MULTIQUIP NIGHTHAWK LT 12P Parts Manual Download

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Parts Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

nIGHtHaWK sErIEs

MODEls lt12D, lt12P

DEDIcatED lIGHt tOWEr

(DEutZ F3M1008F DIEsEl EnGInE)

(lOMBarDInI lDW 1003 DIEsEl EnGInE)

(PErKIns 103-10 DIEsEl EnGInE)

Revision #17 (06/03/11)

Pn 49119

Summary of Contents for NIGHTHAWK LT 12P

Page 1: ...To find the latest revision of this publication visit our website at www multiquip com NIGHTHAWK SERIES MODELs lt12d LT12P dedicated light tower DEUTZ F3M1008F DIESEL ENGINE LOMBARDINI LDW 1003 DIESEL...

Page 2: ...S N 901682 And Above 26 27 Lamp Assembly S N 901681 And Below 28 29 Lamp Assembly S N 901682 And Above 30 31 Control Panel Ballast Assy S N 904384 Below 32 33 Control Panel Ballast Assy S N 904385 Abo...

Page 3: ...Parts Diagrams Order Parts Print Speci cation Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5...

Page 4: ...rantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column n...

Page 5: ...246060 Oil Switch 1 185046160 Alternator 1 100AC Electric Panel Control Box 1 185086610 Starter LT12 SERIES LIGHT TOWER with NEW STYLE LAMP S N 901682 AND ABOVE 1 to 3 units Qty P N Description 2 200Z...

Page 6: ...page 6 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 NAMEPLATES AND DECALS 1 9 20 21 22 16 24 23 25 21 26 LEFT DOOR 27 RIGHT DOOR 28 P N 36092 WARNING 29 2 3 4 5 6 8 1 7 RIGHT FRONT...

Page 7: ...126 DECAL INSERT FORKS 1 REPLACES DCL103 16 49026 DECAL MQ MULTIQUIP 36 RED 1 20 49012 DECAL LOOSEN TO TURN MAST 1 REPLACES DCL116 21 35137 DECAL READ MANUAL ASK FOR TRAINING 2 22 49029 DECAL NIGHTHAW...

Page 8: ...nual rev 17 06 03 11 NAMEPLATES AND DECALS 2 T L 17 P N 29047 18 19 REAR T 1 0 1 9 10 MULTIPLE TRAILER VIN 11 12 13 14 15 16 LEFT 30 31 30 30 32 TOP P N 49007 120 VAC 15A G F C I BREAKER 240 VAC 30A M...

Page 9: ...NCHION LATCH 1 REPLACES DCL109 DCL104 15 49028 DECAL NIGHTHAWK LT12 ROAD SIDE 1 16 49026 DECAL MQ MULTIQUIP 36 RED 1 17 29132 DECAL SHUT DOWN 1 18 29047 DECAL HIGH VOLTAGE 1 19 49027 DECAL MQ MULTIQUI...

Page 10: ...TEM 9 DOOR HOLD BACK ASSY 2 OLD STYLE REAR PANEL NO LONGER AVAILABLE WHEN REPLACING PANEL USE P N 29559 REAR PANEL ASSY 28 46 47 49 49 15 48 48 15 8 34 9 46 47 3 3 PIANO HINGE AND RIVETS INCLUDED WITH...

Page 11: ...ARRIAGE 1 4 20 x 3 4 4 19 0948 WASHER FLAT SAE 1 4 7 20 29610 LIGHT KIT STOP TAIL 2 21 29611 LIGHT 2 ROUND RED M146R 2 22 29607 BRACKET LIGHT SWITCH 1 23 29552 BRACKET LICENSE PLATE W LIGHT 1 24 29663...

Page 12: ...AILER 26 32 5 1 1 5 22 2 1 8 27 8 1 2 1 5 1 42 1 1 5 31 9 8 33 8 5 5 15 23 12 18 14 11 15 16 13 17 20 21 35 36 36 37 38 39 18 19 40 3 6 7 5 1 1 NOTES INCLUDED WITH ITEM 9 DOOR HOLD BACK ASSY 2 LIGHT S...

Page 13: ...YLOC 10 32 4 18 29712 BOLT CARRIAGE 1 4 20 X 3 4 9 19 0948 WASHER FLAT SAE 1 4 5 20 29610 LIGHT KIT STOP TAIL 2 21 29899 LIGHT 2 1 2 SIDE MARKER RED 143R 2 22 29607 BRACKET LIGHT SWITCH 1 23 29552 BRA...

Page 14: ...3 4 4 5 5 6 7 7 8 9 10 11 13 12 8 15 16 17 16 18 15 19 20 21 22 23 24 25 26 31 32 33 34 35 36 37 38 39 1 27 28 28 28 29 29 29 30 30 30 CABINET LOW ER PANEL NEW STYLE FENDER OLD STYLE FRAME OLD STYLE F...

Page 15: ...EMS W 19 363259 WASHER SPINDLE 2 20 363258 COTTER PIN 2 21 363257 SPINDLE NUT 1 1 4 2 22 363275 SEAL GREASE 2 23 363277 GREASE CAP AG 2 24 568067 RUBBER PLUG AG 2 25 19045 WHEEL TIRE ST175 80 13 L R C...

Page 16: ...LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 MAST ASSY 12 32 35 11 30 2 26 31 32 33 25 28 34 14 10 21 29 30 2 13 16 10 10 21 30 2 A NOTES SEE WINCH ASSY A 22 9 16 24 36 38 37 35 42 3 14 33 43 2...

Page 17: ...IS 1 2 X 1 75 EFF 1 28 29075 SCREW HHC 1 2 13 X 1 DRILLED 1 29 29114 WASHER FENDER 1 2 x 2 MLT 1 30 29155 SHEAVE 2 00 OD X 0 500 ID 3 31 29652 TUBE BOTTOM TOWER W A 1 S N 903837 AND BELOW 31 29941 TUB...

Page 18: ...page 18 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 PART OF FRAME 2 1 4 5 7 6 8 9 10 11 19 18 21 17 16 20 15 14 13 12 NOTES SEE WINCH ASSY A A 23 Mast raise lower assy...

Page 19: ...CREW HHC 1 2 13 x 5 5 IN 1 8 29018 SPACER 75 OD x 5 ID x 1 59 IN 2 9 29016 GUIDE WIRE ROPE 2 10 29155 SHEAVE 2 OD x 5 IN ID 1 11 10176 NUT NYLOC 1 2 13 IN 1 12 29077 SCREW HHC 5 8 11 x 9 5 IN 1 13 294...

Page 20: ...5 9 11 12 13 14 17 18 13 19 33 21 33 22 19 15 27 25 24 26 27 25 24 34 28 17 RATCHET KIT 26 RATCHET KIT CABLE KEEPER KIT CABLE KEEPER KIT INPUT SHAFT KIT INPUT SHAFT KIT 20 INPUT SHAFT KIT 29 1 1 10 16...

Page 21: ...4 CAP SCREW 3 8 16 1 STD HDW PURCHASE LOCALLY 15 1564S01 INPUT SHAFT 1 16 1563S01 KIT INPUT SHAFT 1 INCLUDES ITEM W 17 LOCK NUT 1 2 13 3 18 SPACER 1 19 BUSHING 2 20 SHAFT BRAKE DISC 1 21 RATCHET GEAR...

Page 22: ...ies LIGHTTOWER parts manual rev 17 06 03 11 1 13 NOTES REFER TO MAST AND TRAILER ASSEMBLIES FOR WINCH MOUNTING HARDWARE 3 2 5 4 6 9 8 12 14 14 15 16 4 17 18 19 20 21 22 23 24 16 25 26 27 A A winch ASS...

Page 23: ...3 GEAR COVER PLATED 1 8 DL304755 REEL 1 9 DL304221 ROPE CLAMP KIT 1 12 DL204808 REEL SPACER 1 13 DL404891 BASE 1 14 DL204803 NUT 2 15 DL404579 LOCKOUT LEVER 1 16 DL204364 SPRING 2 17 DL205127 BOLT 1 1...

Page 24: ...14 13 10 11 9 1 TO SECURE COIL CORD ASSEMBLY P N 29433 INSERT CLIP P N 11505 TO INSIDE OF TUBE AS SHOWN AND ROUTE CORD THROUGH OPENING OF CLIP NOTES CONNECT THIS END OF COIL CORD ASSEMBLY TO BALLAST B...

Page 25: ...2 10 0447 WASHER FLAT 1 2 SAE 2 2 11 3215 SCREW HHC 1 2 13 X 3 1 2 2 13 29161 SCREW HHC 1 2 13 X 1 SS 4 14 29162 WASHER HS 1 2 SS 4 15 29042 RECEPTACLE FEMALE J1 J2 J3 J4 4 17 19972 REFLECTOR RED 1 1...

Page 26: ...9433 INSERT CLAMP P N 11505 TO INSIDE OF TUBE AS SHOWN AND ROUTE CORD THROUGH OPENING OF CLIP NOTES CONNECT THIS END OF COIL CORD ASSEMBLY TO BALLAST BOX SEE COIL CORD ASSY 2 22 18 20 13 19 11 15 16 1...

Page 27: ...DUIT 1 5 19965 CORD GRIP HUBBELL 07401017 1 7 11505 CLAMP 1 9 3254 TERMINAL RING 16 14 3 8 IN 1 11 06503 026 SCREW HHC 1 2 13 X 3 1 4 IN 2 13 29781 TEE BAR LIGHT MOUNT MLT DLT SPERO 1 14 29168 RECEPTA...

Page 28: ...1 LIGHT FIXTURE JUNCTION BOX BLACK WHITE 1 2 3 4 5 9 6 8 7 10 17 NOTES INCLUDED WITH SOCKET W LEADS ASSEMBLY ITEM 8 1 BLACK WHITE GREEN 11 21 22 23 24 26 27 12 14 15 18 25 28 13 29 30 31 20 2 2 INCLUD...

Page 29: ...13 4110624000 WASHER 1 2 EXT TOOTH SS 4 14 6900446 SEAL RING 755 ID 4 15 6900447 STRAIN RELIEF 4 17 4101021 TRUNION YOKE 4 18 63960 SCREW HHCS 1 2 13 X 1 1 4 4 19 29162 WASHER LOCK HS 1 2 SS 4 20 196...

Page 30: ...page 30 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 17 18 16 23 1 4 2 3 6 8 22 15 10 11 12 24 19 21 5 5 9 7 26 27 15 25 29 28 OLD STYLE NEW STYLE 30 19 LAMP assy s n 901682 and ABOVE...

Page 31: ...1 NEW STYLE 12 Z FSCR9 BOLT HEX HEAD ZINC PLATED 1 2 13 X 1 1 2 IN 2 15 90Z G 102 GASKET HEX 5 OR 6 1 16 70Z SK65 MOGUL SOCKET W ANTI VIBRATION GASKET 1 17 MVR1000BT37 BULB LIGHT FIXTURE 1 18 50Z D R...

Page 32: ...I MODELS ONLY PERKINS MODELS ONLY 6 2 4 5 7 12 15 14 13 17 16 18 19 20 21 28 23 25 24 22 48 47 41 38 4 3 9 11 8 33 32 30 34 46 31 27 27 1 3 4 10 26 WIRING KIT 49 43 45 40 39 44 42 50 51 35 F 425V 18 F...

Page 33: ...607 BRACKET LIGHT SWITCH DLT 1 25 0131 A SCREW HHC 1 4 20 X 3 4 IN 2 26 0181 B WASHER LOCK 1 4 IN MED 2 27 0948 WASHER FLAT SAE 1 4 10 28 19266 NUT BLIND 1 4 20 X 10 GA 32 29 12287 SCREW THP 1 4 20 X...

Page 34: ...CONTROL PANEL BALLAST ASSY S N 904385 AND ABOVE 28 WIRING KIT 29 22 31 8 41 40 39 6 6 6 19 18 14 15 6 7 12 24 7 20 21 A 10 35 36 36 34 9 16 9 10 45 42 42 43 43 44 20 21 5 12 13 7 23 32 6 3 11 13 33 1...

Page 35: ...20 29655 FITTING STRAIN RELIEF HEYCO 3234 2 21 29656 LOCKNUT NYLON 2 22 29712 BOLT CARRIAGE 1 4 20 X 3 4 8 23 29796 CLAMP CUSHIONED LOOP 1 3 4 DIA X1 1 24 29797 NUT BLIND 10 32 X 02 13 GRIP 6 25 W2910...

Page 36: ...ts manual rev 17 06 03 11 Fuel Tank Assy 2 3 4 5 6 5 7 8 9 10 11 11 12 11 13 11 1 NOTES FUEL TANK ASSY ITEM 1 INCLUDES ITEMS WITHIN DASHED LINES A B A CLAMP ITEM 11 IS INCLUDED WITH FUEL TANK ASSY ITE...

Page 37: ...FUEL TANK 1 5 19633 BUSHING FUEL 3 6 12006 FITTING 90 1 7 29677 FITTING 90 1 S N 904605 AND BELOW 7 20795 VALVE SHUTOFF 4MBARB X 6SBARB SCREEN 1 S N 904306 AND ABOVE 8 19661 VALVE SHUTOFF 5BARB X 6SBA...

Page 38: ...page 38 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 Battery Assy CONNECT TO CHASSIS GND CONNECT TO STARTER SOLENOID RED BLACK 1 2 3 4 5 6 2...

Page 39: ...NO PART NO PART NAME QTY REMARKS 1 29693 CABLE POS BATTERY 1 PERKINS ENGINES ONLY 1 10313 CABLE POS BATTERY 1 DEUTZ LOMBARDINI ENGINES 2 29661 BATTERY TRAY 1 3 12278 CABLE NEG BATTERY 1 4 10315 BATTER...

Page 40: ...page 40 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 ENGINE Assy pERKINS 7 6 8 9 11 12 13 14 18 17 16 15 1 4 5 2 3 10 19...

Page 41: ...OSTAT 1 6 140517000 FILTER OIL 1 7 26560017 FILTER ELEMENT KIT FUEL 1 8 185086610 STARTER ASSY 1 9 185046160 ALTERNATOR 1 10 80109049 VBELT FAN 1 11 185246060 SWITCH OIL 1 12 385720101 SENDER OIL 1 13...

Page 42: ...page 42 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 ENGINE Assy DEUTZ LOMBARDINI 2 4 9 10 11 12 13 13 14 14 15 15 16 17 18 19 20 21 22 23 24 25 26 27 28 6 8 1 3 7 29...

Page 43: ...UFFLER 1 10 10855 CLAMP 1 1 2 MUFFLER 1 11 29645 EXHAUST PIPE 1 12 29937 BRACE LOWER MUFFLER 1 13 21584 BOLT M10 1 5P X 35MM 2 14 0161 C WASHER LOCK 5 16 MED 2 15 29938 SPACER MUFFLER BRACKET 3 8 X 3...

Page 44: ...page 44 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 Generator engine mounting assy Perkins 10 9 13 14 5 4 3 2 11 12 13 6 13 14 10 13 15...

Page 45: ...6 3 0655 SCREW HHC 5 16 18 x 75 6 4 0166 A WASHER LOCK 3 8 MED 8 5 1023 SCREW HHC 3 8 16 x 1 1 4 GR 5 8 6 1023 SCREW HHC 3 8 16 X 1 1 4 GR 5 1 9 29684 SUPPORT MECC ALTE GENERATOR 1 10 29649 MOUNT VIB...

Page 46: ...1 11 12 12 12 12 27 24 24 11 7 7 15 15 4 4 10 10 10 17 25 26 26 20 28 21 2 18 5 21 2 18 18 13 1 2 3 1 2 SQUARE GENERATOR MOUNTING CONFIGURATION S N 902148 AND BELOW ROUND GENERATOR MOUNTING CONFIGURAT...

Page 47: ...YLOC 3 8 16 4 ROUND GEN 11 4001 WASHER FLAT USS 3 8 PLD 2 SQUARE GEN 11 4001 WASHER FLAT USS 3 8 PLD 8 ROUND GEN 12 29649 MOUNT VIBRATION KORFUND RB1 200 2 13 1456 NUT HEX FINISH 3 8 16 6 14 MOUNT FRO...

Page 48: ...page 48 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 Generator engine mounting assy deutz lombardini S N 904548 AND ABOVE 4 11 12 13 14 15 1 1 2 2 3 3 4 4 5 6 7 8 9 10 5 6 7 8 9 10...

Page 49: ...054 A WASHER LOCK 1 2 MED 4 4 8156 SCREW HHC 3 8 16 X 2 1 2 4 5 0655 SCREW HHC 5 16 18 X 3 4 8 6 29269 MOUNT VIBRATORY ENGINE 4 7 19470 WASHER FLAT 5 16 USS 8 8 5283 NUT NYLOC 5 16 18 8 9 29043001 WHE...

Page 50: ...page 50 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 Generator assy S N 902148 AND BELOW 16 2 3 8 17 14 9 4 7 5 15 10 11 1 6...

Page 51: ...91504 STATOR 130 4 1 4 0391700135 COVER FRONT 1 5 4500561290 ROTOR 130 4 1 INCLUDES ITEMS W 6 FAN 1 7 BEARING REAR 1 8 BOLT COVER SECURING 4 OBTAIN LOCALLY 9 0390601031 BAND PROTECTION IP23 1 10 HUB C...

Page 52: ...page 52 LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 Generator assy S N 902149 AND ABOVE 1 2 3 4 5 6 7 8 9 10 11 12 13 2 15 16 17 18 19 20 5 21...

Page 53: ...BRACKET 1 7 GELT3ENCBAND ENCLOSING BAND 1 8 GELT3100STATOR60 WOUND STATOR AND FRAME 1 9 6102208192 DRIVE END BRACKET 1 10 6102208193 INTERCHANGEABLE FLANGE 1 11 6110611508 RING SPACER 1 12 GEECO3DISC6...

Page 54: ...COIL CORD ASSY REPLACES P N 19955 6 WIRE COIL CORD ASSY NOTES CONNECT THIS END OF COIL CORD ASSY TO BALLAST BOX REFERENCE ELECTRICAL SCHEMATIC DIAGRAM IN OPERATION MANUAL 3 1 3 2 2 WHEN REPLACING 6 W...

Page 55: ...PART NO PART NAME QTY REMARKS 1 29433 COIL CORD ASSY 1 INCLUDES ITEMS W 2 3254 TERMINAL RING 16 14 3 8 1 3 11947 TERMINAL FEM 16 14 PUSH ON INS 4 4 19687 CRIMP SLEEVE 30 410 7 5 19688 INSULATOR SPLIC...

Page 56: ...ucts h Items purchased in kits 7 The sender will be noti ed of any material received that is not acceptable 8 Such material will be held for five working days from noti cation pending instructions If...

Page 57: ...LT12 Series LIGHTTOWER parts manual rev 17 06 03 11 page 57 notes...

Page 58: ...223 Fax 0161 339 3226 Canada Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Mu...

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