background image

PAGE 56 — MAYCO  MG-30 PUMP — PARTS & OPERATION MANUAL — REV. #1 (03/12/03)

MG-30 PUMP   — TROUBLESHOOTING (PUMP)

G

N

I

T

O

O

H

S

E

L

B

U

O

R

T

P

M

U

P

.

5

1

E

L

B

A

T

M

O

T

P

M

Y

S

M

E

L

B

O

R

P

E

L

B

I

S

S

O

P

N

O

I

T

U

L

O

S

s

w

o

l

s

p

m

u

p

f

o

n

o

it

c

u

d

o

r

p

e

m

u

l

o

V

.

n

w

o

d

?

t

a

e

s

e

v

l

a

v

d

n

a

s

ll

a

b

e

v

it

c

e

f

e

D

t

c

e

p

s

n

i

o

s

l

A

.

e

g

a

m

a

d

r

o

r

a

e

w

r

o

f

s

ll

a

b

l

e

e

t

s

r

o

r

e

h

t

a

e

l

t

c

e

p

s

n

I

.

y

r

a

s

s

e

c

e

n

fi

t

a

e

s

e

v

l

a

v

r

o

s

ll

a

b

e

c

a

l

p

e

r

,t

a

e

s

e

v

l

a

v

?

k

a

e

l

ri

A

.

p

u

c

r

e

h

t

a

e

l

d

n

a

.

s

g

n

ir

-

O

t

c

e

p

s

n

I

?

.

p

m

u

p

o

t

ff

it

s

o

o

t

l

a

ir

e

t

a

M

.

)

y

c

n

e

t

s

i

s

n

o

c

(

x

i

m

l

a

ir

e

t

a

m

k

c

e

h

C

ll

a

b

e

v

l

a

v

f

e

il

e

r

e

r

u

s

s

e

r

p

y

t

e

f

a

S

!t

u

o

s

w

o

l

b

?

e

n

il

e

s

o

h

n

i

g

o

l

C

e

ri

t

n

e

k

c

e

h

C

.

g

o

l

c

e

v

o

m

e

R

.

g

o

l

c

r

o

f

e

n

il

e

s

o

h

l

a

ir

e

t

a

m

t

c

e

p

s

n

I

f

o

s

n

g

i

s

r

o

f

ll

a

b

k

c

e

h

c

r

e

b

b

u

r

t

c

e

p

s

n

i

d

n

a

k

c

e

h

C

.

m

e

t

s

y

s

y

r

e

v

il

e

d

.

y

r

a

s

s

e

c

e

n

fi

e

c

a

l

p

e

r

,r

a

e

w

d

e

g

r

a

h

c

s

i

d

g

n

i

e

b

s

i

l

a

ir

e

t

a

m

o

N

.

d

l

o

fi

n

a

m

t

e

lt

u

o

r

e

t

n

e

c

m

o

r

f

?

tl

e

b

e

v

ir

d

n

e

k

o

r

B

.t

l

e

b

e

v

ir

d

e

c

a

l

p

e

R

?

e

m

ir

p

s

ti

t

s

o

l

p

m

u

p

s

a

H

.

y

t

p

m

e

fi

r

e

p

p

o

h

ll

if

,l

a

ir

e

t

a

m

r

o

f

r

e

p

p

o

h

t

c

e

p

s

n

I

e

v

l

a

v

r

o

s

ll

a

b

l

e

e

t

s

r

o

r

e

h

t

a

e

l

e

v

it

c

e

f

e

D

?

t

a

e

s

.

e

c

a

l

p

e

r

r

o

t

c

e

p

s

n

I

?

g

o

l

c

l

a

ir

e

t

a

M

.

n

o

it

c

u

r

t

s

b

o

r

a

e

l

c

,

n

o

it

c

u

r

t

s

b

o

r

o

f

d

l

o

fi

n

a

m

t

c

e

p

s

n

I

?

k

a

e

l

ri

A

.

s

g

n

ir

-

O

e

c

a

l

p

e

r

r

o

t

c

e

p

s

n

I

.

s

e

k

o

m

s

r

o

s

p

il

s

h

c

t

u

l

c

l

a

g

u

fi

r

t

n

e

C

?

y

lt

c

e

r

r

o

c

n

i

t

e

s

M

P

R

e

n

i

g

n

E

.

g

n

it

t

e

s

t

c

e

r

r

o

c

o

t

M

P

R

e

n

i

g

n

e

t

s

u

j

d

A

?

)

g

o

l

c

(

k

c

a

p

l

a

ir

e

t

a

M

.

n

o

it

c

u

r

t

s

b

o

r

a

e

l

c

,

m

e

t

s

y

s

y

r

e

v

il

e

d

n

i

n

o

it

c

u

r

t

s

b

o

t

c

e

p

s

n

I

?

g

n

i

n

il

h

c

t

u

l

c

n

r

o

W

.

y

r

a

s

s

e

c

e

n

fi

e

c

a

l

p

e

r

,r

a

e

w

r

o

f

g

n

i

n

il

t

c

e

p

s

n

I

)

r

o

s

s

e

r

p

m

o

c

ri

a

(

e

r

u

s

s

e

r

p

ri

a

o

N

?

tl

e

b

-

V

n

r

o

w

r

o

e

v

it

c

e

f

e

D

.t

l

e

b

-

V

r

o

s

s

e

r

p

m

o

c

ri

a

e

c

a

l

p

e

r

r

o

t

c

e

p

s

n

I

s

e

n

il

y

r

e

v

il

e

d

ri

a

n

i

)

g

o

l

c

(

k

c

a

p

l

a

ir

e

t

a

M

e

c

if

ir

o

r

o

r

a

e

l

c

,

n

o

it

c

u

r

t

s

b

o

l

a

ir

e

t

a

m

r

o

f

e

l

z

z

o

n

d

n

a

e

n

il

y

r

e

v

il

e

d

t

c

e

p

s

n

I

.

n

o

it

c

u

r

t

s

b

o

)

r

o

s

s

e

r

p

m

o

c

ri

a

(

e

r

u

s

s

e

r

p

ri

a

w

o

L

?

tl

e

b

-

V

n

r

o

w

r

o

e

v

it

c

e

f

e

D

tl

e

b

-

V

r

o

s

s

e

r

p

m

o

c

ri

a

e

c

a

l

p

e

r

r

o

t

c

e

p

s

n

I

?

r

e

tl

if

ri

a

y

t

ri

D

.r

e

tl

if

ri

a

e

c

a

l

p

e

r

r

o

n

a

e

l

C

s

e

n

il

y

r

e

v

il

e

d

ri

a

n

i

)

g

o

l

c

(

k

c

a

p

l

a

ir

e

t

a

M

e

c

if

ir

o

r

o

r

a

e

l

c

,

n

o

it

c

u

r

t

s

b

o

l

a

ir

e

t

a

m

r

o

f

e

l

z

z

o

n

d

n

a

e

n

il

y

r

e

v

il

e

d

t

c

e

p

s

n

I

.

n

o

it

c

u

r

t

s

b

o

t

s

n

i

a

g

a

s

k

c

o

n

k

m

r

a

r

o

t

a

s

n

e

p

m

o

C

.

s

k

c

it

s

r

o

m

a

c

?

e

r

u

s

s

e

r

p

k

c

a

b

w

o

L

.

h

t

g

n

e

l

d

n

a

e

z

i

s

t

c

e

r

r

o

c

r

o

f

e

s

o

h

y

r

e

v

il

e

d

t

c

e

p

s

n

I

?

d

e

t

a

c

ir

b

u

l

s

p

u

c

r

e

h

t

a

e

l

n

o

t

s

i

p

e

r

A

.

n

o

it

a

c

ir

b

u

l

r

e

p

o

r

p

r

o

f

s

p

u

c

r

e

h

t

a

e

l

t

c

e

p

s

n

I

r

o

s

w

o

lf

r

e

v

o

x

o

B

n

o

it

a

c

ir

b

u

L

.l

i

o

e

v

i

s

s

e

c

x

e

s

e

h

s

a

l

p

s

?

ll

u

f

x

o

b

n

o

it

a

c

ir

b

u

L

.

y

r

a

s

s

e

c

e

n

fi

n

i

a

r

d

,l

e

v

e

l

li

o

r

e

p

o

r

p

r

o

f

x

o

b

n

o

it

a

c

ir

b

u

l

t

c

e

p

s

n

I

.r

a

e

w

r

o

f

s

p

u

c

r

e

h

t

a

e

l

t

c

e

p

s

n

I

Discount-Equipment.com

Summary of Contents for MG30M2D

Page 1: ...2D MODEL MG30T2D MODEL MG30M2D MODEL MG30M2D MODEL MG30M2D MODEL MG30M2D MODEL MG30M2D FIREPROOFING PUMP MODEL MG30T3D MODEL MG30T3D MODEL MG30T3D MODEL MG30T3D MODEL MG30T3D MODEL MG30M3D MODEL MG30M3D MODEL MG30M3D MODEL MG30M3D MODEL MG30M3D Revision 1 03 12 03 www discount equipment com D i s c o u n t E q u i p m e n t c o m ...

Page 2: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Page 3: ...PAGE 2 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 D i s c o u n t E q u i p m e n t c o m ...

Page 4: ...ch Assembly 82 83 Specification and part number are subject to change without notice NOTE Crankshaft and Gear Box Assembly 84 85 Battery Assembly 86 87 Tag Unit Axle Assembly 88 89 Mobile Unit Axle Assembly 90 91 Control Box Assembly 92 93 Manifold 2 inch Outlet Assembly 94 95 Pressure Relief Valve 2 Inch Outlet Assembly 96 97 Manifold 3 Inch Outlet Assembly 98 99 Pressure ReliefValve 3 inch Outle...

Page 5: ...ide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Potential hazards associated with operation of the pump will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Diesel fuel is ...

Page 6: ... ALERT SYMBOLS Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage to your plaster and fireproofing pump other property or the surrounding environment This pump other property or the surrounding environment could be damaged if you do not follow instructions NOTE NEVER tamper with the factory settings of the engine governor or settings Perso...

Page 7: ...le Remember the pump s engine gives off DEADLYcarbonmonoxide gas HighTemperatures Allow the engine to cool before adding fuelorperformingserviceandmaintenancefunctions Contact with hot components can cause serious burns ALWAYS use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool Whenever necessary replace nameplate operation and safety decals ...

Page 8: ... and wheel lug nuts for wear Test the pump s ON OFF switch The purpose of this test is to shut down the engine Refer to the Engine Owner s Manual for engine technical questions or information recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Transporting ALWAYS shutdown engine before transporting the pump Tightenfueltankcapsecurelyandclosefuelvalv...

Page 9: ...reextinguisher ALWAYS know the location of the nearest and first aid kit In emergencies always know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency D i s c o u n t E q u i p m e n t c o m ...

Page 10: ...uipped with a number of safety decals These decals are provided for operator safety and maintenance information Figure 1 below illustrates these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer Figure 1 MG 30 Operation and Safety Decals Pump Only D i s c o u n t E q u i p m e n t c o m ...

Page 11: ...fety Decals The Essick EM 120SM mortar and plaster mixer is equipped with a number of safety decals These decals are provided for operator safety and maintenance information Figure 2below illustrates these decals as theyappear onthemixer Should anyof these decals become unreadable replacements can be obtained from your dealer D i s c o u n t E q u i p m e n t c o m ...

Page 12: ...M C C D P H S r o G C F C E C l e u F e p y T 2 A 1 A 9 6 8 2 S B 1 0 6 1 5 N I D 0 9 5 N E D 2 D 1 5 7 9 D M T S A p m u P s n o i t a c i f i c e p S 1 e l b a T 0 3 G M l e d o M g n i p m u P e t a R l a i r e t a M r e d n i l y C e k o r t S x r e t e m a i D p m u P e r u s s e r P d l o f i n a M a i D t e l t u O r o s s e r p m o C r e d n i l y C 2 n o t s i P r e p p o H y t i c a p a ...

Page 13: ... i 0 8 6 B s r e t e m 8 2 2 n i 0 0 9 C s r e t e m 1 0 1 n i 0 0 4 D s r e t e m 6 0 1 n i 0 2 4 E s r e t e m 2 1 8 n i 0 2 3 F s r e t e m 0 0 2 n i 0 9 7 G s r e t e m 7 4 1 n i 0 8 5 H s r e t e m 2 7 1 n i 0 8 6 I s r e t e m 4 3 4 n i 1 7 1 J s r e t e m 1 8 2 n i 1 1 1 K s r e t e m 7 3 1 n i 0 4 5 L s r e t e m 3 5 1 n i 5 0 6 M s r e t e m 5 6 9 n i 8 3 MG30 M2D A B C D E F K L J H G M ...

Page 14: ...6 e l b a T F E R S N O I S N E M I D A s r e t e m 9 0 1 n i 0 3 4 B s r e t e m 2 5 1 n i 0 0 6 C s r e t e m 6 7 8 n i 5 4 3 D s r e t e m 8 1 1 n i 5 6 4 E s r e t e m 7 3 1 n i 0 4 5 F s r e t e m 3 5 1 n i 5 0 6 G s r e t e m 3 4 2 n i 0 6 9 H s r e t e m 4 0 3 n i 0 2 1 I s r e t e m 2 9 2 n i 5 1 1 MG30 2 A B C D I E F G H D i s c o u n t E q u i p m e n t c o m ...

Page 15: ...tric current is applied to the solenoid the engine speed will increase to the pre set governed speed engaging the centrifugal clutch and pump When the solenoid is de energized the engine speed willdecrease returningtoidle disengagingthecentrifugalclutch and pump CAUTION If hoses or lines are blocked for any reason or if lines are kinked when starting up or during pumping cycle the pump pressure co...

Page 16: ...alls can last anywhere from a week to 2 or 3 days depending on the pumping pressure Jamming the pump or running the pump at a very high pressure may split the rubber check balls Steel Check Ball Steelcheckballsareusedinfireproofingapplications because they form a water tight seal at the valve seat This prevents the check valve from packing due to separation at the valve Leather Piston Cup The pist...

Page 17: ...ion is not corrected the pump will jam and stop Pump Overloading If at any time the pump is jammed from separation or a sand pack in the hose the clutch on the engine will slip This will protect the moving mechanical parts of the pump from being overloaded and damaged The capability allows the pump to shut itself down in the event an operator is not near pump if a sand pack or jam up occurs When t...

Page 18: ...emust be softer than if it were taken from the mixer for hand application Connecting material hoses by means of any type of quick coupling device is not recommended because they generally donothaveanadequatepressurerating and are hazardous NOTE Effect of Hose Pressure On Height When elevating a plaster containing gypsum and light weight aggregate add about one half pound per square inch to the req...

Page 19: ...obule size is small How the Nozzle Operates With the machine running at a rate to brown 80 square yards 1 2 thick youshouldusea1 2 inch 1 27cm orificeandthedistance from the air stem to the orifice would be 3 8 inch 952 cm To scratchmetallathatthesamepumpingspeed youwouldsettheair stemfrom1 2to5 8 inch 1 27to1 58cm fromtheorifice andyou wouldprobablyusea5 8 inch 1 58cm orifice When adjusting the a...

Page 20: ...m the pumping cylinder to be pumped at a steady rateofflow Theslavecylinderwillnotmoveuntilenoughpressure is developed to produce this steady rate of flow MG 30 PUMP APPLICATION As shown in Figure 5 the pumping cylinder retracts drawing the material past the ball A and filling the cylinder The slave cylinder is pumping the material out to the nozzle and causingballBtoseatpreventingthematerialfromr...

Page 21: ...e material will not flow back to the hopper This action also fills the slave cylinder for the next stroke NOTE The slave piston will not move until enough pressure is developed to produce a steady rate of flow N0 DISCHARGE B A PUMPING CYLINDER PUMPING SLAVE CYLINDER INTAKE HOPPER Figure 6 Pumping Cylinder No Discharge MG 30 PUMP APPLICATION D i s c o u n t E q u i p m e n t c o m ...

Page 22: ...ty that will automatically release the pressure in a material hose or line whenever the flow of material is restricted for any reason causing unsafe pressure to build up in the hose or line SafetyValve Placement Automatic Place the automatic safety valve at the outlet side of the plaster pump aheadofthehoseconnection Thisautomaticsafetyvalve is to be used in conjunction with the manual release mec...

Page 23: ...elease mechanism rubber check ball ALWAYSopenthemanualpressure release plug before disconnecting any part of the delivery hose line or clampsystem NOTE Beforeactivatingthemanualpressurereleaseplugtheoperator must do the following 1 Stoptheengine 2 Warn all workers and bystanders to stand at least 20 feet away from the pump and turn their heads away from the pressurereliefsafetyvalve 3 The operator...

Page 24: ... Use this latch to secure the engine compartment cover 8 Clutch Lever Push the clutch lever forward toward the tow tongue end of the mixer to engage clutch Once clutch is engaged paddle shaft will rotate To disengage clutch pull the clutch backwards towards the engine 9 Dump Handle Pull this handle downward to dump the contentsofthedrum Pushthehandleupwardtoreturnthe drum to its vertical position ...

Page 25: ... 30 PUMP MG30 M2D MAJOR COMPONENTS MG 30 M 2D 1 3 2 4 5 6 10 9 8 11 14 15 17 18 19 22 21 20 24 25 13 12 16 23 26 7 Figure 11 MG 30 Major Components Figure 11 illustrates the major components and controls of the MG 30 Mobil Unit D i s c o u n t E q u i p m e n t c o m ...

Page 26: ...ote control connector and 25 amp fuse MG 30 PUMP MG30 M2D MAJOR COMPOUNDS 14 Piston Oiler Tank Fill this tank to the FULL level for normal operating conditions Check regularly Fill with SAE 30 wt type motor oil Oilertankcapacityis1 1 2quarts 1 14 liters 15 Lubrication Port Panel Central grease panel All lubrication points can be accessed via this panel Allows lubrication of all bearings without li...

Page 27: ...kcase 9 Crankshaft Connect this shaft to the input of the transmission 10 Muffler Used to reduce noise and emissions 11 Nameplate Contains information about the engine WARNING Addingfueltothetankshouldbeaccomplishedonly when the engine is stopped and has had an opportunitytocooldown Intheeventofafuelspill DONOTattempttostarttheengineuntilthefuelresiduehasbeen completelywipedup andtheareasurroundin...

Page 28: ...gine compartmentcover Usethislevertocontrolenginespeed 4 OilFilter Preventsdirtandotherdebrisfromenteringthe engine Service the oil filter as recommended in the maintenance section of this manual 5 Side Oil Drain Plug Remove this plug to drain engine oilfromtheenginecrankcase Forbestresultsdrainengine oil when oil is warm 6 Air Filter Cover Prevents dirt and other debris from enteringthefuelsystem...

Page 29: ...e 14 Paddle Blade Adjustment Steel Drum Blade Check AdjustpaddlesasshowninFigure14 Makesurepaddleblades are adjusted correctly before using mixer Replace all defective or damaged blades immediately MG 30 PUMP PRE INSPECTION MIXER D i s c o u n t E q u i p m e n t c o m ...

Page 30: ...tection before operating the mixer NEVERplacehandsorfeetinsidethemixing drum ALWAYS make sure the safety grill on the mixer is locked while the engine is running ALWAYS shut down the engine before performing any kind of maintenance service on the mixer Before Starting 1 Readsafetyinstructionsatthebeginning ofmanual 2 Clean the entire mixer removing dirt and dust par ticularly the engine cooling ai...

Page 31: ...evel 2 Ifoildoesnotseepoutastheoillevelplugisbeingremoved then remove the clutch oil fill plug and fill with SAE 30 engine oil to the proper operating level GEAR REDUCTION OIL TRANSMISSION 1 Remove the transmission oil level plug Figure 19 If oil begins to seep out as the plug is being removed then it can be assumed that the transmission oil is at the proper operating level 2 Ifoildoesnotseepoutas...

Page 32: ...rip gently MIXING 1 The paddle shaft inside the drum should be rotating at this time 2 Lift the mixing bag compound onto the steel grate over the bag cutter and let the contents fall into the drum 3 Add water and mix compound to desired consistency Be sure to stand clear of the dump handle when the mixer is operational Any binding of material between the mixer blades and the drum will cause the dr...

Page 33: ...al 2 Cleantheentirepump removingdirtanddust particularly the engine cooling air inlet and air filter 3 Check theairfilterfor dirtanddust Ifairfilterisdirty replace air filter with a new one as required 4 Checkfasteningnutsandboltsfortightness FUEL CHECK 1 Read the fuel gauge Figure 24 on top of the fuel tank to determine if the pump s engine fuel is low If fuel is low fill with 2 diesel fuel Figur...

Page 34: ...T PADS SOAK IN 30WT MOTOR OIL FLAT WASHER CAP CAM OILER 2 Inspectthetwofeltpadsthatlayinsidethecamoiler Thepads should be saturated with 30 wt motor oil If pads are dry saturatewith30wt motoroil 3 Insertpadsbackintooilerandplaceflatwasherontopand tighten oiler cap securely COMPRESSOR OIL CHECK 1 Removetheaircompressoroildipstick Figure29 fromits holder Figure 28 Cam Oiler Pads 2 Determineiftheairc...

Page 35: ...SAE 90 wt motor oil DO NOT over fill SPEED REDUCER OIL CHECK When checking the oil level of the speed reducer unit it is best tohavethespeedreducerplacedinanuprightposition vertical Perform the following steps when checking the oil level of the speed reducer unit 1 Release the adjustment plate retaining chain Figure 31 that secures the speed reducer to the pump frame then remove the adjustment bol...

Page 36: ...75 to 500 inches 9 52 to12 72mm Figure 34 V Belt Check BATTERY CHECK BatteryCheck A 12 volt DC battery Figure 35 is shipped dry and will require a proper electrolyte level for operation ALWAYS be sure that the battery cables are properly connectedtothebatteryterminalsasshownbelow Generally the RED cable will be connected to the positive terminal of the battery and the BLACK cable will be connected...

Page 37: ...rpartsofthepistonhead before starting engine Make sure all piston head components are in good working condition and are not worn Replace any worn parts immediately 2 Open the piston oiler valve Figure 36 slightly Verify that oil is flowing through the lines but not excessively DO NOT start pump for at least 5 minutes MG 30 PUMP INITIAL START UP PUMP Figure 37 Throttle Control Knob Mixer 4 Place th...

Page 38: ...ried sand etc which could cause plugging ofhosewhenmaterialispumped see Cleaning Procedure 10 Permit water to be pumped out until it reaches a level just above hopper inlet throat 11 Grab dump handle on mixer and dump contents of mixing drum into hopper DO NOT STOP MACHINE UNTIL MATERIAL HAS REACHED END OF HOSE OTHERWISE THIS MAY CAUSE SEPARATION OF MATERIAL WHICH COULD CLOG UP PUMP AND HOSE 12 If...

Page 39: ...ontrol panel in the center position no pumping 3 Plug the remote cable Figure 42 into the remote receptacle on the control panel Tighten securely 4 Placethepumpcontrolswitchonthecontrolpanel Figure42 in the up position remote pumping Figure 41 Pumping Switch No Pumping 5 To begin pumping remotely place the pumping control switch Figure 43 on the hand held remote unit to the ON position 6 Tostoppum...

Page 40: ...wrench Torque wheel lug nuts as described in the Lug Nut Torque Requirements Table 10 Checktightnessofsuspensionhardware nutsandbolts CAUTION Towing Safety Precautions Check with your county or state safety towing regulations department before towing your pump Mixer Trailer Vehicle Connection 1 Check the vehicle hitch ball and trailer coupler for signs of wear or damage Replace any parts that are ...

Page 41: ...ump frame NOTE Towing Instructions Mobil Unit Before attempting to tow this pump check the following 1 ALWAYS close the fuel shut off valve on the pump and mixer before towing the pump to prevent possible fuel leakage into the engine crankcase 2 Securely attach the pump s towing coupler to the towing vehicle s hitch as shown in Figure 44 3 Attach both safety chains so that they cross underneath th...

Page 42: ... the fuel shut off valve on the pump s engine before towing the pump to prevent possible fuel leakage into the engine crankcase 2 Securelyattachthetagunit stowingcouplertothetowing vehicle s hitch as shown in Figure 45 3 Attach the safety chain to the pump frame and towing vehicle as shown in Figure 45 Figure 45 Pump Safety Chain and Coupler Tag Unit D i s c o u n t E q u i p m e n t c o m ...

Page 43: ...ely Tires Wear Inflation Tire inflation pressure is the most important factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 9 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION CAUTION ALWAYS w...

Page 44: ...n Tighteneachlug nut in 3 separate passes as defined byTable 10 MG 30 PUMP TRAILER SAFETY GUIDELINES NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 47 Wheel Lug Nuts Tightening Sequence 3 Afterfirstroaduse retorquealllugnutsinsequence Check all wheel lug nuts periodically NOTE s t n e m e r i u q e R e u q r o T e r i T 0 1 e l b a T e z i S l e e h W s s a P t s r i F S B L T F s...

Page 45: ...of the mixing drum a zerk grease fitting pivotpoint Greasethesefittingsoncea weekastheylubricate the dumping mechanism of the mixing drum Failuretolubricate the zerk grease fittings once a week will cause the dumping mechanism tostiffen makingthemixerhardtodump HARDWARE Check all hardware on the mixer before starting Periodically inspect all hardware Loose hardware can contribute to early componen...

Page 46: ...e six 1 2 inch cap screws and lock washers and also check that the gasket is not worn or broken E When the clutch has been satisfactorily adjusted reinstall theadjustmentlockP NEM934040andtightenlockbolt F Remove the 3 8 inch square head pipe plug located on the lower clutch compartment Refill the clutch compartment with 2 1 4 quarts of SAE 30 motor oil to the level of the plug When done reinstall...

Page 47: ...ngine For information concerning the procedure in checking removing cleaning etc of the various enginepartsoranyotherinformationontheenginenotcontained herein refer to the engine manufacturer s instruction manual CRANKCASE 1 The crankcase oil should be CHECKED EVERY 8 HOURS of operation 2 TheoldoilshouldbeDRAINEDandFRESHOILADDED afterEVERY40HOURSofoperation Todrainoil remove plug located on engine...

Page 48: ...p 4 r e l i O n o t s i P y a D a e c i w T k n a T l l i F 0 3 E A S e v l a v w o l f e s o l C g n i l l i f n e h w 5 r e l i O m a C y a D y r e v E k c e h C t l e F k a o S 0 3 E A S s a w e r c S t l e f t s u j d A d e r i u q e r 6 d o R g n i t c e n n o C y l i a D k c e h C t o h S 1 e s o p r u p i t l u m 2 o N e s a e r g e v i t o m o t u a t n e l a v i u q e r o t r i d t n e v ...

Page 49: ...y bearing will not damage the machine Wear safety glasses or face mask protective clothes and rubber gloves when working with battery CAUTION BATTERY MAINTENANCE Mishandling of the battery shortens the service life of the battery and adds to maintenance cost When handling the battery do the following z Be careful not to let the battery electrolyte come in contact with your body or clothing z Alway...

Page 50: ...hopper When this condition occurs material flow will decrease NOTE Rubber Check Plug The rubber safety plug should be removed and cleaned daily Replacethisplugifitisdefectiveorworn Seemanifoldassembly in this manual when ordering replacement rubber plug NOTE When replacing either the rubber or steel check ball remember that there is another check ball that should be inspectedforwearordamage Always...

Page 51: ... w e c n a d r o c c a n i r o t c e j n i e c a l p e r r o r i a p e R l a u n a m r i a p e r e n i g n e w o l o o t e r u s s e r p l i O e r u s s e r p l i o e n i g n e k c e h C d e d e e c x e t i m i l e r u t a r e p m e t g n i t r a t s w o L d n a s n o i t c u r t s n i g n i t r a t s d l o c h t i w y l p m o C y t i s o c s i v l i o r e p o r p l l i w e n i g n e s e r u t a r...

Page 52: ...w r o e v i t c e f e D s t e k c a r b e c a l p e r r o t e k c a r b o t e s a e r g y l p p A t h g i t o o t d e t s u j d a s e d a l B m u r d f o s l l a w e d i s h c u o t t s o m l a y e h t l i t n u s e d a l b t s u j d A D E U N I T N O C G N I T O O H S E L B U O R T E N I G N E 3 1 E L B A T M O T P M Y S M E L B O R P E L B I S S O P N O I T U L O S d n a t u p t u o r e w o p e ...

Page 53: ... f i r t n e C y l t c e r r o c n i t e s M P R e n i g n E g n i t t e s t c e r r o c o t M P R e n i g n e t s u j d A g o l c k c a p l a i r e t a M n o i t c u r t s b o r a e l c m e t s y s y r e v i l e d n i n o i t c u r t s b o t c e p s n I g n i n i l h c t u l c n r o W y r a s s e c e n f i e c a l p e r r a e w r o f g n i n i l t c e p s n I r o s s e r p m o c r i a e r u s s e...

Page 54: ...MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 PAGE 57 MG 30 PUMP WIRING DIAGRAM Figure 52 Control Panel Remote Cable Wiring Diagram D i s c o u n t E q u i p m e n t c o m ...

Page 55: ...PAGE 58 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 Figure 53 Electrical System Diagram MG 30 PUMP WIRING DIAGRAM D i s c o u n t E q u i p m e n t c o m ...

Page 56: ...MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 PAGE 59 MG 30 PUMP POWER MODULE LAYOUT Figure 54 Power Module layout D i s c o u n t E q u i p m e n t c o m ...

Page 57: ...ction 2 Items Found In the Remarks Column Serial Numbers Where indicated this indicates a serial number range inclusive where a particular part is used Model Number Where indicated this shows that the correspondingpartisutilizedonlywiththisspecificmodelnumber or model number variant Section 3 Items Found In the Items Number Column All parts with same symbol in the number column or belong to the sa...

Page 58: ...LL PRESSURE RELEASE 2 EM402421 OILER PLATE 2 EM402439 STUD 2 EM900227 V BELTTRANSMISSION 1 EM900082 V BELT AIR COMPRESSOR 2 EM400668 CAP NOZZLE 2 EM400687 1 2 ORIFICE 2 EM400688 9 16 ORIFICE 2 EM400689 5 8 ORIFICE 3 40065300 OIL FILTER 3 5031700 PREFILTER FUEL 3 50251500 FUEL FILTER 3 50345700 FUEL FILTER 3 00952900 ELEMENT AIR FILTER 1 50141500 V BELT 2 50163900 GLOWPLUGS 1 40021300 OIL PRESSURE ...

Page 59: ...PAGE 62 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 DECAL PLACEMENT MG 30 PUMP DECAL PLACEMENT D i s c o u n t E q u i p m e n t c o m ...

Page 60: ...OATED 1 MOBILE UNIT ONLY 12 TBD DECAL MQ ESSICK SMALL 3 MOBILE UNIT ONLY 13 EM948630 DECAL PUSH TO STOP 2 MOBILE UNIT ONLY 14 DCL151 DECAL INSPECT BEFORE TOWING 2 MOBIE UNIT ONLY 15 EM948501 DECAL ESSIC SAFTEY 1 MOBILE UNIT ONLY 16 EM511709 DECAL 800 30 MAYCO 1 MOBILE UNIT ONLY 17 EM948005 DECAL ENGINE OIL FILLER 1 MOBILE UNIT ONLY 18 EM948012 DECAL CLUTCH OIL FILLER 1 MOBILE UNIT ONLY 19 EM948013...

Page 61: ...PAGE 64 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 FRAME ASSY MG 30 PUMP FRAME ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 62: ...1 26 EM745 COTTER PIN 1 28 EM25610 JACK STAND 1 30 EM01005 CONNECTOR LINKS 2 32 492394 HEX HEAD BOLT 1 2 X 1 1 2 4 34 492600 WASHER 4 36 492584 HEX HEAD NUT 1 2 IN 4 38 EM963105 HEX HEAD BOLT 1 2 X 2 8 42 492584 HEX HEAD NUT 1 2 IN 8 44 EM492455 HEX HEAD BOLT 1 2 IN X 1 1 2 IN 6 46 EM621 WASHER 1 2 6 48 492584 HEX HEAD NUT 1 2 IN 6 MG 30 PUMP FRAME ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 63: ...PAGE 66 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HOOD ASSY MG 30 PUMP HOOD ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 64: ...505831 GASKET 1 6 EM508659 LOCKING HANDLE 1 60 EM510830 HOUSING MG 30 1 62 EM492399 HEX BOLT 1 2 3 IN 2 64 492584 HEX NUT 1 2 IN 2 178 29057 MANUAL HOLDER 1 180 492356 HEX BOLT 1 4 X 3 4 IN 2 182 492596 FLAT WASHER 1 4 IN 4 184 492581 HEX NUT 1 4 IN 2 MG 30 PUMP HOOD ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 65: ...PAGE 68 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HOPPER ASSY MG 30 PUMP HOPPER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 66: ... 1 142 EM621 WASHER 1 2 IN 4 144 6109180 LOCK WASHER 1 2 IN 4 146 EM963105 HEX BOLT 1 2 X 2 IN 4 148 EM963057 HEX BOLT 3 8 X 1 1 8 IN 2 150 EM402422 STUD 3 4 X 2 1 8 IN 1 152 1456 HEX NUT 3 8 IN 2 154 0166 A LOCK WASHER 3 8 IN 2 160 EM963057 HEX BOLT 3 8 X 1 1 2 IN 2 172 EM513149 ANCORING PLATE W NUT 1 174 EM513151 SEAL PLATE 1 MG 30 PUMP HOPPER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 67: ...PAGE 70 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP CHASSIS ASSY CHASSIS ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 68: ...1 EM963692 HEX BOLT 1 2 X 1 1 8 IN 3 83 6109180 LOCK WASHER 1 2 IN 3 112 EM511044 PLATE SMALL 1 114 EM511042 PLATE FRONT 1 116 EM511046 PLATE 1 118 0166A LOCK WASHER 3 8 IN 12 120 492309 HEX BOLT 3 8 X 3 4 IN 12 156 507895 PLUG 2 1 2 IN 1 162 3019092 WASHER 3 8 IN 6 164 EM969013 HEX NUT 3 8 IN 2 168 EM963610 HEX BOLT 3 8 X 1 IN 2 170 EM402515 MOUNTING BRACKET 1 MG 30 PUMP CHASSIS ASSY D i s c o u ...

Page 69: ...PAGE 72 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP COMPRESSOR ASSY COMPRESSOR ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 70: ... 18 EM923343 LOCK WASHER 5 16 IN 4 20 EM958171 COMPRESSOR AIR 1 22 EM958033 AIR FILTER 1 24 EM911058 ELBOW 90 1 26 EM402489 AIR TANK 1 28 EM508695 AIR HOSE 1 30 EM913116 SAFETY VALVE 1 32 EM963610 BOLT HEX 3 8 X 1 IN 3 34 0166 A LOCK WASHER 3 8 IN 3 38 EM491260 ELBOW ADAPTER MALE 90 1 40 512609 ADAPTER REDUCER FEMALE 1 1 8 TO 5 16 42 EM947032 QUICK CONNECT SIGET MALE 1 128 492356 HEX BOLT 1 4 X 3 ...

Page 71: ...PAGE 74 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP FUELTANK ASSY FUEL TANK ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 72: ... 1 INCLUDES ITEMS W 90 EM963610 HEX BOLT 3 8 X 1 IN 4 91 3019092 WASHER 3 8 IN 4 92 0166 A LOCK WASHER 3 8 IN 4 94 19340 FUEL TANK CAP W GAUGE 1 98 EM20427 TUBING 1 100 EM20426 ELBOW 90 1 8 IN 1 101 EM20427 TUBING 1 102 EM20763 FUEL FILTER 1 104 EM20421 VALVE SHUT OFF 1 106 506208 CLAMP 1 4 IN 3 122 492356 HEXBOLT 1 4 X 3 4 IN 2 124 2101402 LOCK WASHER 1 4 IN 2 126 EM503081 BRACKET 1 4 IN 2 MG 30 ...

Page 73: ...PAGE 76 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP PISTON OILERTANK ASSY PISTON OILER TANK ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 74: ...T 1 4 X 3 4 IN 4 78 492596 WASHER 1 4 IN 2 80 2101402 LOCK WASHER 1 4 IN 4 82 492561 HEX NUT 1 4 IN 2 86 512722 VALVE SHUT OFF 1 87 EM20415 TUBING 1 88 512731 MALE CONNECTOR REDUCER 1 1 8 TO 5 16 89 512721 TEE CONNETOR 1 93 EM20426 ELBOW 90 1 95 513116 BRACKET 1 2 IN 1 99 492561 HEX NUT 1 4 IN 2 MG 30 PUMP PISTON OILERTANK ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 75: ...PAGE 78 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 ROCKER ARM ASSY MG 30 PUMP ROCKER ARM ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 76: ...1 ELBOW 45 1 8 IN TO 7 16 IN 1 28 505124 HEX BOLT 3 4 X 5 G5 4 30 492628 LOCK WASHER 3 4 IN 6 32 EM20344 GREASING BOLT 1 36 EM20347 BEARING SPACER 2 38 EM903092 BEARING ASSEMBLY 1 40 EM402434 BEARING BUSHING 1 95 EM505489 CONNECTOR MALE 1 97 EM514328 SP CONECTING ROD 1 98 EM903176 BEARING 1 99 EM702 SCREW ALLEN HEAD 3 8 16 X 3 4 1 100 EM20336 O RING 2 102 EM402996 SEAL PLATE 1 104 EM402997 SEAL PL...

Page 77: ...H ROD 3 5 INCH ASSY MG 30 PUMP PUSH ROD 3 5 INCH ASSY This assembly drawing is intended to beusedwith ONLY the MG30M 2and MG30T 2 Models using Plaster and Mortarmaterials Thisapplicationuses 3 5 inch 90 mm cylinders CAUTION NOTE D i s c o u n t E q u i p m e n t c o m ...

Page 78: ...1056 O RING 2 68 EM402421 FELT OILER PLATE 2 70 EM402395 FELT WASHER 2 72 EM402396 SPACER 2 74 EM491056 O RING 2 76 EM402394 BACK UP WASHER 2 78 EM402393 LEATHER CUP 2 80 EM402392 CUPWASHER 2 82 EM402390 EXPANDERWASHER 2 84 EM402391 EXPANDER INSERT 2 86 EM402389 COMPRESIONWASHER 2 88 EM402439 STUD 1 2 X 3 5 16 IN 2 90 6109160 HEX NUT 1 2 IN 4 92 EM20415 TUBING 3 16 IN x 5 2 MG 30 PUMP PUSH ROD 3 5...

Page 79: ...0 PUMP PUSH ROD 3 75 INCH ASSY PUSH ROD 3 75 INCH ASSY This assembly drawing is intended to beusedwith ONLY the MG30M 3and MG30T 3 Models using Fireproofing materials This application uses 3 75 inch 95 25mm cylinders CAUTION NOTE D i s c o u n t E q u i p m e n t c o m ...

Page 80: ...NG CONE 2 64 EM20816 O RING 2 66 EM491056 O RING 2 68 EM402421 FELT OILER PLATE 2 70 EM403002 FELT WASHER 2 72 EM402396 SPACER 2 74 EM915003 O RING 2 76 EM403004 BACK UP WASHER 2 78 EM403005 LEATHER CUP 2 80 EM403006 CUPWASHER 2 82 EM403007 EXPANDERWASHER 2 84 EM402391 EXPANDER INSERT 2 86 EM403008 COMPRESIONWASHER 2 88 EM402439 STUD 1 2 X 3 5 16 IN 2 90 EM968003 HEX NUT 1 2 IN 4 92 EM20415 TUBING...

Page 81: ...PAGE 84 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP CRANKSHAFT AND GEAR BOX ASSY CRANKSHAFT AND GEAR BOX ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 82: ...EN HEAD 3 8 16 X 3 4 2 134 EM20303 BUSHING 1 136 EM510845 SPACER 3 IN 12 MM 1 138 EM20324 2 BEARING 2 140 EM402412 CRANK 1 142 EM402413 TENSION WASHER W SLOT 1 144 EM512618 ALLEN BOLT 1 2 X 2 IN 1 146 EM505122 HEX BOLT 3 4 X 8 1 2 IN 4 147 EM505490 ELBOW 45 2 148 EM492628 LOCK WASHER 1 IN 4 150 EM20306 BELT TIGHTENER 1 152 EM509947 MASTER LINK W CHAIN 1 153 EM503982 HEX BOLT 5 8 X 2 IN 1 154 EM923...

Page 83: ...PAGE 86 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 BATTERY ASSY MG 30 PUMP BATTERY ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 84: ...TY REMARKS 54 EM510708 BATTERY CLAMP 1 56 EM510844 SUPORT ROD 1 58 EM969079 HEX NUT 1 4 IN 1 132 507590 BATTERY 12 V 1 134 EM505297 BATTERY TERMINAL CABLE POS 1 136 EM20720 BATTERY TERMINAL CABLE NEG 1 138 505624 BATTERY TERMINAL COVER BLACK 1 140 506266 BATTERY TERMINAL COVER RED 1 D i s c o u n t E q u i p m e n t c o m ...

Page 85: ...PAGE 88 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP TAG UNIT AXLE ASSY TAG UNIT AXLE ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 86: ...IRE 2 CANNOT BE PURCHASED SEPARATELY 5 EM26306 DUST COVER 2 6 EM968481 CASTLE NUT 2 7 EM705 PIN COTTER 3 16X1 1 2 2 8 EM26329 WASHER 2 9 EM903113 OUTER BEARING 2 10 EM903012 OUTER CUP 2 11 EM26519 NUT 12 12 EM20612 STUD 12 13 EM26300 HUB 2 14 EM903169 INNER CUP 2 15 EM903168 INNER BEARING 2 16 EM26305 GREASE SEAL 2 17 EM20601 HUB ASSEMBLY 2 INCLUDES ITEMS W 18 EM14600 AXLE 1 18 EM14600A AXLE WITH ...

Page 87: ...PAGE 90 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP MOBILE UNIT AXLE ASSY MOBLE UNIT AXLE ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 88: ...TELY 5 EM941307 DUST CAP 2 6 CASTLE NUT 2 INCLUDES ITEMS W 8 WASHER 2 CANNOT BE PURCHASED SEPARATELY 9 EM941309 OUTER BEARING 2 10 EM941315 OUTER CUP 2 11 EM941314 NUT 12 12 EM941315 STUD 12 13 HUB 2 CANNOT BE PURCHASED SEPARATELY 14 EM941310 INNER CUP 2 15 EM941312 INNER BEARING 2 16 EM941311 GREASE SEAL 2 17 PIN COTTER 3 16X1 1 2 2 CANNOT BE PURCHASED SEPARATELY 18 TBD AXLE 1 CONTACT MULTIQUIP P...

Page 89: ...PAGE 92 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP CONTROL BOX ASSY CONTROL BOX ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 90: ...RMETER 1 28 EM963003 HEX BOLT 1 4 X 3 4 IN 1 29 504505 CABLE TIE WRAP 3 30 EM969079 HEX NUT 1 4 IN 1 31 EM506599 HEX BOLT 6MM X 15 3 32 EM512644 INSTRUMENT PANEL 1 33 2101402 LOCK WASHER 1 4 IN 1 36 EM16710 RELAY 1 40 EM491897 TERMINAL BLUE 3 16 LOOP 1 42 EM40711 SWITCH 1 44 EM26789 RECEPTICAL FEMALE 1 46 EM491879 STAR NUT FOR RECEPTICAL 1 48 EM508242 CONNECTOR 1 D i s c o u n t E q u i p m e n t ...

Page 91: ... PUMP MANIFOLD 2 INCH OUTLET ASSY MANIFOLD 2 INCH OUTLET ASSY This assembly drawing is intended to beusedwith ONLY the MG30M 2and MG30T 2 Models using Plaster and Mortarmaterials Thisapplicationuses a 2 0 inch 50 8 mm outlet NOTE D i s c o u n t E q u i p m e n t c o m ...

Page 92: ...9 WASHER 3 4 IN 5 24 EM510849 STUD 3 4 X 3 IN 2 26 EM402581 QUARTER ROUND SEAL 2 28 EM402418 CONNECTING RING 1 32 EM400581 RUBBER BALL 2 34 EM402402 VALVE SEAT WITH PIN 2 36 EM402580 SPECIAL O RING 3 38 EM512914 WASHER 1 IN 2 40 EM968020 HEX NUT 1 IN 2 42 EM512612 HEX NUT 1 IN 1 44 EM914312 SEAL 1 48 EM492399 CAP SCREW 1 2 X 3 IN 1 50 EM402415 SLEEVE SHORT 1 52 EM492584 HEX NUT 1 2 IN 1 54 EM40298...

Page 93: ...RE RELIEFVALVE 2 INCH OUTLET ASSY PRESSURE RELIEF VALVE 2 INCH OUTLET ASSY This assembly drawing is intended to beusedwith ONLY the MG30M 2and MG30T 2 Models using Plaster and Mortarmaterials Thisapplicationuses a 2 0 inch 50 8 mm outlet NOTE D i s c o u n t E q u i p m e n t c o m ...

Page 94: ...AP 1000 1 74 EM969079 LOCK NUT 1 75 EM906065 BUSHING 2 76 EM20807 CLAMPING YOKE 2 IN 1 77 EM969079 LOCK NUT 1 78 EM963518 CAP SCREW 2 IN 1 79 EM400714 SHIMWASHER 1 80 EM400458 CAP 1 81 EM20806 SAFTEY PLUG 1 82 EM20803 CAM 2 IN 1 83 EM20805 CAM LEVER 1 84 TBD WASHER 1 This parts list is intended to be used with ONLY theMG30M 2andMG30T 2Models using Plaster and Mortar materials This application uses...

Page 95: ...30 PUMP MANIFOLD 3 INCH OUTLET ASSY MANIFOLD 3 INCH OUTLET ASSY This assembly drawing is intended to beusedwith ONLY the MG30M 3and MG30T 3 Models using Fireproofing materials This application uses a 3 0 inch 76 2 mm outlet NOTE D i s c o u n t E q u i p m e n t c o m ...

Page 96: ...M619 WASHER 3 4 IN 6 24 EM510849 STUD 3 4 X 3 IN 2 26 EM402581 QUARTER ROUND SEAL 2 28 EM402418 CONNECTING RING 1 32 EM402579 STEEL BALL 2 34 EM402995 VALVE SEAT WITHOUT PIN 2 36 EM402580 SPECIAL O RING 3 38 EM512914 WASHER 1 IN 2 40 EM968020 HEX NUT 1 IN 2 42 EM512612 HEX NUT 1 IN 1 44 EM914312 SEAL 1 48 EM492399 CAP SCREW 1 2 X 3 IN 1 50 EM402415 SLEEVE SHORT 1 52 EM492584 HEX NUT 1 2 IN 1 54 EM...

Page 97: ...SURE RELIEFVALVE 3 INCH OUTLET ASSY PRESSURE RELIEF VALVE 3 INCH OUTLET ASSY This assembly drawing is intended to beusedwith ONLY the MG30M 2and MG30T 2 Models using Fireproofing materials This application uses a 3 0 inch 76 2 mm outlet NOTE D i s c o u n t E q u i p m e n t c o m ...

Page 98: ...RESSURE CAP 700 1 73 EM402528 WORKING PRESSURE CAP 1000 1 74 EM906065 LOCK NUT 1 75 EM906065 BUSHING 2 76 EM402747 CLAMPING YOKE 3 IN 1 77 EM969079 LOCK NUT 1 78 EM963698 CAP SCREW 3 IN 1 79 EM400714 SHIMWASHER 1 80 EM400458 CAP 1 81 EM20806 SAFTEY PLUG 1 82 EM402748 CAM 3 IN 1 83 EM20805 CAM LEVER 1 84 TBD WASHER 1 This parts list is intended to be used with ONLY theMG30M 3andMG30T 3Models using ...

Page 99: ...IN 71 1CM 3 CAM ROCKER ARM ROLLER 27IN 68 7CM 4 CONNECTING ROD UP 40 IN 102 CM 5 CAM ROCKER ARM BEARING HOUSING 35IN 88 9CM 6 GEARBOX BLOCK FRONT 29 IN 73 6 CM 7 CONNECTING ROD DOWN 40 IN 102 CM 8 CRANK ROCKER ARM BUSHINGS 10IN 25 4CM 9 CRANK ROCKER ARM BEARING HOUSING 29IN 73 6CM TOTAL LENGTH OF LINES REQUIRED 249 IN 632 4 CM LUBRICATION PANEL ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 100: ...REASE 1 8 NPT 14 2 EM505489 STRAIGHT FITTING 1 8 NPT 13 3 505534 COUPLINGW NUT 1 8 NPT 14 4 EM505516 PLASTIC HOSE LINE 1 4 DIA AR 1FT 1PC 5 EM490531 PROTECTIVE SLEEVE 3 8 HOSE AR 1FT 1PC 6 EM491028 TIE WRAP 2 5 x 95 MM AR 7 EM505490 FITTING 45 DEGREE ELBOW 1 8 TBD FITTING 90 DEGREE ELBOW 1 9 EM512659 KIT LUBRICATION 1 INCLUDES ITEMS W D i s c o u n t E q u i p m e n t c o m ...

Page 101: ...PAGE 104 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP REMOTE CONTROL CABLE ASSY REMOTE CONTROL CABLE ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 102: ...AME QTY REMARKS 1 EM16753 JUNCTION BOX 1 2 EM16754 SWITCH MICRO 1 3 EM16756 GUARD SWITCH ALUMINUM 1 4 EM491897 CONNECTOR 3 16 RING 2 5 EM26791 GRIP CORD SEAL 1 6 EM26790 CORD 25 MX P E 1 7 EM26793 ADAPTER CORD GRIP 1 2 1 8 EM26792 ADAPTER CORD 100 FT 1 9 EM26788 COMPLETE CORD ASSY 25 FT 1 INCLUDES ITEMS W D i s c o u n t E q u i p m e n t c o m ...

Page 103: ...PAGE 106 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 MG 30 PUMP TAG UNITTRAILER ASSY TAG UNIT TRAILER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 104: ...Y REMARKS 16 EM402510 HOPPER SUPPORT 1 18 EM963692 HEX BOLT 1 2 13X1 1 2 4 20 492584 HEX NUT 1 2 IN 4 22 492600 FLAT WASHER 1 2 IN 4 24 EM963580 HEX BOLT 3 4 X 4 1 2 IN 2 26 EM505069 HEX NUT 3 4 IN 2 50 EM01005 CHAIN CONNECTOR LINK 3 8 2 52 HBC 1 TOW BAR W 2 IN BALL COUPLER 1 54 EM513167 SAFTEY CHAIN 1 D i s c o u n t E q u i p m e n t c o m ...

Page 105: ...PAGE 108 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 2M41LZ ENGINE ASSY MG 30 PUMP HATZ 2M41LZ ENGINE ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 106: ... 492622 66 492596 WASHER 1 4 IN 2 68 EM25429 ELBOW 90 3 70 EM512642 HOSE 1 72 EM25577 TEE CONNECTOR 1 74 EM50449 ELBOW 90 1 8 TO 7 16 2 76 EM506085 GROMENT 2 78 EM25576 HOSE 20 IN 1 80 EM25511 FITTING 1 82 EM512643 ACCELERATING PISTON SUPPORT 1 84 492357 HEX BOLT 1 4 20 X12 2 88 2101402 LOCK WASHER 1 4 IN 2 REPLACES 492622 90 492561 HEX NUT 1 4 IN 2 96 EM50462 HOSE 10 IN 2 98 EMCC700 HYDRAULIC CYL...

Page 107: ...ATZ 1B30 ENGINE CLUTCH ASSY HATZ 1B30 ENGINE CLUTCH ASSY 6 9 5 6 30 37 12 25 28 29 13 20 19 18 17 16 15 21 22 36 11 14 23 24 31 32 27 26 FRAME 1 1 COMPLETE CLUTCH ASSEMBLY ITEM 37 P N 934022 INCLUDES ALL ITEMS WITHIN OUTLINE NOTES 39 38 1 D i s c o u n t E q u i p m e n t c o m ...

Page 108: ... PIN 3 17 EM925016 LONG LINK PIN 3 18 EM959012 LEVER 6 19 EM934054 ROLLER 3 20 5117 COTTER PIN 9 21 EM934053 CONNECTING LINK 6 22 TBD SLOTTED BOLT HHCS 1 4 20 x 1 2 1 23 EM934040 ADJUSTING LOCK 1 24 EM934039 CLUTCH HOUSING 1 25 EM918009 SPRING 3 26 EM934041 DRIVEN MEMBER 1 27 EM934042 PRESSURE PLATE ASSY 1 28 EM934043 RELEASE SLEEVE 1 29 EM934045 ADJUSTING RING 1 30 EM963289 BOLT 2 31 2656 LOCK NU...

Page 109: ...PAGE 112 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 EM 120SM MIXING DRUM ASSY MIXING DRUM ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 110: ...00288 PACKING GLAND PRESSURE PLATE 2 15 EM200794 GLAND ADJUSTMENT SPRING 4 16 EM923157 FLAT WASHER 5 8 4 17 EM200287 SPECIAL ADJUSTING NUT 3 8 16 4 18 10133 LOCK NUT 3 8 16 8 19 EM200018 PADDLE SHAFT COLLAR 2 20 6159A BOLT HHCS 1 2 13 x 2 3 21 EM203344 GRILL OPENING BAR 1 22 EM200079 BEARING BRKT SHIM 135 THICK AR 22 EM200080 BEARING BRKT SHIM 187 THICK AR 23 7170 HITCH CLIP PIN 1 24 EM201731 DRUM...

Page 111: ...PAGE 114 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 EM 120SM PADDLE SHAFT ASSY PADDLE SHAFT ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 112: ...213 SIDE RUBBER WIPER 1 7 EM203433 SIDE SCRAPER BLADE 1 8 0161 C LOCKWASHER 5 16 7 9 1207 BOLT BOLT HHCS 5 16 18 x 1 3 4 7 10 EM200333 PADDLE SHAFT 1 11 EM200292 PADDLE ARM INSERT CASTING 6 12 EM200297 END PADDLE U BOLT 2 13 EM200268 CENTER PADDLE U BOLT 2 14 EM203432 TOP SCRAPER BLADE 2 15 EM200212 TOP RUBBERWIPER 2 16 0161 D HEX NUT 5 16 18 7 17 5054 A LOCK WASHER 1 2 4 18 EM968011 HEX NUT 1 2 1...

Page 113: ...PAGE 116 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 EM 120SM FRAME ASSY FRAME ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 114: ...SY NO PART NO PART NAME QTY REMARKS 2 504322 WASHER 1 2 2 4 492583 HEX NUT 3 8 1 6 4922584 HEX NUT 1 2 4 8 492376 BOLT BOLT HHCS 3 8 NC X 1 1 4 G5 1 10 513212 FRAME 1 12 204086 SUPPORT 2 16 492334 BOLT BOLT HHCS 1 2 NC X 1 1 2 G5 4 20 492598 WASHER 3 8 2 D i s c o u n t E q u i p m e n t c o m ...

Page 115: ...PAGE 118 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 EM 120SM CAB ASSY CAB ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 116: ...EM 120SM CAB ASSY CAB ASSY NO PART NO PART NAME QTY REMARKS 3 1284 BOLT HHCS 3 8 16 x 1 1 2 4 4 4001 FLAT WASHER 3 8 8 6 10133 LOCK NUT 3 8 16 4 7 491010 RUBBER LATCH ASSY 2 8 EM202957 COMPLETE CAB ASSY GAS 1 INCLUDES ITEMS W D i s c o u n t E q u i p m e n t c o m ...

Page 117: ...PAGE 120 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 EM 120SM TRANSMISSION ASSY TRANSMISSION ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 118: ...0255 PADDLE SHAFT CONNECTOR ASSY KIT 1 22 EM010022 SQ KEY 3 8 x 3 8 x 1 3 4 1 23 9503 LOCK NUT 5 8 11 1 24 EM600015 OUTPUT SHAFT 1 25 EM914207 OIL SEAL 1 26 EM600014 TRANSMISSION COVER 1 27 1729 ROLL PIN 1 28 EM926036 SNAP RING 1 29 EM911064 SQ HEAD PIPE PLUG 1 2 NPT 2 30 EM600012 MAIN TRANSMISSION HOUSING 1 31 EM911356 BREATHER VENT PIPE PLUG 1 2 2 32 EM600133 OUTPUT SHAFT GEAR 1 33 EM600024 LOCK...

Page 119: ...PAGE 122 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 120: ...123 HATZ 1B30 SPARE PARTS KIT ASSY SPARE PARTS KITS ASSY NO PART NO PART NAME QTY REMARKS 1 01582200 GASKET SET CYL HEAD 1 2 01582300 GASKET SET CRANKCASE 1 3 01582400 MAINTENANCE KIT 1000 HRS 1 4 01582500 EMERGENGY KIT 1 D i s c o u n t E q u i p m e n t c o m ...

Page 121: ...PAGE 124 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 ACCESSORIES ASSY ACCESSORIES ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 122: ...L REV 1 03 12 03 PAGE 125 ACCESSORIES ASSY NO PART NO PART NAME QTY REMARKS 1 01578700 TOOL KIT 1 2 05120100 DECAL MAINTENANCE 1 3 05130000 DECAL START 1 4 05130100 DECAL 1 HATZ 1B30 ACCESSORIES ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 123: ...PAGE 126 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 CRANKCASE AND ENGINE MOUNT ASSY CRANKCASE AND ENGINE MOUNT ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 124: ...1 18 DIPSTICK 1 NOT SOLD SEPERATELY 19 50208500 SPRINGWASHER 8 20 04121900 ALL SCREW M8X35 8 21 04099302 ENGINE BRACKET 4 22 04105710 TUBE F OIL FILTER 1 23 01542702 OIL SUCTION FILTER 1 INCLUDES ITEMS W 24 50373100 DRAIN PLUG M22X1 5 1 INCLUDED IN MAINTENANCE KIT 25 50469800 JOINT A22X27 1 INCLUDED INCRANKC GASK SET AND MAINTENANCE KIT 26 05036900 HOSE CLIP 2 27 04104400 SUCTION PORT 1 28 0410450...

Page 125: ...PAGE 128 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 CRANKSHAFT ASSY CRANKSHAFT ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 126: ...EMS W 2 CRANKSHAFT 1 NOT SOLD SEPERATELY 3 04125300 CLOSING PLUG 12 MM 1 9 TBD STUBSHAFT 25 DIA 1 10 40065600 SUPPORTING DISK 45X55X3 0 1 11 50021600 CIRCLIP A45X1 75 1 12 04114201 DISK 18 5X37X5 1 13 50443600 HEX SCREW M18X1 5X55 1 14 05141600 FITTING KEY A6 35X61 1 15 05107301 STUBSHAFT SEM FINISHED 27 MM DIA 1 16 50473700 FITTING KEY 7X8X45 1 D i s c o u n t E q u i p m e n t c o m ...

Page 127: ...PAGE 130 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 CAMSHAFT ASSY CAMSHAFT ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 128: ...0123200 SHIM 5X10X0 5 DIN988 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKWASHER 2 7 01326500 FLYWEIGHT 1 8 CAMSHAFT 1 NOT SOLD SEPERATELY 9 04121700 WASHER 0 9MM 23X38X0 9 0 1 10 04112100 WASHER 1 0MM 23X38X1 0 0 1 11 04112200 WASHER 1 1MM 23X38X1 1 0 1 12 04112300 WASHER 1 2MM 23X38X1 2 0 1 13 04125100 WASHER 1 3MM 23X38X1 3 0 1 14 04125200 WASHER 1 4MM 23X38X1 4 0 1 D i s c o u n t E q u i p m e n t...

Page 129: ...PAGE 132 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 PISTON ASSY PISTON ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 130: ... NOT SOLD SEPERATELY 3 01326500 FLYWEIGHT 2 4 50463600 PISTON PIN 1 5 01328601 PISTON RING SET 80MM 1 6 CYLINDER 1 NOT SOLD SEPERATELY 7 01582600 CYLINDER WITH PISTON ASSY 1 INCLUDES ITEMS W 8 01329201 CONROD ASSY 1 INCLUDES ITEMS W 9 CONROD 1 NOT SOLD SEPERATELY 10 04113100 CONRODSCREW 2 11 01582100 BIG END BEARING 1 12 01582000 BIG END BEARING 0 5MM 1 D i s c o u n t E q u i p m e n t c o m ...

Page 131: ...PAGE 134 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 CYLINDER HEAD ASSY CYLINDER HEAD ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 132: ...T M10 DIN 934 4 23 05093301 HEAD COVER GASKET 1 INCLUDED IN CRANKC GASK SET AND MAINTENANCE KIT 24 05092701 CYLINDER HEAD COVER 1 25 01509600 DOSING DEVICE ASSY 1 INCLUDES ITEMS W INCLUDED IN EMERGENCY KIT 26 50425900 O RING 16X2 2 27 DOSING DEVICE 1 NOT SOLD SEPERATELY 28 50081200 SPRING WASHER A6 2 29 50374900 ALL SCREW M6X35 2 30 04117701 LIFTING STRAP 1 32 50453200 HEX NUT M10 2 33 05096301 CY...

Page 133: ...PAGE 136 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 OIL PUMP GOVERNOR ASSY OIL PUMP GOVERNOR D i s c o u n t E q u i p m e n t c o m ...

Page 134: ...47400 TUBE INSERT 1 13 50447500 TUBE INSERT 1 14 05078600 SHAFT 1 15 50434800 CIRCLIP 2 16 05079400 LEVER 1 17 01530402 GOVERNOR LEVER 1 18 50422400 SHIM 8X14X1 2 18 50125800 DISK 8X14X0 5 0 2 19 50435000 ALL SCREW M3X12 2 20 05079800 INTERMED PLATE 1 5 21 05131600 GOVERNOR SPRING 0 2MM 1 3 22 05078900 GOVERNOR SPRING 0 3 1 23 05148600 STOP SPRING 0 4MM 1 25 50144400 HEX NUT M6 1 26 50144500 FLATW...

Page 135: ...PAGE 138 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 OIL PUMP GOVERNOR ASSY CONT OIL PUMP GOVERNOR D i s c o u n t E q u i p m e n t c o m ...

Page 136: ...EVE 1 45 50475300 FILL HEAD SCREW 5X25 1 46 05151300 SUPPORT 1 47 50475400 PIN 5X8 1 48 50328300 HEX NUT M6 1 49 04122800 PLATE SPRING 1 50 04000200 TENSION SPRING 1 51 05130900 GOVERNOR SPRING 1 52 05130800 STOP PLATE 1 53 50465300 CYL SCREW M3X8 2 54 05146900 CENTRIFUGALWEIGHT 4 55 05147001 GOVERNOR SLEEVE 1 56 05151700 PLUG 1 57 50475800 PLATE SPRING 14 58 50475700 GRUB SCREW M10X10 1 HATZ 1B30...

Page 137: ...PAGE 140 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 TIMMING COVER ASSY TIMING COVER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 138: ...RATELY 18 04094801 CUP 2 19 04095700 PRESSURE SPRING 1 20 04094700 DRAW ROD 1 21 05095210 SPRING 1 22 04133900 DISK 10 7X19X0 5 1 23 04095210 COVER 1 24 50448901 GRUB SCREW M6X30 1 25 50144400 HEX NUT M6 1 26 50384200 ALL SCREW M6X12 1 27 50463000 ALL SCREW M8X130 2 28 50162900 JOINT A8X14 2 IN CRANKCASE GASKET SET 29 50469800 JOINT A22X27 1 IN MAINT CRANKCASE SET 30 50373100 DRAIN PLUG M22X1 5 1 ...

Page 139: ...PAGE 142 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 FLYWHEEL ASSY FLYWHEEL ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 140: ...03 PAGE 143 HATZ 1B30 FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 2 01321310 BLOWER RING 1 3 50327300 ALL SCREW M4X20 6 4 50003400 SPRING WASHER A4 6 5 04117300 STICKER TDC 1 6 04110302 FLYWHEEL 1 D i s c o u n t E q u i p m e n t c o m ...

Page 141: ...PAGE 144 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 FUEL INJECTION ASSY FUEL INJECTION ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 142: ...437000 SHIM 1 30MM 0 1 15 50437100 SHIM 1 34MM 0 1 16 50437200 SHIM 1 40MM 0 1 17 50437300 SHIM 1 44MM 0 1 18 50437400 SHIM 1 50MM 0 1 19 50437500 SHIM 1 54MM 0 1 20 50437600 SHIM 1 60MM 0 1 21 50437700 SHIM 1 64MM 0 1 22 50437800 SHIM 1 70MM 0 1 23 50437900 SHIM 1 74MM 0 1 24 50438000 SHIM 1 80MM 0 1 25 50438100 SHIM 1 84MM 0 1 26 50438200 SHIM 1 90MM 0 1 27 50438300 SHIM 1 94MM 0 1 28 SPRING 1 N...

Page 143: ...PAGE 146 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 FUEL INJECTION ASSY CONT FUEL INJECTION ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 144: ...IM 0 5MM 0 1 40 04096700 SHIM 0 6MM 0 1 41 VALVE FUEL INJECTOR PUMP 1 NOT SOLD SEPERATELY 42 50471600 SPRING WASHER 8 1 43 BODY FUEL INJECTOR PUMP 1 NOT SOLD SEPERATELY 44 50476900 WASHER 1 45 SPRING FUEL 1 NOT SOLD SEPERATELY 46 BODY FUEL 1 NOT SOLD SEPERATELY 47 50476500 O RING 17X2 1 48 50445900 VALVE HOLDER 1 50 50433900 O RING 1 0X3 3 1 51 04097700 PIN 1 52 50323900 ALL SCREW M6X30 1 53 05089...

Page 145: ...PAGE 148 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 RECOIL STARTER ASSY RECOIL STARTER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 146: ... 05045201 RETURN SPRING 1 6 01569300 HOUSING RECOIL STARTER 1 7 50081200 SPRING WASHER A6 4 8 50062700 ALLEN SCREW M6X10 4 9 05088901 ROPE RECOIL STARTER 1 10 01548800 ROPE PULLEY 1 11 05044901 BRAKE SPRING 1 12 05045001 BRAKE DISK 1 13 50146300 HEX SCREW M6X18 1 14 50165600 SPRINGWASHER 1 15 05044800 RATCHET 1 16 05061300 RETURN SPRING 1 17 50062700 ALLEN SCREW M6X10 3 18 50170900 SPRING WASHER 6...

Page 147: ...PAGE 150 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 AIR DUCT ASSY AIR DUCT ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 148: ...44400 HEX NUT M6 1 16 50114300 DISK 6 4 2 17 50177100 HEX SCREW M6X16 1 19 01326800 PARTING SHEET 1 ELECTRIC START ONLY 20 04099500 SEALING RING 1 21 04098400 SPACER TUBE 7X12X16 3 5 22 01326700 PARTING SHEET 1 23 01326200 COOLING AIR DUCT 1 INCLUDES ITEMS W 24 AIR DUCT 1 NOT SOLD SEPERATELY 25 AIR DUCT STRIP 1 NOT SOLD SEPERATELY 25 04111500 SEALING STRIP 119MM 1 26 05108100 SEALING STRIP 495MM 1...

Page 149: ...PAGE 152 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 AIR DUCT ASSY CONT AIR DUCT ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 150: ...0 COVER 1 47 50464401 STUD M6X35 1 48 40028300 HEX NUT M6 1 49 05133800 RUBBER RING 17X28X5 1 50 05133900 RUBBER RING 17X28X9 1 50 05133900 RUBBER RING 17X28X9 1 51 05132700 BUSH 6 5X17Z11 5 1 52 50148000 HEX NUT M8 1 53 05133000 SUPPORT FUEL TANK 1 54 50445000 CTR SUNK SCREW M6X35 1 55 05132800 SPACER TUBE 7X12X16 3 1 56 50170900 SPRING WASHER 6 1 57 50144400 HEX NUT M 6 1 58 05145800 SPRING CLIP...

Page 151: ...PAGE 154 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 CRANKCASE BREATHER ASSY CRANKCASE BREATHER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 152: ...Y CRANKCASE BREATHER ASSY NO PART NO PART NAME QTY REMARKS 1 01599200 OIL SEPARATOR ASSY 1 INCLUDES ITEMS W 2 OIL SEPERATOR 1 NOT SOLD SEPERATELY 3 05102900 FILTER BREATHER SYSTEM 1 4 01617900 BREATHERTUBE 1 IN CRANKCASE GASKET SET 5 01551600 SUCTION PIPE 1 D i s c o u n t E q u i p m e n t c o m ...

Page 153: ...PAGE 156 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 FUELTANK ASSY FUEL TANK ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 154: ...05085600 BREATHER HOSE 1 21 50231900 STUD M8X25 2 22 05109810 DISK 8 2X22X2 4 23 05086810 RUBBER SHELL 2 24 05122800 INSULATING SLEEVE 2 25 40028400 HEX NUT M8 2 26 FUELTANK 1 NOT SOLD SEPERATELY 27 01635200 FUEL FILTER 1 IN MAINTENANCE KIT INCLUDES ITEMS W 28 50440900 RUBBER SLEEVE 1 29 05084400 CONNECTING NIPPLE 1 30 05136900 FUEL PIPE 7X80 1 31 05085500 TUBE 1 4X2X16 1 34 50170900 SPRING WASHER...

Page 155: ...PAGE 158 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 AIR FILTER ASSY AIR FILTER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 156: ...107500 COVER AIR FILTER 1 7 50435800 RUBBER SLEEVE 1 8 01607900 AIR FILTER HOUSING ASSY 1 INCLUDES ITEMS W 9 50452200 WING NUT M6 1 10 04116600 COVER RUBBER INSERT 1 11 04116501 RUBBER INSERT 1 12 05056100 SEALING STRIP 365MM 1 13 50095100 SPRING WASHER A8 2 14 AIR FILTER ASSY 1 NOT SOLD SEPERATELY 15 05056300 GASKET AIR FILTER 2 IN HEAD GASKET SET 16 05088300 INSULATING FLANGE 1 17 05098100 PLUG ...

Page 157: ...PAGE 160 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 MUFFLER ASSY MUFFLER ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 158: ...SCREW M8X100 1 15 50450500 HEX SCREW M8X10 1 16 05103401 MUFFLER INNER PART 1 17 05081002 COVER 1 18 05104100 SEALING STRIP 1 19 05104000 SEALING STRIP 1 20 05103500 MUFFLER OUTER PART 1 22 40028400 HEX NUT M8 3 23 50445201 STUD M8X70 1 24 50148100 FLATWASHER 8 4 6 25 40028400 HEX NUT M8 1 26 05083900 SPACER NUT M8 1 27 05103901 SPACER TUBE 51 6MM 1 28 05103801 SPACER TUBE 65MM 1 29 50445000 CTR S...

Page 159: ...PAGE 162 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 STARTER ALTERNATOR ASSY STARTER ALTERNATOR ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 160: ... 1 15 05100701 REGULATOR 12V 1 16 50148100 FLATWASHER 8 4 3 17 50165400 ALLEN SCREW M8X16 2 18 50327300 ALLEN SCREW M4X20 6 19 01321310 BLOWER RING 1 20 50416800 ALLEN SCREW M6X16 3 21 50003400 SPRING WASHER A4 6 22 04098720 FLANGE 1 23 50035200 PIN 6X12 3 24 04110101 ADD FLYWHEEL 1 25 04117400 TDC STICKER 1 26 50435901 ALTERNATOR 12V 200W ASSY 1 INCLUDES ITEMS W 27 1 NOT SOLD SEPERATELY 28 ALTERN...

Page 161: ...PAGE 164 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 ELECTRONIC COMPONENTS ASSY ELECTRONIC COMPONENTS ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 162: ...Y 1 INCLUDES ITEMS W 3 STARTING SWITCH BODY 1 NOT SOLD SEPERATELY 4 NUT STARTING SWITCH 1 NOT SOLD SEPERATELY 5 FACE PLATE STARTING SWITCH 1 NOT SOLD SEPERATELY 6 50404900 KEY 1 7 05101000 HOUSING INSTRUMENT BOX 1 8 05092100 LED DISPLAY 1 9 50144500 FLATWASHER 6 4 2 10 50149100 ALLEN SCREW M6X12 2 11 50358400 STRAP 2 12 01542100 WIRING HARNESS 1 14 01546800 WIRE 1 15 50469100 OIL PRESSURE SWITCH 1...

Page 163: ...PAGE 166 MAYCO MG 30 PUMP PARTS OPERATION MANUAL REV 1 03 12 03 HATZ 1B30 SPEED CONTROL ASSY SPEED CONTROL ASSY D i s c o u n t E q u i p m e n t c o m ...

Page 164: ...ATZ 1B30 SPEED CONTROL ASSY SPEED CONTROL ASSY NO PART NO PART NAME QTY REMARKS 1 510229 THROTTLE CABLE 1 8 05117700 LEVER 1 9 50427100 ALLEN SCREW M5X25 1 10 50216300 WASHER 5 3 2 11 50094300 HEX NUT M5 1 12 05129900 STICKER 1 D i s c o u n t E q u i p m e n t c o m ...

Page 165: ...nie Terex JLG MultiQuip Mayco Toro Stone Diamond Products Magnum Airman Mustang Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Brothers Essick Miller Spreader Skyjack Lull Skytrak Tsurumi Husquvarna Target Whiteman Concrete Mortar Stow Concrete Mortar Baldor Wacker Sakai Snorkel Upright Mi T M Sullair Neal Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Blaw Kno...

Reviews: