MULTIQUIP Mikasa MDR-9GH Operation And Parts Manual Download Page 9

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MQ-MIKASA MDR-9GH VIBRATORY ROLLER — OPERATION AND PARTS MANUAL — REV. #0 (12/17/03) — PAGE 9

Accidental Starting

MDR-9GH — SAFETY MESSAGE ALERT SYMBOLS

ALWAYS

place the engine ON/OFF switch in

the

OFF

position, when the vibration roller is

not in use.

Respiratory Hazard

ALWAYS

wear approved respiratory

protection.

Equipment Damage Messages

Other important messages are provided throughout this manual
to help prevent damage to your vibration roller, other property,
or the surrounding environment.

ALWAYS

wear approved eye and hearing

protection.

Sight and Hearing hazard

This vibratory roller, other
property, or the surrounding
environment could be
damaged if you do not follow
instructions.

NOTE

Summary of Contents for Mikasa MDR-9GH

Page 1: ...SISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta Boise Dallas Houston Newark Montreal Canada Manchester UK Rio De Janiero Brazil Guadalajara Mexico Revision 0 12 17 03 OPERATION AND PARTS MANUAL Vibratory Walk Behind Roller Model MDR 9GH Honda Gasoline COPYRIGHT 2003 MULTIQUIP INC ...

Page 2: ...PAGE 2 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 ...

Page 3: ... 3927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICEDEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQPOWERSERVICEDEPARTMENT 800 835 2551 FAX 310 638 8046 310 537 3700 TECHNICALASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTYDEPARTMENT 800 421 1244 EXT 279 FAX 310 537 117...

Page 4: ...ONS TIONS Decal Placement 36 37 Body Assembly 38 39 Front Cover Assembly 40 43 Axle Assembly 44 47 Transmission Assembly 48 49 Hydraulic Oil Tank Assembly 50 51 Clutch Box Assembly 52 55 Vibration Case Assembly 56 57 Upper Control Handle Assembly 58 61 Lower Control Handle Assembly 62 63 Engine Assembly 64 65 Battery Assembly 66 67 NOTE HONDA GX340K1QAE2 ENGINE Air Cleaner Assembly 68 69 Camshaft ...

Page 5: ...79 Fax 310 537 1173 310 537 3700 Ext 279 Multiquip s Main Phone Numbers 800 421 1244 Fax 310 537 3927 310 537 3700 Note Unlessotherwiseindicatedbycustomer all orders are treated as Standard Orders and will ship within 24 hours We will make every effort to ship AirShipments thesamedaythattheorderis received ifpriorto2PMwestcoasttime Stock Orders must be so noted on fax or web forms Extra Discounts ...

Page 6: ... n o i s n e m i D H x W x L n i 4 7 1 X 7 7 1 x 0 5 1 m m 3 4 4 X 0 5 4 X 0 8 3 t h g i e W t e N y r D g K 1 3 s b l 4 8 6 1 e l b a T R E L L O R Y R O T A R B I V H G 9 R D M S N O I T A C I F I C E P S e c r o F l a g u f i r t n e C g k 0 0 0 3 s b l 0 0 6 6 y c n e u q e r F n o i t a r b i V m p v 0 0 0 3 e s r e v e r d n a d r a w r o f d e e p S g n i l e v a r T r h m k 3 o t 0 h p m 8...

Page 7: ...N O I S N E M I D R E L L O R 3 E L B A T F E R S N O I S N E M I D F E R S N O I S N E M I D A s r e t e m 8 2 n i 8 1 1 1 F s r e t e m 7 5 n i 4 2 2 B s r e t e m 3 2 2 n i 8 8 G s r e t e m 7 5 4 n i 8 1 C s r e t e m 7 1 1 n i 6 4 H s r e t e m 2 8 3 n i 5 5 1 D s r e t e m 6 1 1 n i 9 5 4 I s r e t e m 7 3 1 n i 4 5 E s r e t e m 9 7 2 n i 1 1 ...

Page 8: ...is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Potential hazards associated with this vibratory roller operation will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols GASOLINE is extrem...

Page 9: ...Respiratory Hazard ALWAYS wear approved respiratory protection Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your vibration roller other property or the surrounding environment ALWAYS wear approved eye and hearing protection Sight and Hearing hazard This vibratory roller other property or the surrounding environment could be damage...

Page 10: ... the air flow is restricted it will cause serious damage to the vibratory roller or engine and may cause injury to people and property Rememberthe roller s enginegivesoffDEADLY gases HighTemperatures Allow the engine to cool before adding fuelorperformingserviceandmaintenancefunctions Contact with hot components can cause serious burns CAUTION Failure to follow instructions in this manual mayleadt...

Page 11: ...e parts hook and vibration insulator are not damaged and screws are not loosened or lost Always make sure crane or lifting device has been properly secured to the hook of guard frame on vibratory roller NEVER lift the machine while the engine is running Useadequateliftingcable wireorrope ofsufficientstrength Use one point suspension hook and lift straight upwards NEVER allow any person or animal t...

Page 12: ... 03 MDR 9GH OPERATION AND SAFETY DECALS Figure 1 Operation and Safety Decals Figure 1 displays the operation and safety decals as they appear on the vibratory roller Should any of these decals become damaged or unreadable contact the Multiquip Parts Department for a replacement set ...

Page 13: ...MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 13 NOTE PAGE ...

Page 14: ...ler Make sure the lifting device is capable of lifting 1 940 lbs 880 kg The Mikasa Model MDR 9GH is a powerful compacting tool capable of applying a tremendous force in consecutive impacts toasoilsurface With28 inchdrumsand32inchesoverallwidth virtually any asphalt or mixed granular soil compaction job is quickly cut down to size The impact force of the MDR 9GH levels and uniformly compacts voids ...

Page 15: ...to the roller Tipping Rollovers NEVER operate the roller on side slopes Figure 5 The possibility exist that the roller could tip over roll over thus causing bodily harm even death and serious damage to the equipment CAUTION To prevent damage to the engine after a rollover the unit must NOT be started NEVERstartaunitafterarollover CONTACT your nearest authorized Multiquip dealer for instructions or...

Page 16: ... move neutral 4 Vibrator Lever Turns the vibration on and off 5 Oil Cap Open to fill with proper grade of diesel engine oil 6 V Belt Cover Remove this cover to gain access to theV belts NEVERrunthevibratoryrollerwithouttheV beltcover If the V belt cover is not installed the possibility exist that your hand may get caught between the V belt and clutch thus causing serious injury and bodily harm 7 E...

Page 17: ...lug once a week 9 Muffler Used to reduce noise and emissions Enginecomponentscangenerateextremeheat To prevent burns DO NOT touch these areas whiletheengineisrunningorimmediatelyafteroperating NEVER operatetheenginewiththemufflerremoved 10 Fuel Tank Holds unleaded gasoline For additional information refer to engine owner s manual DANGER Operating the engine without an air filter with a damaged air...

Page 18: ... bearing capacity of the ground and the necessary safety provisions 3 Checktheairfilterfordirtanddust Iftheairfilterisdirty replace air filter with a new one as required 4 Checkfasteningnutsandboltsfortightness Loosethreads may cause damage to the machine when vibrating 5 Understand the geographical features and regulations of the job site 6 Clean the vibratory roller removing dirt and dust partic...

Page 19: ...e securely tightened 2 Check V belt for proper tension The normal slack should be approximately 1 8 inch 3 to 5 mm when the belts are forcibly depressed between the two sheaves Figure 11 Insufficient tension causes weak vibration and machine damage CHECKINGTHE CLUTCH BOX OIL LEVEL 1 Check clutch box for any oil leakage 2 Remove the level plug and check oil level Figure 12 3 Add oil if necessary Fi...

Page 20: ...Whenmachineisnotinuse releasethehandlebarrelease pin and position the handle bar to the upright position CHECKING LEVERS 1 Check travel and vibrator levers to make sure they are functioning properly Figure 6 2 With travel lever placed in reverse push the deadman device and verify that the travel lever returns to neutral position The travel lever stays in neutral position once the deadman device is...

Page 21: ...gthe governorspeedcoulddamage the vibratory roller 5 Grasp the starter grip Figure 20 and slowly pull it out The resistancebecomesthehardestatacertainposition corre spondingtothecompressionpoint Pullthestartergripbriskly andsmoothlyforstarting Figure 20 Starter Grip CAUTION DO NOT pull the starter rope all the way to the end DO NOT release the starter rope after pulling Allow it to rewind as soon ...

Page 22: ... been placed in the desired position Make suretofollowallsafetyrulesreferenced in the safety section of this manual before operating roller Keep work area clear of debris and other objects that could cause damage to the roller or bodily injury CAUTION 1 To make the roller move in the forward direction push the travel lever Figure 21 forward This roller has a hydraulic variable speed transmission B...

Page 23: ...ANSPORTING STOPPING 1 Placethevibratorandtravelleverstotheneutralposition 2 Slow down the engine and allow to cool for at least 2 minutes In an electric start return the key switch to the STOP position as soon as the engine stops 3 After the engine stops close the fuel cock 4 The hydraulic brake is automatically engaged when the travel lever is in neutral position When parked on a slope with the e...

Page 24: ... h t n o m 4 s r u o h 0 0 5 y r e v e s h t n o m s r u o h 0 0 0 1 r e t f a e r e h t 8 2 e g a p e e S k c e h C l i O c i l u a r d y H o t 4 y r e v e y l l a i t i n I e n o r e t f A s r u o h 5 y a d a e c i w t k e e w s k e e w 2 r e t f A y a d a e c n o 7 2 e g a p e e S l i O c i l u a r d y H t n e m e c a l p e R o t 0 0 0 1 y r e v E s r u o h 0 0 5 1 7 2 e g a p e e S k c e h C h...

Page 25: ...ir cleaner cover and foam filter element as shown in Figure 28 2 Tap the paper filter element Figure 28 several times on a hard surface to remove dirt or blow compressed air not exceeding 30 psi 207 kPa 2 1 kgf cm2 through the filter elementfromtheaircleanercaseside NEVER brushoffdirt Brushingwillforcedirtintothefibers Replacethepaperfilter element if it is excessively dirty 3 Cleanfoamelementinwa...

Page 26: ...djustment is from 1 to 2 notches 4 Make sure that the shifting lever is not too stiff Lever should engage with moderate pressure 5 After adjustment return the stop key to the locked position Figure 31 V Belt Hazard CLUTCH PULLEY VIBRATOR PULLEY CAUTION NEVERattempttochecktheV beltwiththeengine running Severeinjurycan occurifyourhandgets caughtbetweentheV beltandtheclutch Figure 31 Alwaysusesafetyg...

Page 27: ... after starting operation 3 After one week of operation check hydraulic level twice a day 4 After two weeks of operation check hydraulic level once a day 5 Replacehydraulicoilafterfirst200hoursandinevery1 000 hours of operation REPLACING HYDRAULIC OIL 1 Change the hydraulic oil every 1 000 to 1 500 hours of operation Change the hydraulic oil more often in high ambient temperature operation 2 Remov...

Page 28: ...8 When oil level in the tank is low replenish oil up to the specified level and screw the cap securely with a wrench 9 If bubbles remain in the oil or foam is found air is being sucked through the suction side and should be checked NEUTRAL POSITION ADJUSTMENT Once the travel lever has veen set to neutral position with the engine running the hydraulic brake is is operating and the roller should not...

Page 29: ...ative Terminal BATTERY MAINTENANCE DANGER Lead acid battery contains sulfuric acid which may damage eyes or skin on contact z z z z z DONOTclosetheexhaustoutletofbattery Thegaspressure building up in the battery may cause explosion z z z z z Before using a battery charger read and understand the charger instruction manual thoroughly z z z z z Chargethebatteryinanon spark well ventilatedarea Avoid ...

Page 30: ...i t a l u s n i r e s n e d n o C g n i t i u c r i c r e s n e d n o c e c a l p e R g n i t i u c r i c t r o h s r o n e k o r b e r i w g u l p k r a p S g u l p k r a p s e v i t c e f e d e c a l p e R g n i r i w k r a p s e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D l a m r o n s i n o i s s e r p m o c d n a t n e s e r p s i e p y t l e u f g n o r W e c a l p e r d n a ...

Page 31: ...r r o c h t i w g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R s t a e h r e v o e n i g n E r e p o r p m i e u l a v t a e h g u l p k r a p S f o e p y t t c e r r o c h t i w e c a l p e R g u l p k r a p s l e u f f o e p y t t c e r r o C l e u f f o e p y t t c e r r o c h t i w e c a ...

Page 32: ...m a D r e t l i f e c a l p e R e p i p c i l u a r d y h g n i k a e l r o d e g a m a D s t r a p e c a l p e r r o r i a p e R l i o d e t a n i m a t n o c r o l e v e l l i o w o L l i o e c a l p e r r o h s i n e l p e R n o i s s i m s n a r t c i l u a r d y h g n i k a e l r o d e g a m a D p m u p c i l u a r d y h e c a l p e r r o r i a p e R n o i s s i m s n a r t c i l u a r d y h ...

Page 33: ...MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 33 NOTE PAGE ...

Page 34: ... latest part available NOTE How to read the marks and remarks used in this parts book Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Numb...

Page 35: ...HVIBRATORY WALK BEHIND ROLLERW HONDA GX340QAE2 GASOLINE ENGINE 1 to 3 Units Qty P N Description 1 0750800671 CHAIN DRIVE 3 501010440 OIL FILTER HYDRAULIC 6 070100360 V BELT A 36VIBRATION 2 502303040 THROTTLE WIRE 6 17210ZE3505 ELEMENT AIR CLEANER 3 35111880003 KEY IGNITION 6 9807956846 SPARK PLUG 1 28462ZV7003 STARTER ROPE ...

Page 36: ...PAGE 36 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH DECAL PLACEMENT DECAL PLACEMENT ...

Page 37: ...LATE SERIAL NO 1 3 920201590 DECAL MQ MARK 98X70 1 4 920101510 DECAL MIKASA MARK 440MM 1 5 920203290 DECAL CAUTION 1 6 920200450 DECAL OIL FILTER 1 7 920101290 DECAL VIBRATION 2 8 920201100 DECAL CLUTCH LEVER 2 9 920200320 DECAL WATERTANK 1 10 920200440 DECAL PROHIBIT TOW 1 11 920200470 DECAL OIL TANK 1 12 920101480 DECAL OIL LEVEL 1 13 920101280 DECAL FORWARD REVERSE 1 14 920101200 DECAL GREASE 1...

Page 38: ...PAGE 38 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH BODY ASSY BODY ASSY ...

Page 39: ...G PIPE FRONT 1 43 502201160 SPRINKLING PIPE REAR 1 44 502402930 VINYL PIPE 10X13X280 1 45 502402940 VINYL PIPE 10X13X950 1 46 001221025 BOLT 10X25 T 6 48 030210250 LOCKWASHER M10 6 49 501010150 CAP 1 4 4 51 502302511 SCRAPER END 2 52 001221030 BOLT 10X30 T 8 53 030210250 LOCKWASHER M10 8 54 502424050 SCRAPER CENTER 2 55 001220825 BOLT 8X25 T 6 56 030208200 LOCKWASHER M8 6 57 952401560 WASHER 8 5X2...

Page 40: ...PAGE 40 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH FRONT COVER ASSY FRONT COVER ASSY ...

Page 41: ...0 CHECK COVER 1 21 001220815 BOLT 8X15 T 4 22 030208200 LOCKWASHER M8 4 23 031108160 FLAT WASHER M8 4 24 502302500 SUPPORT COVER 1 25 001221020 BOLT 10X20T 1 26 030210250 LOCKWASHER M10 1 27 021110160 FLATWASHER M10 1 28 001220825 BOLT 8X25 T 3 31 502215470 BELT COVER 1 32 001221020 BOLT 10X20T 2 33 030210250 LOCKWASHER M10 2 34 031110160 FLATWASHER M10 2 35 001221015 BOLT 10X15T 2 36 030210250 LO...

Page 42: ...PAGE 42 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH FRONT COVER ASSY CONTINUED FRONT COVER ASSY ...

Page 43: ...91 920101510 DECAL MIKASA MARK 440MM 1 92 920203290 DECAL CAUTION 1 93 920206450 PLATE MADE IN JAPAN 1 94 920200450 DECAL OIL FILTER 1 95 920101290 DECAL VIBRATION 1 96 920201100 DECAL CLUTCH LEVER 1 97 920200320 DECAL WATERTANK 1 98 920200440 DECAL PROHIBIT TOW 1 100 959402990 ROPE 1 101 091005020 SCREW 5X20 1 102 020305040 NUT M5 1 103 030205130 LOCKWASHER M5 1 104 031105080 FLAT WASHER M5 2 105...

Page 44: ...PAGE 44 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH AXLE ASSY AXLE ASSY ...

Page 45: ...57 2 16 001521040 SOCKET HEAD BOLT 10X40 T 12 17 502303370 GEAR SHAFT 2 17 502338050 GEAR SHAFT 2 18 044006370 BEARING 6307VV 2 19 047910050 ROLLER BEARING NF307W 2 20 952401240 SPACER 35453 2 20 952406190 SPACER 35X45X3 S 2 22 502302460 COVER GEAR SHAFT 2 23 060305010 OIL SEAL TB 55729 2 24 001520820 SOCKET HEAD BOLT 8X20 T 8 25 502402720 SPROCKET 15 2 26 951400090 KEY 10X8X33 2 27 020118150 NUT ...

Page 46: ...PAGE 46 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH AXLE ASSY CONTINUED AXLE ASSY ...

Page 47: ...OLT 8X20 H 1 44 030208200 LOCKWASHER M8 1 45 952400130 WASHER 9304 1 46 502402750 TIGHTENER PLATE HOLDER 1 47 001521230 SOCKET HEAD BOLT 12X30 T 3 48 502402760 FELT SEAL 6X8X1350 2 49 502402770 FELT SEAL 6X8X188 2 50 502402780 FELT SEAL 5X6X217 2 51 952401330 COLLAR72803 2 52 060604030 OIL SEALVC 45686 2 54 042006309 BEARING 6309ZZ 4 55 502408150 FELT RING 901027 BRACKET 4 61 351010050 GREASE FITT...

Page 48: ...PAGE 48 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH TRANSMISSION ASSY TRANSMISSION ASSY ...

Page 49: ... WASHER 9304 1 17 001210820 BOLT 8X20 H 1 18 030208200 LOCKWASHER M8 1 19 502303350 GEAR 80 1 20 502010570 DRIVE SHAFT 1 21 501010500 SPROKET 9 1 22 951400110 KEY 7X7X35 2 23 952400170 WASHER 19454 2 24 020118150 NUT M18 P1 5 2 25 030218460 LOCKWASHER M18 2 26 042006207 BEARING 6207ZZ 1 27 042006306 BEARING 6306ZZ 1 28 080200350 STOP RING S 35 1 29 060303030 OIL SEAL TB 30428 1 30 501010520 BEARIN...

Page 50: ...PAGE 50 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH HYDRAULIC OILTANK ASSY HYDRAULIC OIL TANK ASSY ...

Page 51: ... 3 8 320L 1 49 502302840 OIL HOSE 1 4 320L 1 50 502201000 OILTANK 1 51 502010640 ELBOW 90 DEG 3 8 1 52 502010650 ELBOW 90 DEG 1 4 1 53 953405270 PLUG 1 4X14 13L 1 54 953405260 PACKING 1 4 CU 1 55 953405840 DRAIN PLUG M18 H 1 56 953400020 PACKING 19302 1 57 001221035 BOLT 10X35 T 4 58 030210250 LOCKWASHER M10 4 59 031110160 FLATWASHER M10 4 60 959010110 LEVEL GAUGE SP 1 W P 1 61 952401960 COLLAR 11...

Page 52: ...PAGE 52 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH CLUTCH BOX ASSY CLUTCH BOX ASSY ...

Page 53: ...1010830 CLUTCH CASE 1 12 502910010 CLUTCH BOX ASSY 1 INCLUDES ITEMS W 13 501010830 PACKING BEARING HOLDER 2 14 060102010 OIL SEAL SB 25388 2 15 001520620 SOCKET HEAD BOLT 6X20 T 8 16 501010850 SHIFTER FORK 1 17 501010860 FORK BLOCK 2 18 001520625 SOCKET HEAD BOLT 6X25 T 2 19 501010870 SHIFTER SHAFT 1 20 050200110 O RING P 11 2 21 501301160 COVER CLUTCH CASE 1 22 501010890 PACKING CLUTCH CASE 1 23 ...

Page 54: ...PAGE 54 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH CLUTCH BOX ASSY CONTINUED CLUTCH BOX ASSY ...

Page 55: ...25 T 1 39 501010950 BEARING HOLDER 1 40 502302660 BEARING HOLDER INPUT SIDE 1 42 501402260 SET BOLT L50M10M12 CLUTCH 4 43 501402400 TIGHTENER PULLEY 1 44 501302160 TIGHTENER SUPPORT 1 45 042006204 BEARING 6204ZZ 2 46 952400930 COLLAR20252 1 47 080100470 STOP RING R 47 1 48 952400130 WASHER 9304 1 49 001200820 BOLT 8X20 1 50 030208200 LOCKWASHER M8 1 51 001221035 BOLT 10X35 T 2 52 030210250 WASHER ...

Page 56: ...PAGE 56 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH VIBRATION CASE ASSY VIBRATION CASE ASSY ...

Page 57: ...00450 STOP RING S 45 4 15 060106010 OIL SEAL SB 659013 1 15 060206020 OIL SEAL SC 659013 1 16 952400911 SPACER 801003 1 17 502100650 VIBRATING CASE 1 18 502302600 CASE COVER 1 20 001521025 SOCKET HEAD BOLT 10X25 T 8 21 502201030 GEAR COVER 1 23 953400270 PLUG 1 4X14 10L 2 23 953405270 PLUG 1 4X14 13L 2 24 953405260 PACKING 1 4 CU 2 25 001520652 SOCKET HEAD BOLT 6X60 T 8 26 031106100 FLAT WASHER M6...

Page 58: ...PAGE 58 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH UPPER CONTROL HANDLE ASSY UPPER CONTROL HANDLE ASSY ...

Page 59: ... BUSH 8918 LINK 1 24 501011150 CONICAL SPRINGWASHER 1 25 001200835 BOLT 8X35 1 26 020308060 NUT M8 1 27 031108160 FLATWASHER M8 1 29 501011162 ROD END PR6 209 3 30 502314420 CABLE ASSY C2110 1 31 501011180 CLAMP HC 40 4 32 501203980 HANDLE D C 1 34 001210615 BOLT 6X15 H 4 39 001210620 BOLT 6X20 H 2 40 501202200 LEVER COVER D C 1 41 501011220 LEVER GUIDE 1 42 001520652 SOCKET HEAD BOLT 6X60 T 3 43 ...

Page 60: ...PAGE 60 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH UPPER CONTROL HANDLE ASSY CONTINUED UPPER CONTROL HANDLE ASSY ...

Page 61: ... 1 99 020306050 NUT M6 1 100 022910090 NUT M6 L 1 101 501407790 HANDLE PIN D C 1 102 501305190 ROD D C 1 103 502416960 ROD GUIDE 1 104 001520815 SOCKET HEAD BOLT 8X15 T 2 105 501407810 ROD SPRING D C 1 106 501407820 NUT D C 1 107 501416950 LINK D C 1 108 099206008 SOCKET HEAD SCREW 6X8 T 1 109 501407840 LINK PIN D C 6X28 23 1 110 031106100 FLAT WASHER M6 2 111 025202012 SPLIT COTTER PIN 2X12 2 112...

Page 62: ...PAGE 62 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 LOWER CONTROL HANDLE ASSY MDR 9GH LOWER CONTROL HANDLE ASSY ...

Page 63: ...R6 209 3 30 502314420 CABLE ASSY C2110 1 31 501011180 CLAMP HC 40 4 34 001210615 BOLT 6X15 H 4 36 502402900 CABLE STOPPER 1 37 001221020 BOLT 10X20 T 1 38 030210250 LOCKWASHER M10 1 39 001210620 BOLT 6X20 H 2 45 0830000010 COIL SPRING 1 46 020306050 NUT M6 4 47 031106100 FLAT WASHER M6 2 56 502402890 CABLE STOPPER 1 57 001220820 BOLT 8X20 T 2 58 030208200 LOCKWASHER M8 2 59 031108160 FLAT WASHER M...

Page 64: ...PAGE 64 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH ENGINE ASSY ENGINE ASSY ...

Page 65: ...7 ENGINE HONDA GX340K1QAE2 1 69 502403290 KEY 32 X6 32X48 1 72 031110160 WASHER FLAT 4 75 020310080 NUT M10 4 76 030210250 WASHER LOCK 4 77 001221230 BOLT 12X30 T 4 78 030212300 WASHER LOCK 4 79 952400600 WASHER FLAT 13X28X4 5 4 80 502454370 PULLEY ENGINE 1 81 070200580 V BELT B 58 2 82 099208012 SOCKET HEAD SCREW 8X12 T 1 105 502339880 ENGINE MOUNTING PLATE 1 ...

Page 66: ...PAGE 66 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 MDR 9GH BATTERY ASSY BATTERY ASSY ...

Page 67: ...TY REMARKS 70 502215490 BATTERY BASE GX340 1 71 001200815 BOLT 8X15 4 72 030208200 WASHER LOCK M8 4 73 502403310 BATTERY PROTECT 1 74 502403320 BOLT BATTERY 2 75 020308060 NUT M8 4 76 030208200 WASHER LOCK M8 2 77 031108160 WASHER FLAT M8 2 78 607010030 BATTERY 12N24 3 26A19L 1 79 502301040 BATTERY CORD 220 1 80 502301050 BATTERY CORD 380 1 ...

Page 68: ...PAGE 68 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 AIR CLEANER ASSY AIR CLEANER ASSY ...

Page 69: ... 2 17210ZE3505 ELEMENT AIR CLEANER 1 INCLUDES ITEMS W 3 17218ZE3505 FILTER OUTER 1 4 17231ZE3W00 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZH9N00 NOSE MUFFLER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 17410ZH9N00 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 11 90203ZA0800 WINGNUT 6MM 1 13 934040602008 BOLT WASHER 6X20 1 14 9405006000 NUT FLANGE 6MM 2 ...

Page 70: ...PAGE 70 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CAMSHAFT ASSY CAMSHAFT ASSY ...

Page 71: ...H 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE INTAKE 1 8 14721ZE3000 VALVE EXHAUST 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER INTAKE VALVE SPRING 1 11 14773ZE2000 RETAINER EXHAUST VALVE SPRING 1 12 14775ZE2010 SEAT VALVE SPRING 1 13 14781ZE2000 ROTATOR VALVE 1 14 14791ZE2010 PL...

Page 72: ...PAGE 72 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CARBURETOR ASSY CARBURETOR ASSY ...

Page 73: ...73001004 GASKET FUEL STRAINER CUP 1 14 16211ZE3000 INSULATOR CARBURETOR 1 15 16220ZA0702 SPACER CARBURETOR 1 16 16221ZE3800 GASKET CARBURETOR 1 17 16223ZE3800 GASKET INSULATOR 1 18 16610ZE1000 LEVER CHOKE STANDARD 1 INCLUDES ITEM W 19 16953ZE1406 LEVER VALVE 1 USE UP TO ENGINE SN BE80B A 19 16953ZE1812 LEVER VALVE 1 USE FROM ENGINE SN BE80B B 20 16954ZE1811 PLATE LEVER SETTING 1 USE UP TO ENGINE S...

Page 74: ...PAGE 74 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CONTROL ASSY CONTROL ASSY ...

Page 75: ...SSEMBLY REMOTE 1 INCLUDES ITEMS W 11 16571ze3W00 LEVER CONTROL 1 12 16574ZE1000 SPRING LEVER 1 13 16575ZE2W00 WASHER CONTROL LEVER 1 14 16576891000 HOLDER CABLE 1 15 16578ZE1000 SPACER CONTROL LEVER 1 16 16581ZE3W00 BASE CONTROL 1 19 16584883300 SPRING CONTROL ADJUSTING 1 20 16592883310 SPRING CABLE RETURN 1 23 90013883000 BOLT FLANGE 6X12 CT200 2 24 90015ZE5010 BOLT GOVERNOR ARM 1 26 90114SA0000 ...

Page 76: ...PAGE 76 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CONTROL BOX ASSY CONTROL BOXASSY ...

Page 77: ... ASSEMBLY COMBINATION 1 INCLUDES ITEMS W 10 35111880003 KEY 1 11 36103ZE1000 HOLDER STOP SWITCHWIRE 1 12 38240ZE2840 PROTECTOR CIRCUIT 3 5A 1 13 38250ZA8701 LENS ASSEMBLY PROTECTOR 1 14 87529ZE2811 PANEL CONTROL BOX EXTERNAL 1 15 90013883000 BOLT FLANGE 6X12 CT200 1 16 90380MA6010 SCREW SPECIAL 6X12 1 17 90630751000 CLIP PURSE LOCK 1 18 90672SA0003 STRAP CABLE 118MM NHL BLACK 1 19 91406ZE2003 TUBE...

Page 78: ...PAGE 78 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CRANKCASE COVER ASSY CRANKCASE COVER ASSY ...

Page 79: ...EMBLY OIL FILLER 1 5 15600735003 CAP ASSEMBLY OIL FILLER 1 7 15625ZE1003 GASKET OIL FILLER CAP 1 8 15625ZE1003 GASKET OIL FILLER CAP 1 9 16510ZE3000 GOVERNOR ASSEMBLY 1 INCLUDES ITEMS W 10 16511ZE8000 WEIGHT GOVERNOR 3 11 16512ZE3000 HOLDER GOVERNORWEIGHT 1 12 16513ZE2000 PIN GOVERNORWEIGHT 3 13 16531ZE2000 SLIDER GOVERNOR 1 15 90602ZE1000 CLIP GOVERNOR HOLDER 1 16 90701HC4000 PIN DOWEL 8X12 2 17 ...

Page 80: ...PAGE 80 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CRANKSHAFT ASSY CRANKSHAFT ASSY ...

Page 81: ...TS MANUAL REV 0 12 17 03 PAGE 81 HONDA GX340K1QAE2 CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3601 CRANKSHAFT Q TYPE 1 5 13351ZE3010 WEIGHT BALANCER 1 6 90745ZE2600 KEY 6 3X6 3X43 1 7 961006207000 BEARING RADIAL BALL 6207 1 ...

Page 82: ...PAGE 82 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CYLINDER BARREL ASSY CYLINDER BARREL ASSY ...

Page 83: ...ZE2003 SUB HARNESS 1 USE UP TO ENGINE SN 2639737 5 90013883000 BOLT FLANGE 6X12 CT200 1 USE UP TO ENGINE SN 2639737 6 90131883000 BOLT DRAIN PLUG 2 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 9 91201ZE3004 OIL SEAL 35X52X8 1 10 91201ZE9003 OIL SEAL 8X14X5 1 10 91203952771 OIL SEAL 8X14X5 1 11 91353671003 O RING 13 5X1 5 ARAI 1 12 9405010000 NUT FLANGE 10MM 1 13 9410912000 WAS...

Page 84: ...PAGE 84 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 CYLINDER HEAD ASSY CYLINDER HEAD ASSY ...

Page 85: ...INDER HEAD 1 6 12310ZE3791 COVER HEAD 1 7 12315ZE3840 TUBE BREATHER 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE8000 BOLT STUD 8X131 5 2 12 90047ZE2000 BOLT STUD 8X47 2 USE UP TO ENGINE SN 3033461 12 92900080320E BOLT 2 STUD 8X32 2 USE FROM ENGINE SN 3033462 13 90441ZE2010 WASHER HEAD COVER 1 14 9430112200 PIN A DOWEL 12X20 2 15 957011008000 BOLT FLANGE ...

Page 86: ...PAGE 86 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 FAN COVER ASSY FAN COVER ASSY ...

Page 87: ...V 0 12 17 03 PAGE 87 HONDA GX340K1QAE2 FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 16731ZE2003 CLIP TUBE 1 2 19610ZE3010ZA COVER FAN R8 BRIGHT RED 1 3 19631ZE3W00 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 90013883000 BOLT FLANGE 6X12 CT200 6 ...

Page 88: ...PAGE 88 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 FLYWHEEL ASSY FLYWHEEL ASSY ...

Page 89: ...Y FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 2 28450ZE3W11 PULLEY STARTER SCREEN GRID 1 3 31100ZE3W01 FLYWHEEL 4 POLE 1 6 90201ZE3V00 NUT SPECIAL 16MM 1 1 USE FROM ENGINE SN 2536523 6 90201ZE3790 NUT SPECIAL 16MM 1 USE UP TO ENGINE SN 2536522 7 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 ...

Page 90: ...PAGE 90 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 FUELTANK ASSY FUEL TANK ASSY ...

Page 91: ...ZE3010ZA TANK FUEL NH31 MCKINLEY WHITE 1 5 17620ZH7023 CAP FUEL FILLER 1 USE UP TO ENGINE SN 4122402 INCLUDES ITEMS W 5 17620ZH7023 CAP FUEL FILLER 1 USE FROM ENGINE SN 4122403 INCLUDES ITEMS W 6 17631ZH7003 GASKET FUEL FILLER CAP 1 7 17672ZE2W01 FILTER FUEL 1 10 91353671003 O RING 13 5X1 5 ARAI 1 11 9405008000 NUT FLANGE 8MM 2 12 950014500360M BULK HOSE FUEL 4 5X3000 4 5X235 1 13 9500202080 CLIP ...

Page 92: ...PAGE 92 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 IGNITION COIL ASSY IGNITION COIL ASSY ...

Page 93: ...NO PART NAME QTY REMARKS 1 30500ZE2023 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 3 31511ZE3000 CLAMP WIRE 1 4 31512ZE2000 GROMMET WIRE 1 5 31630ZE2841 COIL ASSEMBLY CHARGE 3A 1 7 36101ZE2701 WIRE STOP SWITCH 430MM 1 8 90012888000 BOLT FLANGE 6X40 2 9 90013883000 BOLT FLANGE 6X12 CT200 1 10 90015883000 BOLT FLANGE 6X28 2 ...

Page 94: ...PAGE 94 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 STARTER MOTOR ASSY STARTER MOTOR ASSY HONDA GX340K1QAE2 MANUALS ASSY ...

Page 95: ...BRACKET FRONT 1 7 31213ZE2003 GEAR DRIVE PINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GEAR REDUCTION 1 12 31231ZE2003 HOLDER BRUSH 1 13 31232ZE3003 WIRE WATER COVER 1 14 31233ZE2003 INSULATOR 1 15 90110ZE2003 SCREW WASHER 4X6 1 16 91601ZE2003 GASKET 1 17 90007ZE2003 BOLT WASHER 5X14 2 USE FROM ENGINE SN 2630807 17 938920501408 SCREW WASHER...

Page 96: ...PAGE 96 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 MUFFLER ASSY MUFFLER ASSY ...

Page 97: ...HAUST PIPE 1 4 18330ZE2W00 PIPE EXHAUST 1 5 18331ZE3810 CAP MUFFLER 1 6 18333ZF6W01 GASKET EXHAUST PIPE 1 USE FROM ENGINE SN 3030998 6 18333ZK6Y00 GASKET EXHAUST PIPE WACKER 1 USE UP TO ENGINE SN 3030997 8 18355ZE2W10 ARRESTER SPARK 1 9 18381ZE2W10 GASKET MUFFLER ARRESTER 1 11 90013883000 BOLT FLANGE 6X12 CT200 1 12 90050ZE1000 SCREW TAPPING 5X8 6 13 90055ZE1000 SCREW TAPPING 4X6 3 14 93500060060B...

Page 98: ...PAGE 98 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 PISTON ASSY PISTON ASSY ...

Page 99: ...T 1 1 13012ZE3003 RING SET PISTON OS0 50 OPT 1 1 13013ZE3003 RING SET PISTON 0 75 OPTIONAL 1 2 13101ZE3W00 PISTON STANDARD 1 2 13102ZE3W00 PISTON OS 0 25 OPTIONAL 1 2 13103ZE3W00 PISTON OS 0 50 OPTIONAL 1 2 13104ZE3W00 PISTON 0 75 OPTIONAL 1 3 13111ZF6000 PIN PISTON 1 4 13200ZE3010 ROD ASSEMBLY CONNECTING STD 1 4 13200ZE3315 ROD ASSEMBLY CONNECTING 1 US 0 25 OPTIONAL 5 90001ZE8000 BOLT CONNECTING ...

Page 100: ...PAGE 100 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 RECOIL STARTER ASSY RECOIL STARTER ASSY ...

Page 101: ...A CASE RECOIL STARTER 1 R8 BRIGHT RED 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 9 28445ZE2W01 HOLDER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 28462ZV7003 ROPE RECOIL STARTER 1 12 28469ZE2W01 GRIP REINFORCEMENT 1 USE UP TO ENGINE SN 293531...

Page 102: ...PAGE 102 MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 HONDA GX340K1QAE2 LABELS ASSY LABELS ASSY ...

Page 103: ...TION AND PARTS MANUAL REV 0 12 17 03 PAGE 103 HONDA GX340K1QAE2 LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZE3W01 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE2810 MARK CHOKE EXTERNAL 1 6 87532ZH8810 MARK OIL ALERT E 1 ...

Page 104: ...ricalcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at time of ...

Page 105: ...MQ MIKASA MDR 9GH VIBRATORY ROLLER OPERATION AND PARTS MANUAL REV 0 12 17 03 PAGE 105 NOTE PAGE ...

Page 106: ...T HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING MULTIQUIP SMAINPHONENUMBERS 800 421 1244 FAX 310 537 3927 310 537 3700 PARTSDEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 MAYCOPARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICEDEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 MQPOWERSERVICEDEPARTMENT 800 835 2551 FAX 310 638 804...

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