPPET PLUG 4 162 9091606100 PL...

Page 124: ...PAGE 124 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 GOVERNOR COMP ASSY GOVERNOR COMP ASSY...

Page 125: ...5157291230 SCREW 1 40 9813211860 COVER 1 42 9813919070 O RING PACKING 1 43 5157290630 BOLT 2 44 9019006160 BOLT 2 47 9812350340 CAP 1 50 9813213230 FLYWEIGHT ASSY 1 52 5156190490 KEY 1 53 5157290340...

Page 126: ...PAGE 126 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 GOVERNOR COMP ASSY GOVERNOR COMP ASSY...

Page 127: ...SHIM 1 T 0 50 85 9813250970 SHIM A R T 0 30 86 9813253180 PLUG 1 88 9813250300 KEY 1 89 9813913070 COLLAR 1 90 9813254880 WASHER A R 93 5157250160 GUIDE LEVER ASSY 1 100 9813217130 LINK 1 101 11572902...

Page 128: ...PAGE 128 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 FEED PUMP COMP ASSY FEED PUMP COMP ASSY...

Page 129: ...1 11 9813550230 PLUG 1 12 9813550350 GASKET 1 15 5157540010 TAPPET ASSY 1 INCL ITEMS W 16 9813514030 ROLLER 1 17 9813514100 PIN 1 18 1157590020 GUIDE 2 26 9813516020 CHECK VALVE 2 27 1096230160 GASKE...

Page 130: ...PAGE 130 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 AUTOTIMER COMP ASSY AUTO TIMER COMP ASSY...

Page 131: ...R 6 7 5157490690 SHIM A R 6 8 5157490700 SHIM A R 6 9 5157490710 SHIM A R 7 9813450720 TIMER SPRING 2 11 9813453380 WASHER 1 12 9813453250 SHIM A R 12 1 9813453260 SHIM A R 12 2 9813453400 SHIM A R 12...

Page 132: ...PAGE 132 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 NOZZLE HOLDER COMP ASSY NOZZLE HOLDER COMP ASSY...

Page 133: ...ER COMP ASSY NOZZLE HOLDER COMP ASSY 5 5153410020 PUSH ROD 4 INCL ITEMS W 7 5153430020 SPRING 4 9 9153396010 SCREW 4 11 5153340030 NUT 4 12 9153390560 GASKET 4 13 9153390570 WASHER 4 21 9153326030 NUT...

Page 134: ...PAGE 134 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 STARTER COMP ASSY STARTER COMP ASSY...

Page 135: ...11160480 BRUSH 1 30 5811150130 REAR COVER ASSY 1 INCL ITEM W 32 5811190120 REAR METAL 1 33 5811160180 BRUSH HOLDER 1 INCL ITEMS W 35 5811170060 BRUSH SPRING 4 37 5811160490 BRUSH 2 50 5811190130 BRACK...

Page 136: ...PAGE 136 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY OCT 1992...

Page 137: ...7 5812141310 REAR COVER ASSY 1 INCL ITEMS W 8 5812141320 REAR COVER 1 9 5812190360 BRUSH REGULATOR 1 INCL ITEMS W 10 5812150460 BRUSH ASSY 1 11 5812291660 BOLT 2 12 5812150400 BRUSH 2 13 5812700040 R...

Page 138: ...PAGE 138 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 30 01 ISUZU C240 ALTERNATOR COMP ASSY ALTERNATOR COMP ASSY BEFORE OCT 1992...

Page 139: ...R ASSY 1 25 5812140010 COVER ASSY 1 INCL ITEMS W 27 9822316190 RECTIFIER ASSY 1 30 5812150010 HOLDER ASSY 1 33 9822316170 BRUSH 1 34 9822316180 BRUSH 1 35 9822350700 BOLT ASSY 1 39 9822319040 RECTIFIE...

Page 140: ...ll not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for a...

Page 141: ...PAGE 141 DCA 25SSAI PARTS AND OPERATION MANUAL FINAL COPY 06 29 01 NOTE PAGE...

Page 142: ...IAL NUMBER ON HANDWHEN CALLING P P P P PAR AR AR AR ARTS DEP TS DEP TS DEP TS DEP TS DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SE...

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