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LT6D  LIgHT TOWeR • OpeRaTIOn manuaL — Rev. #0 (07/16/13) — page 29

inspection

COOLanT 

It is recommended that antifreeze/summer coolant be used 

with the engine. This can be purchased pre-diluted or in 

concentrate and mixed with 50% demineralized water. See 

engine owner's manual for more details.

Day-to-day addition of coolant is done from the recovery 

tank. When adding coolant to the radiator, 

DO nOT 

remove 

the radiator cap until the unit has completely cooled. 

See Table 5 for engine and radiator, coolant capacities. 

Make sure the coolant level in the recovery tank is always 

between the "H" and the "L" markings.

OpeRaTIOn In FReezIng WeaTHeR

When operating in freezing weather, make sure the proper 

amount of antifreeze (Table 6) has been added.

  WaRnIng

When connecting the positive (+) cable 

to the battery's positive (+) terminal post, 

DO nOT

 allow the wrench or any metallic 

part to come in contact with the battery's 

negative (-) terminal post. This may result 

in an electrical short circuit or an explosion.

 NOTICE

Use only distilled water in the battery. Tap water can 

reduce the operating life of the battery.

  WaRnIng

If adding coolant/antifreeze mix to the 

radiator, 

DO nOT 

remove the radiator cap 

until the unit has completely cooled. The 

possibility of hot coolant exists which can 

cause severe burns.

Table 5. Coolant Capacity

Engine Type

Coolant Capacity

Kohler KDW 1003

5.18 qt. (4.9 liters)

CLeanIng THe RaDIaTOR

The engine may overheat if the radiator fins become 

overloaded with dust or debris. Periodically clean the 

radiator fins with compressed air. Cleaning inside the 

machine is dangerous, so clean only with the engine turned 

off and the negative battery terminal disconnected.

aIR CLeaneR

Periodic cleaning/replacement of the air cleaner filter is 

necessary. Inspect it in accordance with the engine owner's 

manual.

Fan BeLT TensIOn

A slack fan belt may contribute to overheating, or to 

insufficient charging of the battery. Inspect the fan belt for 

damage and wear and adjust it in accordance with the 

engine owner's manual.
The fan belt tension is proper if the fan belt bends 10 to 15 

mm when depressed with the thumb as shown in Figure 11.

Figure 11. Fan Belt Tension

Table 6. 

Anti-Freeze Operating Temperatures

Vol  (%) 

Anti-Freeze

Freezing Point

Boiling Point

°C

°F

°C

°F

40

-24

-12

106

222

50

-37

-34

108

226

 NOTICE

When the antifreeze is mixed with water, the antifreeze 

mixing ratio must be less than 50%.

Summary of Contents for LT6D

Page 1: ...UAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL LT6D LIGHT TOWER generator KOHLER KDW 1003 DIESEL ENGINE Revi...

Page 2: ...page 2 LT6D LIGHTTOWER operation manual rev 0 07 16 13 proposition 65 warning Diesel engine exhaust and some of...

Page 3: ...investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your...

Page 4: ...ral Information 18 Components 20 22 Control Panel 24 25 Engine Components 26 Inspection 27 29 Setup 30 33 Operation 34 35 Maintenance 36 41 Maintenance Trailers 42 43 Safety Guidelines Trailers 44 57...

Page 5: ...ecifically address the level of exposure to the operator and are preceded by one of four words DangeR WaRnIng CauTIOn or nOTICe saFeTY sYmBOLs DangeR Indicates a hazardous situation which if not avoid...

Page 6: ...ations NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary replace nameplate operation and safety decals when they become diff...

Page 7: ...ating neveR use the light tower mast as a crane DO nOT lift anything with the mast neveR attach anything to the light tower mast ALWAYS lower the light tower when not in use or if high winds or electr...

Page 8: ...nor Damage to the engine or equipment can result if operating in speed ranges above the maximum allowable neveR tip the engine to extreme angles during lifting as it may cause oil to gravitate into th...

Page 9: ...e before transporting Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating ALWAYS inspect the hitch and coupling for wear n...

Page 10: ...lift equipment to unnecessary heights Loading andTie Down on FlatbedTruck NOTICE Before loading light tower to flatbed truck disconnect all four floodlight connectors and tie wrap the cables against...

Page 11: ...amage electrical shock electrocution and even death Backfeed to a utility system can cause electrocution and or property damage neveR connect the generator to a building s electrical system without a...

Page 12: ...the generator ALWAYS keep battery cables in good working condition Repair or replace all worn cables envIROnmenTaL saFeTY DeCOmmIssIOnIng NOTICE Decommissioning is a controlled process used to safely...

Page 13: ...tion Attempting to modify or make adjustments to the engine emission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modi...

Page 14: ...page 14 LT6D LIGHTTOWER operation manual rev 0 07 16 13 lamp footcandle plot Figure 1 Lamp Footcandle Plot...

Page 15: ...s 125 VAC 25 Amps X2 GFCI Receptacle Output 120 VAC 15 Amps Main Breaker CB1 2 Pole 50 Amps Light Circuit Breakers CB2 CB3 Single Pole 20 Amps GFCI Circuit Breaker CB4 Single Pole 15 Amps Continuous O...

Page 16: ...28 cc Max Output Standby 12 H P at 1 800 R P M Fuel Tank Capacity Approx 34 U S Gallons 103 6 Liters Run Time With 4 Lights 64 Hours Standard Idle Speed 1 800 R P M Fuel Type No 2 Diesel Fuel Oil Sump...

Page 17: ...h Mast Stowed Position 128 3 in 326 cm B Length Hitch To Rear Ext Outrigger 106 in 269 cm C Max Height Mast Deployed Position 31 5 ft 960 cm D Height Mast Stowed Position 73 7 in 187 cm E Ground Clear...

Page 18: ...tower tensioning system is designed to provide the necessary tension to safely control the pivot of the tower The light tower has a wind stability of up to 65 mph with outriggers and jackstands fully...

Page 19: ...LT6D LIGHTTOWER operation manual rev 0 07 16 13 page 19 notes...

Page 20: ...ar possible into the pockets 5 Cradle Lock Release Pin Locks mast in cradle support and releases mast when removed 6 Mast CradleSupport When towing of the light tower isrequired placethetowermastintot...

Page 21: ...allow even application of force to the front and rear of the equipment during transport 17 FuelTank Cap Remove cap to add No 2 diesel fuel Fuel tank capacity is 34 gallons 103 6 liters 18 Engine Statu...

Page 22: ...light tower if this light is inoperative 28 License Light This light illuminates the license plate Whenever towing of the light tower is required make sure this light is operational 29 Rear Jackstands...

Page 23: ...LT6D LIGHTTOWER operation manual rev 0 07 16 13 page 23 NOTES...

Page 24: ...WER operation manual rev 0 07 16 13 control panel Figure 6 Control Panel Ignition Switch 120 240 VAC ENGINE HOURS OFF OFF OFF OFF OFF 1 10 LIGHTING 120 VAC NOT USED 3 1 2 8 7 6 14 12 13 15 16 9 10 11...

Page 25: ...ngine Status Module Displays engine status via LEDs Performenginemaintenancedepending onalarm status 10 Normal Operation Indicator This alarm LED green lights when the engine is functioning normal 11...

Page 26: ...10 Lifting Bail 2 When lifting of the engine is required attach a strap or chain of adequate lifting capacity to these lifting points 11 Oil Dip Stick Remove to check amount and condition of oil in cr...

Page 27: ...ove the dipstick from its holder and wipe it clean 2 Insert and remove the dipstick from its holder Check the oil level shown on the dipstick 3 If the oil level is low add oil through the oil filler h...

Page 28: ...sel fuel DO NOT fill the fuel tank beyond its capacity DO NOTTOP OFF inspection Battery Check The 12 volt DC battery Figure 10 is shipped wet and is ready for use Figure 10 Battery CA 550 CCA 430 When...

Page 29: ...ARNING If adding coolant antifreeze mix to the radiator DO NOT remove the radiator cap until the unit has completely cooled The possibility of hot coolant exists which can cause severe burns Table 5 C...

Page 30: ...cable connections 1 Locate the 4 key lock female 3 pin DIN connectors on the T bar as shown in Figure 12 Figure 12 3 Pin DIN Female Connector 2 Next locate the slot or key A on each female connector a...

Page 31: ...ggers Figure 16 are extended To extend the outriggers pull the locking pin on the outrigger and hold while sliding out the outrigger assembly Figure 16 Deploying Outriggers 3 As soon as the pin clears...

Page 32: ...tup Table 8 Figure 22 Mast Operation MAST ROTATION LOCKING KNOB MAST EXTENSION HANDLE FORKLIFT POCKET USED AS A MAST ROTATION HANDLE MAST CRADLE SUPPORT MAST LOCK RELEASE PIN MAST VERTICAL MAST WINCH...

Page 33: ...s in excess of 30 feet 1 Turnthemastextensionwinchclockwiseandobserve that the mast begins to extend upwards 2 Continue turning the winch in the clockwise direction until the desired height has been r...

Page 34: ...panel door on the fuel side of the light tower Set the door latch in place to hold the door open up 2 Insert the ignition key into the ignition key switch Figure 17 Turn the ignition key clockwise one...

Page 35: ...all four lights are OFF 4 Place CB4 GFCI circuit breaker on the control panel in the OFF position 5 Place CB1 main circuit breaker on the control panel in the OFF position 6 Let the engine idle for a...

Page 36: ...Unit Inside and Outside X Change Fuel Filter X Clean Radiator and Check Coolant Protection Level X Replace Air Filter Element X Test Thermostats X Check all Hoses and Clamps Flush Radiator X Clean Ins...

Page 37: ...e gas that can cause unconsciousness and may result in DEATH CAUTION ALWAYS allow the engine to cool before servicing NEVER attempt any maintenance work on a hot engine maintenance sourounding area Cl...

Page 38: ...aintenance Air Removal If air enters the fuel injection system of a diesel engine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system To resta...

Page 39: ...r cartridge Figure 27 to the left to remove it If the filter cartridge is filled with a large amount of oil wait 10 minutes or so before removing Make sure there is no old gasket stuck on the filter h...

Page 40: ...l during the flushing operation 11 When clean water comes out stop the engine drain all the water then close drain plugs 12 Remove the corrosion resistor if equipped and open valve 13 Supply water unt...

Page 41: ...LOWER MAST SHACKLE WARNING The mast sections are heavy and awkward to handle Use proper lifting devices and procedures when servicing the mast and its components 6 Route the upper mast cable through...

Page 42: ...LT 5 8 FLAT WASHER Wheel Bearings Wheel bearings Figure 32 must be inspected and lubricated once a year or 12 000 miles to insure safe operation of your trailer If trailer wheel bearings are immersed...

Page 43: ...cking and using jackstands place them so as to clear wiring brake lines and suspension parts i e springs torsion bars Place jacks and jackstands inside of the perimeter strip on the supporting structu...

Page 44: ...with a trailer is 4 times the passing distance without the trailer Shift your automatic transmission into a lower gear for city driving ALWAYS use lower gears for climbing and descending grades DO nO...

Page 45: ...check for local trailer tow speed limits in your area WaRnIng DO nOT transport people on the trailer The transport of people puts their lives at risk and may be illegal The trailer VIN tag contains t...

Page 46: ...the area to the rear of it WaRnIng Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and can lead to collision Before each tow check that the tai...

Page 47: ...without the trailer coupled Some of the trailer weight will be transferred from the trailer to the tow vehicle axles and an axle scale weighs all axles including the tow vehicle axles TOW veHICLe The...

Page 48: ...m to determine the proper action to prevent possible failure of the ball and coupler system All bent or broken coupler parts must be replaced before towing the trailer The coupler handle lever must be...

Page 49: ...h ball can fail while towing and may result in death or serious injury Before coupling trailer inspect the hitch ball for wear corrosion and cracks Replace worn or damaged hitch ball WaRnIng A loose h...

Page 50: ...ConnectingTrailer Lights Connect the trailer lights to the tow vehicle s electrical system using the electric connectors at the front of the trailer tongue Refer to the wiring diagram shown in the tra...

Page 51: ...sure proper operation of the latching mechanism If you see or feel evidence of wear such as flat spots deformations pitting or corrosion on the pintle hook or coupler immediately have your dealer insp...

Page 52: ...hat its entire tongue weight is held by the hitch Raise the jackstand to a height where it will not interfere with the road TIRE SAFETY unsafeTires Lug nuts or Wheels Trailer tires and wheels are more...

Page 53: ...us injury Be sure tires are inflated to pressure indicated on side wall before towing trailer Gross Axle Weight Rating GAWR This is the most a the axle can weigh There is a vehicle placard Figure H lo...

Page 54: ...e load limits not carrying more weight in your vehicle than your tires or vehicle can safely handle avoiding road hazards and inspecting tires for cuts slashes and other irregularities are the most im...

Page 55: ...used The number of plies indicates the number of layers of rubber coated fabric Table a Speed Rating Letter Rating Speed Rating Q 99 mph R 106 mph S 112 mph T 118 mph U 124 mph H 130 mph V 149 mph W 1...

Page 56: ...ured tire requires a plug for the hole and a patch for the area inside the tire that surrounds the puncture hole Punctures through the tread can be repaired if they are not too large but punctures to...

Page 57: ...uts by hand 2 Torque all lug nuts in sequence See Figure K DO NOT torque the wheel lug nuts all the way down Tighten each lug nut in 3 separate passes as defined by Table C WaRnIng Lug nuts are prone...

Page 58: ...p s technical support department or your local dealer Table 11 GeneratorTroubleshooting Symptom Solution No Voltage Output Is wiring connection loose Check wiring and repair Defective Rectifier Check...

Page 59: ...clogged Clean injection nozzle Injection pump malfunctioning Repair or replace Seizure of crankshaft camshaft piston cylinder liner or bearing Repair or replace Compression leak from cylinder Replace...

Page 60: ...t gas is observed Excessive engine oil Reduce to the specified level Piston ring and liner worn or stuck Repair or replace Incorrect injection timing Adjust Deficient compression Adjust top clearance...

Page 61: ...ballast The ballast nameplate data must agree with the line voltage and lamp used Improper ballast causes lamp failure Note Mercury lightsof the same wattage will operate properly on Metal Halide bal...

Page 62: ...eases and color changes slightly as lightsage Spot replacement with new lightsmay cause noticeable differences in lamp colors Group replacement minimizes color differences Dirty Fixture Dirty fixtures...

Page 63: ...it into a working receptacle continue with step 7 7 With the voltmeter set to the AC position connect the negative lead of the AC voltmeter to any neutral white wire on the junction terminal block Thi...

Page 64: ...FF 1 10 LIGHTING 120 VAC REAR VIEW HOUR METER HOUR METER FRONT VIEW INSIDE OUTSIDE RED RED WHITE BLACK BLACK SPLICE GROUND TO IGNITION SWITCH 12V DC CONTROL PANEL CONTROL PANEL B B A PANEL LIGHT TO IG...

Page 65: ...COMPONENTS LOCATOR 12 0 2 40 VA C EN GI NE HOU RS OFF OFF OFF OFF OFF 1 10 LI GH TI NG 12 0 VA C 120 240 VAC ENGINE HOURS OFF OFF OFF OFF OFF 1 10 LIGHTING 120 VAC LEFT RIGHT V W A1 Z L T U X Y M N F...

Page 66: ...G 120 VAC GFCI RECEPT LINE GND NEU LOAD BLK LINE 2 WHT NEU 12 11 10 9 8 7 WHT GND CHASSIS GND NEUTRAL CB4 15 AMP K TO TB4 12 TO TB4 11 TO TB4 8 TO TB4 7 MAST GND POINT C I J B F P2 CONTROL BOX SIDE BA...

Page 67: ...Y C4 X N RED 12 AWG YEL 12 AWG RED 12 AWG RED 12 AWG RED 12 AWG BLUE 12 AWG BLK 12 AWG B1 1 2 3 4 5 6 47K WATT RESISTOR R1 THROUGH R4 R2 R3 R4 7 8 9 10 11 12 GRN 12 AWG K A A J I H B C E D F G T BAR A...

Page 68: ...page 68 LT6D LIGHTTOWER operation manual rev 0 07 16 13 REAR VIEW LEFT SIDE VIEW RIGHT SIDE VIEW C E H D F A B G lights locator diagram...

Page 69: ...6 BK LICENSE PLATE LAMP RIGHT SIDE AMBER REFLECTOR SPLICE TYPICAL 17 PLACES CONNECT TO TOWING VEHICLE W P7 BK W R BK W R J3 BK W J4 BK W J7 BK W B A C D E F H RIGHT SIDE RED REFLECTOR LEFT SIDE AMBER...

Page 70: ...39 2223 Fax 0161 339 3226 Canada Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2013 MULTIQUIP IN...

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