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MULTIQUIP MP1415E Operation And Parts Manual Download Page 1

 OPERATION  AND PARTS MANUAL

P/N 25939

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MP1 SERIES

MODELS

MP1455H (5.5 HP GASOLINE)

MP1415E (1.5 HP ELECTRIC)

MP1420E (2.0 HP ELECTRIC)

MASONRY SAWS

Revision #3 (03/29/10)

Summary of Contents for MP1415E

Page 1: ...MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com MP1 SERIES MODELS MP1455H 5 5 HP GASOLINE MP1415E 1 5 HP ELECTRIC MP1420E...

Page 2: ...to the State Some examples of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from thes...

Page 3: ...er birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the m...

Page 4: ...ns 12 Dimensions 13 General Information 14 Controls and Components 16 17 Electric Motor Components 18 Engine Components 19 Pre Setup Electric 20 23 Pre Setup Gasoline 24 25 Operation Electric 26 27 Op...

Page 5: ...N View Parts Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qual...

Page 6: ...instructions for the safe and efficient operation of the MULTIQUIP MP1 Before using this MASONRY SAW ensure that the operating individual has read and understands all instructions in this manual SAFET...

Page 7: ...ALWAYS Sight and Hearing hazard Equipment Damage Messages NEVER DO NOT DO NOT DO NOT NEVER Explosive Fuel Lethal Exhaust Gases HAZARD SYMBOLS Gasoline Powered Models This saw other property or the su...

Page 8: ...w for loosened threads or bolts before starting NEVER operate the saw in an explosive atmosphere where fumesarepresentornearcombustiblematerials Anexplosion or fire could result causing severe bodily...

Page 9: ...using the saw NEVER leave the machine unattended while running Block the unit when leaving or when using on a slope ALWAYS checktomakesurethattheoperatingareaisclear before starting the engine Mainta...

Page 10: ...owered engines NEVER transport the saw with the blade mounted SAW MAINTENANCE CLEANING ALWAYS clean the saw before maintenance or repair DO NOT use aggressive cleaners i e containing solvents DONOTuse...

Page 11: ...MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 PAGE 11 NOTES...

Page 12: ...N E S A G R O T O M C I R T C E L E 1 P M 2 E L B A T l e d o M w a S P H 5 5 4 1 P M E 5 1 4 1 P M E 0 2 4 1 P M r o t o M e n i g n E 9 C X Q 1 K 0 6 1 X G a d n o H P H 5 1 c i r t c e l E y t u D...

Page 13: ...D 3 E L B A T F E R S N O I S N E M I D A r o t o m c i r t c e l e m c 4 7 n i 0 9 2 A e n i g n e e n i l o s a g m c 4 7 n i 0 9 2 B m c 6 0 1 n i 0 2 4 C m c 6 8 5 n i 0 7 2 D m c 7 9 3 1 n i 5 5...

Page 14: ...he flow of water and failure to disconnect the pump when running dry will cause pump failure NEVER have the water pump engaged when dry cutting applications are involved BLADE APPLICATIONS This saw ha...

Page 15: ...MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 PAGE 15 NOTES...

Page 16: ...PAGE 16 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 CONTROLS AND COMPONENTS Figure 2 MP1 Saw Electric Gasoline...

Page 17: ...Plate Lock Release Knobs Turn knob 2 clockwise to release the mounting plate Turn counter clockwise to tighten 15 Stopper Place stopper in tray when filling with water 16 Carrying Handle Tray Grip th...

Page 18: ...PAGE 18 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 MP1 ELECTRIC MOTOR COMPONENTS Figure 3 Electric Motor Components...

Page 19: ...ion permits engine starting OFF position stops engine operations 4 Recoil Starter pull rope Manual starting method Pull the starter grip until resistance is felt then pull briskly and smoothly 5 FuelV...

Page 20: ...waterhose Figure5 comingfromthe bladeguardtothewaterpump 4 Fillthewatertraywithcleanfreshwater Thewaterpump intake must always be fully covered by water Also keep the pump intake free of sludge debris...

Page 21: ...sure that the blade is oriented properly on the blade shaft for sawing Reference the directional arrow on the blade and place it so the direction of rotation downcuts with the turn of the shaft WARNIN...

Page 22: ...theswitchinthe230VACposition Re installthelockingbolttopreventaccidentlyflippingtheswitch Figure 12 Voltage Selector Switch CAUTION CAUTION CAUTION CAUTION CAUTION NEVER grab or touch a live power cor...

Page 23: ...wire extensioncordandMAKECERTAINthatthe motor is connected to a properly grounded electric circuit If possible use a ground fault circuitinterruptertoprotecttheoperatorfrom possible electric shock DRY...

Page 24: ...owing through the pump Whenever cleaning adjusting or lubricating any part of the saw MAKE CERTAIN to stop the engine and disconnect the spark plug wire from the spark plug PRE SETUP WARNING PRE SETUP...

Page 25: ...and bolts for tightness ENGINE OIL CHECK 1 To check the engine oil level place the saw on a secure level surface with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole F...

Page 26: ...lowly 1 Place the material to be cut Figure 19 on the conveyor cart against the backstop ALWAYS wear approved eye and hearing protection before operating the saw NEVER place hands or feet inside the b...

Page 27: ...especially your hands in relationship to the rotating blade The possibility exists of severe bodily harm even death if your body comes in contact with the rotating saw blade 5 Pushtheconveyorcartwith...

Page 28: ...belt guard or blade guard while the engine is running ALWAYS shut the engine down before performing any kind of maintenance service on the saw WARNING Readandfullyunderstandthismanualbefore startingo...

Page 29: ...e blade to bind or stop abruptly in the slab resulting in serious injury to the operator or others in the area 10 Pushtheconveyorcartwiththematerial slowlyandevenly until the cut is complete Move the...

Page 30: ...sebreakage Therefore theyshouldbereplaceatonce 10 Cuttingbladesmustfitthearborsnugly Thisisveryimportant withdiamondbladesaspoundingwilloccurandseriousblade damage can result If the arbor shoulder of...

Page 31: ...eme top of the slots in the mounting plate Thread a 3 8 16 bolt adjusting bolt down through the hole in the top of the mounting plate Tighten the bolt against the bearing This will raise the mounting...

Page 32: ...X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u F K C E H C X d e e p S...

Page 33: ...ANER 1 Remove the air cleaner cover and foam filter element as shown in Figure 34 2 Tap the paper filter element Figure 34 several times on a hard surface to remove dirt or blow compressed air not exc...

Page 34: ...PAGE 34 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 WIRING DIAGRAM ELECTRIC MOTOR Figure 34 Electric MotorWiring Diagram...

Page 35: ...MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 PAGE 35 NOTES...

Page 36: ...l a e D t l u s n o C t u c r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g n a l f d n a s r e d l u o h s t f a h s e d a l b e h t n o d e x i f f a y l r e p o r p s i e d a l b e...

Page 37: ...e n f i e c a l p e r d n a r o t o m k c e h C e l t t i l e c n a m r o f r e p w a s r o o P r e w o p g n o l o o t e l b a c n o i s n e t x e d r o c r e w o P f o e l b a c n o i s n e t x e d...

Page 38: ...A r e n a e l c r i a e c a l p e r r o n a e l C g u l p k r a p s d n a e l b a l i a v a s i l e u F n o i s s e r p m o c s e t i n g i w o l t e k s a g d a e h r e d n i l y c e v i t c e f e D...

Page 39: ...a n o i t a t o R r e p o r p m i t n e m t s u j d a r o n r e v o G r e v e l t c e r r o c o t r o n r e v o g t s u j d A e v i t c e f e d g n i r p s r o n r e v o G n o i t i n g i e c a l p e...

Page 40: ...tee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numb...

Page 41: ...2 23846 001 OUTER BLADE FLANGE 2 29719 001 HANDLE LOCK MP1 MASONRY SAW 1TO 3 UNITS Gasoline Engine Model Qty P N Description 2 15503 KNOB COMFORT GRIP 2 28321 001 BLADE SHAFT BEARING 2 8136 BLADE SCR...

Page 42: ...PAGE 42 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 NAME PLATE AND DECALS NAMEPLATE AND DECALS...

Page 43: ...XTENSION CORD SIZE 1 ELECTRIC MODELS ONLY 4 22972 004 DECAL MQ DIAMONDBACK BLACK 1 5 13118 DECAL POWDER COATED 1 6 38240 DECAL MP1 2 7 25215 001 DECAL ELECTRIC CORDWARNING 1 ELECTRIC MODELS ONLY 8 PLA...

Page 44: ...PAGE 44 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 TRAY ASSY TRAY ASSY...

Page 45: ...233 006 NUT LOCK 3 8 16 GRIPCO 1 10 29684 001 HOOK 2 11 10136 WASHER FLAT 3 8 2 12 0166 A WASHER LOCK 3 8 5 13 15503 KNOB COMFORT GRIP 2 14 23783 001 WRENCH HEX 3 4 1 15 2509 NUT WING 1 4 20 PLTD 1 16...

Page 46: ...PAGE 46 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 CART ASSY CART ASSY...

Page 47: ...SCREW HHC 1 4 20 X 1 4 6 08233 004 NUT LOCK 1 4 20 GRIPCO 7 7 23793 001 WHEEL CONVEYOR CART 4 8 23796 001 SCREW RD HD 2 9 24300 001 SIDE CONVEYOR 1 10 0131 A SCREW HHC 1 4 20 X 3 4 3 11 23807 001 RULE...

Page 48: ...PAGE 48 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 MOTOR PLATE SHAFT ASSY MOTOR PLATE SHAFT ASSY...

Page 49: ...GE 1 8 ID 4 19 29712 001 BUSHING 1 20 29711 001 PULLEY 2MA30X 7 8 1 ELECTRIC MODELS 20 28322 004 PULLEY 2F3V30X 7 8 1 GAS MODELS 21 29680 351 PIVOT 1 22 29697 001 SHAFT SPINDLE BLADE 1 23 07011 017 KE...

Page 50: ...UAL REV 3 03 29 10 ENGINE HONDA 5 5 H P ENGINE HONDA 5 5 H P 25 16 15 16 17 15 30 27 26 7 15 14 32 29 34 21 6 6 7 17 16 1 2 3 4 4 2 29 40 40 20 18 36 8 14 2 14 9 16 16 5 15 16 15 15 19 15 17 35 33 37...

Page 51: ...LAT 1 4 12 17 0131 A SCREW HHC 1 4 20 X 3 4 5 18 29648 501 GUARD JACKSHAFT BELT 1 19 10024 NUT NYLOC 1 4 20 1 20 10133 NUT NYLOC 3 8 16 2 21 10136 WASHER FLAT 3 8 6 23 5283 NUT NYLOC 5 16 18 4 24 2381...

Page 52: ...PAGE 52 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 ELECTRIC MOTOR ELECTRIC MOTOR 16 5 19 21 9 10 7 6 4 8 3 2 12 27 25 26 14 11 17 1 12 14 13 14 15 28 29 30...

Page 53: ...6 521003 BELT AX 34 2 7 0948 WASHER FLAT 1 4 4 8 29710 351 MOUNT BELT GUARD 1 9 0131 A SCREW HHC 1 4 20 x 3 4 2 10 0181 B WASHER LOCK 1 4 4 11 24037 501 SWITCHBOX ASSEMBLY 1 12 2623 SCREW HHC 5 16 18...

Page 54: ...PAGE 54 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 WATER PUMP ASSY GASOLINE ONLY WATER PUMP ASSY GASOLINE ONLY 5 4 1 3 13 17 8 10 15 16 14 12 8 7 11 7 2 20 21 14 13 19 18 13 6 9...

Page 55: ...28964 001 BRACKET PUMP MOUNT 1 7 0166 A WASHER LOCK 3 8 2 8 0205 SCREW HHCS 3 8 16 x 1 2 9 09189 006 BEARING BALL 2 10 28916 001 CAP PUMP 1 11 10136 WASHER FLAT 3 8 1 12 24892 011 HOSE 3 8 X 10 5 1 13...

Page 56: ...PAGE 56 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 SUPPORT STAND ASSY SUPPORT STAND ASSY Option...

Page 57: ...R 1 2 23747 351 STAND ASSEMBLY INNER 1 3 25396 001 PLATFORM STAND 2X4 TREX WOOD POLYMER 1 4 26045 001 BUSHING 2 5 07030 006 WASHER FLAT 3 8 4 6 06501 010 SCREW HHCS 3 8 16 X 1 1 4 2 7 08233 006 LOCK N...

Page 58: ...PAGE 58 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 AIR CLEANER ASSY AIR CLEANER CYCLONE ASSY...

Page 59: ...000 GROMMET AIR CLEANER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239733000 COLLAR B AIR CLEANER 1 9 17410ZE1840 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE1841 CASE PRE AIR CLEANER 1 11 17475ZE184...

Page 60: ...PAGE 60 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CAMSHAFT ASSY CAMSHAFT ASSY...

Page 61: ...VALVE ROCKER 2 4 14441ZE1010 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE INTAKE 1 8 14721ZF1000 VALVE EXHAUST 1 9 14751ZF1000 SPRING VALVE...

Page 62: ...PAGE 62 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CARBURETOR ASSY CARBURETOR ASSY...

Page 63: ...TLE STOP 1 11 16166ZH8W00 NOZZLE MAIN 1 12 16173001004 O RING 1 13 16211ZE1000 INSULATOR CARBURETOR 1 14 16212ZH8800 GASKET INSULATOR 1 15 16220ZE1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET INSULAT...

Page 64: ...PAGE 64 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CONTROL ASSY CONTROL ASSY...

Page 65: ...9 16574ZE1000 SPRING LEVER 1 10 16575ZH8000 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16578ZE1000 SPACER CONTROL LEVER 1 13 16580ZH8853 BASE CONTROL CYCLONE 1 14 16584883300 SPRING CONTR...

Page 66: ...PAGE 66 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CRANKCASE COVER ASSY CRANKCASE COVER ASSY...

Page 67: ...COVER NON ASBESTOS 1 4 15600ZE1003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 5 15600ZG4003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEMS W 9 15625ZE1003 GASKET OIL FILLER CAP 1 10 15625ZE1003 GASKET OIL F...

Page 68: ...PAGE 68 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 69: ...1 OPERATION AND PARTS MANUAL REV 3 03 29 10 PAGE 69 HONDA GX160K1QXC9 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 13310ZE1601 CRANKSHAFT Q TYPE 1 9 90745ZE1600 KEY 4 78X4 78X38...

Page 70: ...PAGE 70 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CYLINDER BARREL ASSY CYLINDER BARREL ASSY...

Page 71: ...WEIGHT GOVERNOR 2 6 16512ZE1000 HOLDER GOVERNORWEIGHT 1 8 16531ZE1000 SLIDER GOVERNOR 1 9 16541ZE1000 SHAFT GOVERNOR ARM 1 10 90131ZE1000 BOLT DRAIN PLUG 2 11 90451ZE1000 WASHER THRUST 6MM 1 12 90601...

Page 72: ...PAGE 72 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 73: ...EXHAUST VALVE OS OPT 1 INCLUDES ITEMS W 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZF1800 GASKET CYLINDER HEAD 1 6 12310ZE1841 COVER HEAD 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZE1840 TUBE B...

Page 74: ...PAGE 74 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 FAN COVER ASSY FAN COVER ASSY...

Page 75: ...RIGHT RED 1 4 19611ZH8810 PLATE SIDE OIL ALERT 1 7 90601ZH7013 CLIP HARNESS 1 8 19630ZH8000 SHROUD 1 10 32197ZH8003 SUB HARNESS 1 11 36100ZE1015 SWITCH ASSEMBLY ENGINE STOP 1 11 36100ZH7003 SWITCH ASS...

Page 76: ...PAGE 76 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 FLYWHEEL ASSY FLYWHEEL ASSY...

Page 77: ...X160K1QXC9 FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25X18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZH8003 PULLEY STARTER 1 5 31100ZE1010 FLYWHEEL 1 5...

Page 78: ...PAGE 78 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 FUEL TANK ASSY FUEL TANK ASSY...

Page 79: ...1 2 16955ZE1000 JOINT FUEL TANK 1 3 17510ZE1020ZA TANK FUEL NH31 MCKINLEY WHITE 1 5 17620ZH7023 CAP FUEL FILLER 1 6 17631ZH7003 GASKET FUEL FILLER CAP 1 10 89218ZE1000 WRENCH SPARK PLUG 1 11 913536710...

Page 80: ...PAGE 80 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 IGNITION COIL ASSY IGNITION COIL ASSY...

Page 81: ...81 HONDA GX160K1QXC9 IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 7 36101ZE1010 WIRE STO...

Page 82: ...PAGE 82 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 MUFFLER ASSY HONDA GX160K1QXC9 MUFFLER ASSY...

Page 83: ...MUFFLER SILENT 1 2 18315ZE1000 STAY MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 5 18331883810 CAP MUFFLER 1 7 18355ZE1810 ARRESTER SPARK SILENT 1 8 18381ZH8800 GASKET MUFFLER 1 10 90016ZE1000 BOLT FLA...

Page 84: ...PAGE 84 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 PISTON AND RINGS ASSY PISTON AND RINGS ASSY...

Page 85: ...0 25 OPTIONAL 1 1 13012ZF1023 RING SET PISTON OS 0 50 OPTIONAL 1 1 13012ZH8941 RING SET PISTON OS 0 50 OPTIONAL 1 1 13013ZF1023 RING SET PISTON 0 75 OPTIONAL 1 1 13013ZH8941 RING SET PISTON 0 75 OPTI...

Page 86: ...PAGE 86 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 RECOIL STARTER ASSY RECOIL STARTER ASSY...

Page 87: ...UDES ITEMS W 2 28410ZH8003ZA CASE RECOIL STARTER R8 BRIGHT RED 1 3 28420ZH8013 REEL RECOIL STARTER 1 4 28422ZH8013 RATCHET STARTER 2 5 28433ZH8003 GUIDE RATCHET 1 6 28441ZH8003 SPRING FRICTION 1 7 284...

Page 88: ...PAGE 88 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 GASKET KIT ASSY GASKET KIT ASSY NO ART WORK...

Page 89: ...NO PART NO PART NAME QTY REMARKS 1 11381ZH8801 GASKET CASE COVER NON ASBESTOS 1 2 12251ZF1800 GASKET CYLINDER HEAD 1 3 12391ZE1000 GASKET CYLINDER HEAD COVER 1 4 16212ZH8800 GASKET INSULATOR 1 5 1622...

Page 90: ...PAGE 90 MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 HONDA GX160K1QXC9 LABELS ASSY LABELS ASSY...

Page 91: ...O PART NO PART NAME QTY REMARKS 1 87521ZH8020 EMBLEM 5 5 1 3 87522ZH9000 LABEL CAUTION 1 6 87528ZE1810 MARK CHOKE 1 8 87532ZH8810 MARK OIL ALERT E 1 10 87534ZE1841 LABEL AIR CLEANER CAUTION 1 11 87535...

Page 92: ...Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a r...

Page 93: ...MP1 OPERATION AND PARTS MANUAL REV 3 03 29 10 PAGE 93 NOTES...

Page 94: ...the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson...

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