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MULTIQUIP Power Ultra-Silent DCA-45USI, Operation And Parts Manual

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MULTIQUIP Power Ultra-Silent DCA-45USI Operation And Parts Manual Download Page 59

DCA-45USI — OPERATION AND PARTS MANUAL (STD) — REV. #2  (04/22/05) — PAGE 59

ENGINE AND RADIATOR ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M1924200014

ENGINE ...............................................................1 ........ ISUZU BB-4JG1T

1-1

897049-7081

CARTRIDGE, OIL FILTER ...................................1 ........ REPLACES 0602041214

2

0605000048

RUBBER SUSPENSION

2

3

0030010000

HEX, NUT

2

4

0040010000

SPRING WASHER

2

5

0041210000

PLAIN WASHER

2

6

M1923200084

RADIATOR ...........................................................1 ........ 2951-293-0000

6A

0602011079

CAP, RADIATOR ..................................................1 ........ 6713-092-0901

7

M9312200104

MOUNT RUBBER

2

8

0016908040

HEX, HEAD BOLT

2

9

0207008000

HEX, NUT

2

10

M1311500003

RADIATOR HOSE

1

11

M1311500103

RADIATOR HOSE

1

12

0605515201

HOSE BAND

4

13

M1424700104

FAN GUARD

1

14

M1424700004

FAN GUARD

1

15

0016906016

HEX, HEAD BOLT

7

16

0602046582

AIR CLEANER ....................................................1 ........ FPG08-2527

16A

0602046681

ELEMENT, AIR CLEANER ..................................1 ........ P82-8889

17

0602040651

INDICATOR, AIR CLEANER ................................1 ........ RBX00-2352

18

M1374200104

BRACKET, AIR CLEANER

1

19

0602040556

BAND, AIR CLEANER

1

20

0016908020

HEX, HEAD BOLT

2

21

0207008000

HEX, NUT

2

22

0016910025

HEX, HEAD BOLT

2

23

M1374100003

HOSE, AIR CLEANER

1

24

M1374100103

HOSE, AIR CLEANER

1

25

0605515148

HOSE BAND

1

26

0605515200

HOSE BAND

2

27

0602022560

ADAPTER

1

28

M1320300304

PACKING

1

29

0602022561

90 DEG. ELBOW

1

30

0603306590

CONNECTOR

1

DCA-45USI — ENGINE AND RADIATOR ASSY.

Summary of Contents for Power Ultra-Silent DCA-45USI

Page 1: ...PARTS AND OPERATION MANUAL OPERATION AND PARTS MANUAL PARTS LIST NO M1871400004B Revision 2 04 22 05 DCA 45USI ULTRA SILENTTM SERIES GENERATOR THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES ...

Page 2: ...PAGE 2 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 ...

Page 3: ...inting Illustrations are based on the DCA 45USI Ultra Silent Generator Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations To find the latest revision of this publication visit our website at www mqpower com HERE S HOW TO GET HELP PLEASE HAVETHE MODEL AND SE...

Page 4: ...rator Outputs 28 29 Gauge Reading 30 Output Terminal Panel Connections 30 31 Pre setup 32 35 Generator Start up Procedure 36 38 Generator Shut down Procedure 39 Maintenance 40 41 Trailer Brakes Maintenance 42 Trailer Maintenance 43 44 Trailer Wiring Diagram 45 Engine Wiring Diagram 46 47 Generator Wiring Diagram 48 Generator Troubleshooting 49 Explanation of Codes in Remarks Column 50 Suggested Sp...

Page 5: ...eceived by our automated web parts order system or by fax qualify for the following extra discounts Ordered Standard Stock orders via orders 750 list and above Fax 3 10 Web 5 10 Special freight allowances when you order 10 or more line items via Web or Fax FedEx Ground Service at no charge for freight No other allowances on freight shipped by any other carrier Common nuts bolts and washers all ite...

Page 6: ... 6 e s a h P e l g n i S e g a t l o V C A V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M T 1 G J 4 B B U Z U S I e p y T d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 4 e k o r t S x e r o B m m 7 0 1 x m m 4 5 9 n i 1 2 4 x n i 6 7 3 t u p t u O d e t a R m p r 0 0 8 1...

Page 7: ...DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 PAGE 7 DCA 45USI DIMENSIONS SIDE AND FRONT Figure 1 Dimensions ...

Page 8: ... HAZARD SYMBOLS Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Potential hazards associated with trowel operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in...

Page 9: ...n result if operating in speed ranges above maximum allowable Respiratory Hazard ALWAYS wear approved respiratory protection ALWAYS wear approved eye and hearing protection Sight and Hearing hazard Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your trowel other property or the surrounding environment This generator other property o...

Page 10: ...n or fire could result causing severe bodily harm or even death High Temperatures Allow the engine to cool before performing service and maintenance functions Contact with hot components can cause serious burns The engine of this generator requires an adequate free flow of cooling air NEVER operate the generator in any enclosed or narrow area where free flow of theairisrestricted Ifthe airflowisre...

Page 11: ...nd place the circuit breaker in the OFF positionwhencontact with the output terminals is required There exists the possibility of electrocution electrical shock or burn which can cause severe bodily harm or even death Never use damaged or worn cables when connecting equipment to the generator Makesurepower c o n n e c t i n g cables are securely connected to the generator s output terminals insuff...

Page 12: ...harged a buildup of combustible gas will occur 4 ALWAYSkeepbatterychargingandcablesingoodworking condition Repair or replace all worn cables 5 ALWAYS recharge the battery in an vented air environment to avoid risk of a dangerous concentration of combustible gases 6 In case the battery liquid dilute sulfuric acid comes in contact with clothing or skin rinse skin or clothing immediately with plenty ...

Page 13: ...er tires should be inflated to 50 psi cold Also check the tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain ALWAYS attach trailer s safety chains to towing vehicle properly ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly The maximum speed for highway towing is 55 MPH unless posted ot...

Page 14: ...PAGE 14 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 Figure 2 Typical Generator Grounding Application DCA 45USI INSTALLATION ...

Page 15: ...vely and possibly burn the valves Mounting The generator must be mounted on a solid foundation such as concrete and set firmly on the foundation to isolate vibration of the generator when it is running The generator must set at least 6 inches above the floor or grade level in accordance to NFPA 110 Chapter 5 4 1 DO NOT remove the metal skids on the bottom of the generator They are to resist damage...

Page 16: ...d wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 45USI TOWING SAFETY PRECAUTIONS ALWAYS attach trailer s safety chain to bumper of towing vehicle ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly The maximum speed for highway towing is 55 MPH unlesspostedotherwise Recommendedoff roadtowing...

Page 17: ...heck the tires for proper inflation and wear Also check the wheel lug nuts for proper tightness 5 Frame Width Measurement is from fender to fender 6 Jack Stand Trailer support device with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 1...

Page 18: ...umber of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA 45USI GENERATOR DECALS ...

Page 19: ...DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 PAGE 19 DCA 45USI GENERATOR DECALS ...

Page 20: ...ring steadystateloads thepowerfromthevoltageregulatorissupplied fromtheparallelconnectionsofAtoB AtoD andCtoD Thesethree phasesofthevoltageinputtothevoltageregulatorarethenrectified andaretheexcitationcurrentfortheexcitersection Whenaheavyload suchasamotorstartingorashortcircuitoccurs theautomaticvoltageregulator AVR switchestheconfigurationof theopendeltatotheseriesconnectionofBtoC Thishastheeffe...

Page 21: ...I N O I T P I R C S E D 1 y l b m e s s A r e l f f u M 2 y l b m e s s A e n i g n E 3 y l b m e s s A r e n a e l C r i A 4 y l b m e s s A r o t a r e n e G 5 y l b m e s s A l a n i m r e T t u p t u O 6 y l b m e s s A k n a T l e u F 7 y l b m e s s A y r e t t a B 8 y l b m e s s A l e n a P l o r t n o C r o t a r e n e G 9 y l b m e s s A l e n a P g n i t a r e p O e n i g n E ...

Page 22: ...t terminals or to be switched off 5 Voltage Regulator Control Allows 15 manual adjustment of the generator s output voltage 6 Frequency Meter Indicates the output frequency in hertz Hz Normally 60 Hz 1 Hz 7 ACVoltmeter Indicates the output voltage present at the U V and W OutputTerminal Lugs Located behind the generator control panel is the Generator Control Box This box contains some of the neces...

Page 23: ...it may be several minutes before the lamp illuminates 7 Fuel Leak Detected Alarm This indicates that liquid is present in the fuel tank containment basin Drain the containment basin and repair any leaks 8 Tachometer Indicates engine speed in RPM s for 60 Hz operation This meter should indicate 1800 RPM s when the rated load is applied In addition a built in hour meter will record the number of ope...

Page 24: ...ptacles 20 amp z Two 2 GFCI Circuit Breakers 20 amps z One Main Circuit Breaker 110 amps z Five 5 Output Terminal Lugs U V W O Ground OutputTerminal Panel TheOutputTerminalPanel Figure7 shownbelowislocated ontheright handside leftfromcontrolpanel ofthegenerator Lift up on the cover to gain access to receptacles and terminal lugs Terminallegs O and Ground are considered bonded grounds Figure 7 Outp...

Page 25: ... all three receptacles is dependent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 10 on the control panel to obtain the desired voltage Turning the knob clockwise will increasethe voltage turning the knob counter clockwise will decrease the voltage Figure 9 240 VAC Twist Lock Auxiliary Receptacles DCA 45USI OUTPUT TERMINAL PANEL FAMILIARIZATION ...

Page 26: ... an overload both the circuit breaker and the over current relay may trip If the circuit breaker can not be reset the reset button on the over cur rent relay must be pressed The over current relay is lo cated in the control box Figure 13 Over Current Relay Blower Fan This unit has an intake fan located at the rear of the machine to draw outside air into the cabinet to cool the engine The fan has a...

Page 27: ... power tools pay close attention to the required starting current capacity NOTE WATTS l VOLTAGE x AMPERAGE Three Phase Load When calculating the power requirements for 3 phase power use the following equation NOTE An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 5 NOTE d a o L...

Page 28: ...e selector switch Figure 15 is located above the UVWO Hard Wire Hook up Panel It has been provided for ease of voltage selection CAUTION CAUTION CAUTION CAUTION CAUTION NEVER change the position of the voltage selectorswitchwhiletheengineisrunning ALWAYS place circuit breaker in the open position before selecting voltage Voltage Selector Switch Locking Button The voltage selector switch has a lock...

Page 29: ...e 340 139 position Figure 20 AC Ammeter Amp reading on U lug Figure 19 AC Ammeter Change Over Switch The ammeter gauge will only show a reading when the Output Terminal Lugs are connected to a load and in use NOTE ReadingVoltage To determine the voltage between two terminal lugs set the AC Voltmeter Change Over Switch to the appropriate setting Figure 17 to activate the AC Voltmeter Gauge Figure 1...

Page 30: ...tput Terminal Lugs 240 139V Three Phase Connections 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 22 3 Turn the voltage regulator knob Figure 23 clockwise to increase voltage output turn counterclockwise to decrease voltage output 3Ø 208V 1Ø120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 3Ø 240 139 position as shown in Figure 24 Figure 23 Voltage...

Page 31: ...ge regulator knob Figure 23 clockwise to increase voltage output turn counterclockwise to decrease voltage output 1Ø 240V 120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 1Ø 240 120 position as shown in Figure 28 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 29 3 Turn the voltage regulator knob Figure 23 clockwise to increase voltage output turn c...

Page 32: ...on CG 4 z API Service Classification CF 4 z ACEA Specification E3 z ACEA Specification E2 Other types of motor oils may be substituted if they meet the following requirements l i O r o t o M d e d n e m m o c e R 1 1 e l b a T e g n a R e r u t a r e p m e T l i O e p y T 7 7 o r e t a e r g d n a F 5 2 o r e t a e r g d n a C 0 4 E A S r o 0 4 W 5 1 E A S 2 3 o 7 7 o t F o F 0 o 5 2 o t C o C 0 3...

Page 33: ... its vapors are dangerous to yourhealthandthesurroundingenvironment Avoid skin contact and or inhaling fumes ALWAYS place trailer on firm level ground before refueling NOTE 3 NEVER overfill fuel tank It is important to read the fuel gauge when filling trailer fuel tank DONOTwaitfor fuel to rise in filler neck See Figure 34 Figure 34 Full Fuel Tank Figure 35 Fuel Expansion WARNING WARNING WARNING W...

Page 34: ...CAUTION CAUTION CAUTION CAUTION CAUTION Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the negative battery terminal disconnected Air Cleaner Periodic cleaning replacement is necessary Inspect it in ...

Page 35: ...exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electrical damage to thegeneratorwilloccur Payclose attention to the polarity...

Page 36: ... NEVER manually start the engine with the main GFCI or auxiliary circuit breakers in the ON closed position CAUTION 1 Be sure and place the main G F C I and aux circuit breakers Figure 40 in the OFF position prior to starting the engine Before Starting Figure 38 Main Aux and GFCI Circuit Breakers 2 Connect the load to the Output Terminal Lugs or auxiliary receptaclesas shown in Figure 39 These loa...

Page 37: ...d level use the voltage adjustment control knob Figure 47 to increase or decrease the voltage until you reach the desired voltage 7 Let the engine run for 3 5 minutes and listen and check for any abnormal sounds or smells Check for fuel leaks and noises that would associate with a loose cover or hardware Check the electric motor fan cooling the radiator for abnormal speed sound or vibration condit...

Page 38: ...normal operating conditions the coolant temperature is between 165 and 203 degrees Fahrenheit Figure 50 Coolant Temperature Gauge 16 Observe the generator s ammeter Figure 53 and verify it reads the anticipated amount of current with respect to the load The ammeter will only display a current reading if the load is in use Figure 53 Ammeter Load Figure 52 Main AUX and GFCI Circuit Breakers ON 12 Th...

Page 39: ...ge or loosening that may have occured during operation 7 Check the engine oil coolant and fuel levels Replenish as necessary DCA 45USI GENERATOR SHUT DOWN PROCEDURE Automatic Shut down SystemWN This unit is equipped with safety devices to automatically stop the engine in the event of low oil pressure approx 14 PSI or high water temperature approx 221 F The alarm lamps on the Engine Control Panel F...

Page 40: ... c a v a s w o h s r o t a c i d n i n o i t c i r t s e r n e h w t n e m e l e r e t l i f r i a y r a m i r p e c a l p e R 3 20 s g u l p y n a n e s o o l o t y r a s s e c e n t o n s i t I g n i d e e l b r i a n e h w r e t l i f l e u f n o p m u p g n i m i r p h s u P 4 Service Daily If the engine is operating in very dusty or dry grass conditions a clogged air cleaner will result This ...

Page 41: ...d completely remove the tires CAUTION CAUTION CAUTION CAUTION CAUTION Allow engine to cool when flushing out radiator Flushingtheradiatorwhilehotcould cause serious burns from water or steam Air Removal If air enters the fuel injection system of a diesel engine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system according to the following p...

Page 42: ...gebrakingrequirestheinstallationofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically che...

Page 43: ...in serious injury Suspension The leaf suspension springs and associated components Figure 57 should be visually inspected every 6 000 miles for signs of excessive wear elongation of bolt holes and loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 17 Figure 57 Major Suspension Components WEAR PATTERN CAUSE SOLUTION CenterWear ...

Page 44: ...g nuts all the way down Tighten each lug nut in 3 separate passes as defined byTable 18 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 58 Wheel Lug Nuts Tightening Sequence DCA 45USI TRAILER MAINTENANCE s t n e m e r i u q e R e u q r o T e r i T 8 1 e l b a T e z i S l e e h W s s a P t...

Page 45: ...DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 PAGE 45 DCA 45USI TRAILERWIRING DIAGRAM Figure 59 Trailer Towing Vehicle Wiring Diagram ...

Page 46: ...PAGE 46 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI ENGINEWIRING DIAGRAM Figure 60 Engine Wiring Diagram ...

Page 47: ...DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 PAGE 47 DCA 45USI ENGINEWIRING DIAGRAM Figure 60 Engine Wiring Diagram Continued ...

Page 48: ...PAGE 48 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI GENERATORWIRING DIAGRAM Figure 61 Generator Wiring Diagram ...

Page 49: ...e v i t c e f e D e c a l p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 5 N C n o K d n a J s s o r c a s m h o 6 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I d e e p s t c e r r o c e h t o t t s u j d a d n a d e e p s e n i g n e k c e h C e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V ...

Page 50: ...articular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit If more than one of the same reference number is listed the last one listed indicates newest or latest part ava...

Page 51: ...the P N shown in the text pages of this book NOTE Qty P N Description 3 8970497081 OIL FILTER 3 8943692993 FUEL FILTER 3 0602046681 AIR ELEMENT 1 0602122272 UNIT OIL PRESSURE 1 0602123260 UNITWATERTEMPERATURE 1 8972606490 FAN BELT 3 8944024980 KEY STARTER SWITCH 1 0605505070 CAP FUEL TANK 1 9827200690 SENDER OIL PRESSURE ENGINE SIDE 1 8970785920 SENDER WATER TEMPERATURE ENGINE SIDE 2 0601802149 FU...

Page 52: ...PAGE 52 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI GENERATOR ASSY GENERATOR ASSY ...

Page 53: ...000209 BALANCING WEIGHT KIT 1 1 17 0071906310 BEARING 1 6310DDUC3 2 M1164400003 COUPLING RING 1 3 0012808030 HEX HEAD BOLT 6 4 B3130100103 STATOR ASSY 1 4 1 0845041904 GROMMET 2 5 M1164600003 COUPLING ADAPTER 1 6 0012810030 HEX HEAD BOLT 8 7 8041315202 END BRACKET 1 8 8041350013 FIELD ASSY EXCITER 1 9 0010308065 HEX HEAD BOLT 4 10 0042608000 SPRINGWASHER 4 11 0041208000 PLAINWASHER 4 12 0017108030...

Page 54: ...PAGE 54 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 55: ... LA7D1064 12 0027104016 MACHINE SCREW 2 12A 0207004000 HEX NUT 2 13 M1213500303 CONTROL BOX COVER 1 14 0016906016 HEX HEAD BOLT 4 15 M1201000004 SELECTOR SWITCH 1 VY 40 15A TBD KNOB SELECTOR 1 16 M1215601204 SWITCH BRACKET 1 17 0027103010 MACHINE SCREW 4 18 0016906016 HEX HEAD BOLT 4 19 0330000530 EDGING 1 20 M1215601104 SWITCH COVER 1 21 0016906016 HEX HEAD BOLT 3 22 0016906016 HEX HEAD BOLT 8 22...

Page 56: ...PAGE 56 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 57: ... M1224100104 STOPPER 1 42 0027105010 MACHINE SCREW 2 43 0027105010 MACHINE SCREW 4 44 M9220100004 SET SCREW 2 45 0080200007 SNAP RING 2 46 0602200432 EMERGENCY RELAY 1 897111 9621 47 0602202506 PREHEAT CONTROLLER 1 897246 5100 48 0016906020 HEX HEAD BOLT 3 49 0602200305 SAFETY RELAY 1 182553 0430 50 0602201400 RELAY 1 582550 0290 51 0016906016 HEX HEAD BOLT 3 52 0606503062 FUEL LEAK DETECTED SWITC...

Page 58: ...PAGE 58 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 ENGINE AND RADIATOR ASSY DCA 45USI ENGINE AND RADIATOR ASSY ...

Page 59: ...03 RADIATOR HOSE 1 11 M1311500103 RADIATOR HOSE 1 12 0605515201 HOSE BAND 4 13 M1424700104 FAN GUARD 1 14 M1424700004 FAN GUARD 1 15 0016906016 HEX HEAD BOLT 7 16 0602046582 AIR CLEANER 1 FPG08 2527 16A 0602046681 ELEMENT AIR CLEANER 1 P82 8889 17 0602040651 INDICATOR AIR CLEANER 1 RBX00 2352 18 M1374200104 BRACKET AIR CLEANER 1 19 0602040556 BAND AIR CLEANER 1 20 0016908020 HEX HEAD BOLT 2 21 020...

Page 60: ...PAGE 60 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 ENGINE RADIATOR ASSY DCA 45USI ENGINE AND RADIATOR ASSY ...

Page 61: ...1 49 0605515106 HOSE BAND 2 50 0199800730 HOSE 1 51 0269200480 BLOWBY HOSE 1 52 0605515198 HOSE BAND 2 53 0602120465 PICK UP TACHOMETER 1 58 M1358300104 HARNESS CLAMP 1 59 M1358300004 HARNESS CLAMP 1 60 0016908020 HEX HEAD BOLT 5 61 M1358300204 HARNESS CLAMP 1 62 0017110020 HEX HEAD BOLT 2 63 M1924200004 MOTOR FAN 1 64 0016910025 HEX HEAD BOLT 4 65 0602210810 ENGINE STOPPER 1 181900 1902 66 002710...

Page 62: ...PAGE 62 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSY ...

Page 63: ...004 SUPPORTER CABLE OUTLET COVER 1 16 0016906020 HEX HEAD BOLT 6 17 0601808803 CIRCUIT BREAKER 1 POLE 20A 2 QOU 120B 18 0601808804 CIRCUIT BREAKER 2 POLE 50A 3 QOU 250B 19 M1260700304 BREAKER FITTING COVER 1 19A 0222100150 CUSHION RUBBER 1 20 0016906020 HEX HEAD BOLT 2 21 0601812598 RECEPTACLE 2 GF 530EM 125V 20A X 2 22 0601812538 RECEPTACLE 3 CS6369 250V 50A 23 0027104016 MACHINE SCREW 10 23A 020...

Page 64: ...PAGE 64 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI BATTERY ASSY BATTERY ASSY ...

Page 65: ... 0602220187 BATTERY 1 2 M9310500014 BATTERY SHEET 1 3 M9103000304 BATTERY BAND 1 4 0602220920 BATTERY BOLT SET 2 5 0040006000 SPRINGWASHER 2 6 M1347200004 BATTERY CABLE 1 7 M1347200104 BATTERY CABLE 1 8 0016910020 HEX HEAD BOLT 2 9 0040510000 TOOTHEDWASHER 2 10 CABLE GROUND 1 MAKE LOCALLY DCA 45USI BATTERY ASSY ...

Page 66: ...PAGE 66 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 MUFFLER ASSY DCA 45USI MUFFLER ASSY ...

Page 67: ...4 22 05 PAGE 67 MUFFLER ASSY NO PART NO PART NAME QTY REMARKS 1 M1331100102 MUFFLER 1 2 0017112030 HEX HEAD BOLT 4 3 M1334000003 EXHAUST PIPE 1 4 0602320101 GASKET 1 894369 0210 5 0039308000 HEX NUT 6 6 0602325088 SEAL CLAMP 1 DCA 45USI MUFFLER ASSY ...

Page 68: ...PAGE 68 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI FUELTANK ASSY FUEL TANK ASSY ...

Page 69: ... SUPPORTER SHEET 4 4 0016908020 HEX HEAD BOLT 4 5 0016908065 HEX HEAD BOLT 2 5A 0207008000 HEX NUT 6 6 0191301300 VENT HOSE 1 7 0605515109 HOSE BAND 2 8 897211 2730 FUEL FILTER 1 REPLACES 0602042203 8A 897213 4720 CARTRIDGE FUEL FILTER 1 REPLACES 0602042701 9 M1367700004 BRACKET FUEL FILTER 1 10 0016908020 HEX HEAD BOLT 4 11 0191200550 SUCTION HOSE 1 12 0191201600 SUCTION HOSE 1 13 0605515108 HOSE...

Page 70: ...PAGE 70 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 71: ...36 GROMMET C30 SG 60A 2 11 0601850266 GROMMET C30 SG 28A 4 12 M1424500204 BLOWBY COVER 1 13 0016906016 HEX HEAD BOLT 6 14 M1424500104 GUARD 1 15 0016906016 HEX HEAD BOLT 4 16 0016908020 HEX HEAD BOLT 8 17 0016908020 HEX HEAD BOLT 4 18 M1424200504 DUCT COVER 2 19 0016906016 HEX HEAD BOLT 16 20 M1311600104 HOSE COVER 1 S N 8200001TO 8200080 20 M1484400004 HOSE COVER 1 S N 8200081 20 M1484400103 HOSE...

Page 72: ...PAGE 72 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 73: ...ASHER 8 37 M9113000002 DOOR HANDLE ASSY 1 38 0021806016 MACHINE SCREW 4 38A 0030006000 HEX NUT 4 39 M9112100404 HINGE 2 40 M9112100604 HINGE 2 41 0016908020 HEX HEAD BOLT 8 42 M1464000002 ROOF PANEL 1 42A M1494500004 ACOUSTIC SHEET 1 43 0016908020 HEX HEAD BOLT 18 S N 8200001TO 8200080 43 0019208020 HEX HEAD BOLT 18 S N 8200081 44 M1465400104 COVER 1 45 0016908020 HEX HEAD BOLT 2 S N 8200001TO 820...

Page 74: ...PAGE 74 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 75: ... SCREW 8 54A 0030006000 HEX NUT 8 55 M9112100404 HINGE 4 56 M9112100504 HINGE 4 57 M9112100604 HINGE 8 58 0016908020 HEX HEAD BOLT 32 59 0016908020 HEX HEAD BOLT 2 60 0601850097 STOPPER 5 61 0027208025 MACHINE SCREW 5 62 0605503062 FUEL LEAK DETECTION SWITCH 1 S N 8200081 63 M1414800104 BRACKET 1 S N 8200081 64 0017108020 HEX HEAD BOLT 2 S N 8200081 DCA 45USI ENCLOSURE ASSY THE SERIAL NUMBER MAY B...

Page 76: ...PAGE 76 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI RUBBER SEALS ASSY RUBBER SEALS ASSY ...

Page 77: ... 9 0228900445 SEAL RUBBER 1 10 0229200455 SEAL RUBBER 1 11 0228100870 SEAL RUBBER 2 12 0229200840 SEAL RUBBER 1 13 0229200560 SEAL RUBBER 2 14 0229200790 SEAL RUBBER 1 15 0228800800 SEAL RUBBER 1 S N 8200001TO 8200080 15 0228800800 SEAL RUBBER 2 S N 8200081 16 0228900475 SEAL RUBBER 1 S N 8200001TO 8200080 16 0228900470 SEAL RUBBER 1 S N 8200081 17 0228800475 SEAL RUBBER 1 S N 8200001TO 8200080 17...

Page 78: ...PAGE 78 DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 DCA 45USI NAMEPLATE AND DECALS ASSY NAME PLATE ASSY ...

Page 79: ...9510100004 DECAL CAUTION HOT PARTS 1 M91010000 17 M9512200004 DECAL MQ 1 M91220000 18 M9520000004 DECAL GROUND 1 M92000000 19 M9520000104 DECAL AMMETER CHANGE OVER SW 1 M92000010 20 M9520000204 DECAL VOLTMETER CHANGE OVER SW 1 M92000020 21 M9520100004 DECAL WARNING ELECTRIC SHOCK HAZARD 2 M92010000 22 M9520100204 DECAL CAUTION 1 M92010020A 23 M9520100304 DECAL SAFETY INSTRUCTION 1 M92010030 24 M95...

Page 80: ... andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 The sender will be notified of any materialreceivedthatisnotacceptable 8 Such material will be held for five workingdaysfromnotification pending instructions If a reply is not received within five days the material will be returnedtothesenderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at time of the original p...

Page 81: ...DCA 45USI OPERATION AND PARTS MANUAL STD REV 2 04 22 05 PAGE 81 NOTE PAGE ...

Page 82: ...IAL NUMBERON HANDWHENCALLING MQ POWER CORPORATE OFFICE 18910 Wilmington Ave 800 421 1244 Carson CA 90746 FAX 310 632 2656 Email mqpower multiquip com Internet www mqpower com PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICALASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTYDEPARTMENT 800 835 2551 EXT ...

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