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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MODEL JS36H55

MODEL JS36H90H

MODEL JS36LE

WALK-BEHIND TROWEL

(HONDA GX160UT2QX2/GX270UT2QA2

GASOLINE ENGINES)

Revision #5 (06/02/16)

P/N 22902

Original Version

Summary of Contents for js36h55

Page 1: ...IPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL JS36H55 MODEL JS36H90H MODEL JS36LE WALK BEHIND TROWEL HONDA GX160UT2QX2 GX270UT2QA2 GA...

Page 2: ...es of these chemicals are Leadfromlead basedpaints Crystallinesilicafrombricks Cementandothermasonryproducts Arsenicandchromiumfromchemically treatedlumber Your risk from these exposures varies depend...

Page 3: ...disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used...

Page 4: ...15 Engine Components 16 Assembly and Installation 17 18 Inspection 19 21 Operation 21 26 Options 27 28 Maintenance 29 37 Troubleshooting 38 41 Wiring Diagram 42 Explanation Of Code In Remarks Column...

Page 5: ...f components checking of engine oil level 3 Fuel system refueling procedure 4 Operation of controls machine not running 5 Safety controls safety stop switch operation 6 Emergency stop procedures 7 Sta...

Page 6: ...NDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 DAILY PRE OPERATION CHECKLIST Daily Pre Operation Checklist 1 Engine oil level 2 Gearbox oil level 3 Condition of blades 4 Blade pitch operation 5 Sa...

Page 7: ...anual in conjunction with safety messages Warning decals associated with the operation of this equipment are defined below Inhaling exhaust fumes can result in severe injury or death Only operate equi...

Page 8: ...be in the working area when the equipment is in operation DO NOT use the equipment for any purpose other than its intended purposes or applications NOTICE This equipment should only be operated by tr...

Page 9: ...ection of any of these devices will void all warranties CAUTION NEVER stand on trowel during operation NEVER lubricate components or attempt service on a running machine NEVER place your feet or hands...

Page 10: ...ontainers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent DO NOT smoke around or near the equipment Fire or explosion could result from fuel vapors or if fu...

Page 11: ...and all other metal parts be sent to a recycling center Metal recycling involves the collection of metal from discarded products and its transformation into raw materials to use in manufacturing a ne...

Page 12: ...y Concrete JS36H55 Rotor RPM Dry Concrete JS36H90H 60 115 90 155 Quick Pitch 1 067 42 C Width Ring Diameter mm in 950 37 3 Gear Box Oil Capacity ml oz 828 28 D Width mm in 1 880 74 Shipping Weight kg...

Page 13: ...0 6 liters 0 63 qt 1 1 liters 1 06 qt Oil Type 4 Stroke API SF or SG SAE 10W 30 General Use 4 Stroke API SF or SG SAE 10W 30 General Use Speed Control Method Centrifugal Flyweight Type Centrifugal Fl...

Page 14: ...ement should the original manual disappear or otherwise become unusable DRIVE SYSTEM Power is transferred from the engine to the gearbox input shaft via a V belt pulley drive system The pulley engages...

Page 15: ...d grips when they become worn or damaged 9 Handlebar Adjuster Change the angle height of the handle bars by loosening star wheel adjust handlebars to desired location tighten starwheel firmly to hold...

Page 16: ...y when the engine is stopped and has had an opportunity to cool down In the event of a fuel spill DO NOT attempt to start the engine until the fuel residue has been completely wiped up and the area su...

Page 17: ...ing 2 Feed the throttle cable through the cable housing 3 Connect the trowel throttle cable to the engine throttle linkage Figure 6 There should be a piece of wire installed on the trowel to show wher...

Page 18: ...and recheck Readjust throttle tension as necessary SAFETY STOP WIRE CONNECTION POINT BLACK TAIL WIRE TOP SAFETY STOP WIRE CENTRIFUGAL STOP SWITCH ON OFF CENTRIFUGAL STOP SWITCH BOTTOM EXISTING SCREW F...

Page 19: ...SH J COMBO FINISH J COMBO FIN ISH 36 CO MB O PR ELO AD TR IM IN D IC AT O R FIN ISH 48 CO MB O FIN ISH J CO MB O FIN ISH J CO MB O ALIGNMENT DECAL 3 A decal has been placed on the side of the handle t...

Page 20: ...of the gearbox Figure 17 This plug will be marked by the check decal The correct level of the lubrication oil should be to the bottom of the fill plug Figure 17 Gearbox 2 If lubrication oil begins to...

Page 21: ...erious damage to the machine or personal injury could be caused by dropping a trowel CENTRIFUGAL SAFETY STOP SWITCH ON OFF WARNING NEVER attempt to lift this machine alone NEVER lift the trowel by the...

Page 22: ...ve Lever ON 2 Pull the throttle lever Figure 21 slightly backwards and place in the IDLE position Figure 21 Throttle Idle Position THROTTLE LEVER IDLE OPERATION 3 Place the centrifugal safety STOP swi...

Page 23: ...associate with a loose guard ring and or covers OPERATION Testing the Centrifugal Safety Stop Switch 1 With the engine running at idle place the safety stop switch lever in the OFF position Figure 26...

Page 24: ...ng section of this manual for more information Pitching the Blades Standard Handle To pitch the blades upwards using the Standard handle Figure 29 simply turn the star wheel clockwise Turning the star...

Page 25: ...cure foothold and a firm grasp on the handle slowly increase the engine speed until the desired blade speed is obtained 2 Figure 31 below illustrates a typical walk behind trowel application Practice...

Page 26: ...igure 32 Throttle Lever Idle 2 After the engine cools turn the engine start stop switch to the OFF position Figure 33 Figure 33 Engine ON OFF Switch OFF Position 3 Place the safety stop switch Figure...

Page 27: ...They should only be used after the concrete has set to the point where the trowel does not sink into the concrete when placed on it Figure 37 Finish Blade NOTICE Trowel blades should be changed when...

Page 28: ...tently The Trowel Arm Fixture P N is 1817 Figure 40 Trowel Arm Adjustment Fixture Quick Pitch Handle Optional This feature Figure 41 is not standard equipment on this model walk behind trowel To order...

Page 29: ...vice more frequently when used in DUSTY areas 2 These items should be serviced by your service dealer unless you have the proper tools and are mechanically proficient Refer to the HONDA Shop Manual fo...

Page 30: ...ntenance operations may require the engine to be run Ensure that the maintenance area is well ventilated Gasoline engine exhaust contains poisonous carbon monoxide gas that can cause unconsciousness a...

Page 31: ...into cylinder hole by hand to prevent cross threading then tighten securely NOTICE Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing...

Page 32: ...lower wear plate on the thrust collar The goal of the adjustment is to promote consistent blade pitch and finishing quality Adjustments are made by tightening or loosening the blade pitch adjustment b...

Page 33: ...h enough for finishing operations 5 If after making blade pitch adjustments the machine is still finishing poorly blades trowel arms and trowel arm bushings may be suspect and should be looked at for...

Page 34: ...This is important to properly seat the new blades 4 Install the new blades maintaining the proper blade orientation for direction of rotation 5 Reinstall the bolts and lock washers TROWEL ARM BLADE A...

Page 35: ...RM TROWEL ARM FLAT TEST SURFACE FEELER GAUGE 004 IN 0 10 MM FEELER GAUGE 005 IN 0 127 MM TROWEL ARM LEVER ADJUSTMENT The easiest and most consistent way to adjust the trowel arm lever is to use the Tr...

Page 36: ...spider shaft Make sure that there is little or no lateral movement between the thrust collar and the spider shaft 11 Carefully lift the upper trowel assembly line up the keyway on gear box main shaft...

Page 37: ...fuel Run the engine until the gasoline in the carburetor is completely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug Pour 5 to 10 cc of SAE 30 o...

Page 38: ...if applicable Difficult to start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Impr...

Page 39: ...clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral spring Starter malfunctions Loo...

Page 40: ...h blades should measure no less than 2 50mm from the blade bar to the trailing edge combo blades should measure no less that 3 5 89mm Trailing edge of blade should be straight and parallel to the blad...

Page 41: ...blades Adjust per maintenance section in manual Clutch slipping or sluggish response to engine speed change Worn V belts Replace V belt Hand clutch out of adjustment Adjust per instructions in mainten...

Page 42: ...LEVEL SWITCH GRN OIL ALERT UNIT YEL OIL LEVEL INDICATOR ENGINE STOP SWITCH UNIT IGNITION COIL CHASSIS GND SPARK PLUG BLK YEL TRANSISTORIZED IGNITION UNIT BLK BLK BLK MALE BLK FEMALE MALE BLK TOP BLK...

Page 43: ...JS36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 PAGE 43 NOTES...

Page 44: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Page 45: ...R 1 1154 A WEAR PLATE 2 24417 V29 V BELT JS36H55 2 24417 V28 V BELT JS36H90H 2 10139 GEARBOX LUBRICANT 1 22732 THROTTLE LEVER ASSY NOTICE Part numbers on this Suggested Spare Parts list may supersede...

Page 46: ...NAMEPLATE AND DECALS MODEL SERIAL NO 3 7 9 4 P N 36099 1 2 5 10 P N 23700 WWW MULTIQUIP COM WALK BEHIND POWER TROWEL 6 8 FINISH J COMBO PRELOAD TRIM INDICATOR FINISH B COMBO STANDARD HANDLE QUICK PIT...

Page 47: ...ISO DECAL LIFTING CRUSH 2 4 X 2 0 1 4 36099 ISO DECAL PROTECTIVE CLOTHING 3 50 X 1 13 1 5 23701 ISO DECAL ASK FOR TRAINING 2 00 DIA 1 6 23702 DECAL MQ LOGO 12 30 X 1 457 1 7 20816 DECAL MQ LOGO 6 78 X...

Page 48: ...36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 SXHS HANDLE ASSY 14 13 2 22 9 4 15 24 25 21 5 7 11 12 20 23 19 18 17 6 3 1 27 28 10 26 37 32 29 30 33 31 IN S TR UCTIO NS 38 8 36 3...

Page 49: ...R51 17 22732 THROTTLE LEVER ASSEMBLY 1 18 24067 CABLE THROTTLE 73 8 1 19 24068 HOUSING THROTTLE CABLES 1 20 22055 HANDLE WA VIBRATION CONTROL 1 21 22059 ISOLATOR VIB 80 DUROMETER SHORE A 3 22 22095 HA...

Page 50: ...ROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 QXHS HANDLE ASSY OPTION 30 22 24 3 20 35 51 46 31 28 32 13 33 2 14 29 11 19 4 8 48 49 5 10 9 15 23 16 21 1 26 25 27 40 18 6 47 37 38 34 7 39 17 12 41 42...

Page 51: ...TCH ASSEMBLY KILL 1 23 21017 SCREW HHC 3 8 16 X 3 25 FULL THRD GR51 24 22732 THROTTLE LEVER ASSEMBLY 1 25 24067 CABLE THROTTLE 73 8 1 26 24068 HOUSING THROTTLE CABLES 1 27 20297 CABLE ASM LENGTH 45 JB...

Page 52: ...PAGE 52 JS36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 GUARD ASSY 10 1 11 12 9 8 7 6 2 3 4 5...

Page 53: ...X 328 ID X 438 THK 4 4 22024 SCREW HHC 5 16 24 X 1 3 4 GR5 ZINC 4 JS36H55 4 10181 SCREW HHC 5 16 24 X 1 1 4 GR5 ZINC 4 JS36H90H 5 933241 WASHER FLAT SAE 5 16 GRD 9YZ 4 6 24414 ACCESS PANEL M J GUARD...

Page 54: ...AND 29 PLUS GASKETS 2 APPLY THREAD LOCK LOCTITE 572 WHITE P N 60096 OR EQUIVALENT 3 TORQUE TO 15 FT LBS 20 Nm 4 GASKETS ARE NOT SOLD SEPARATELY SHIM GASKETS AS NECESSARY FOR INPUT SHAFT END PLAY 5 GA...

Page 55: ...NCLUDES ITEMS W 14 20476 SCREW HHC 1 4 28 X 3 8 2 15 21033 SIGHT GLASS 3 4 M PIPE STEEL 1 16 0121 A FITTING PLUG 3 8 MP SQ HEAD 1 17 1138 RING SNAP TRUARC 5100 112 1 18 24286 BEARING CUP TIMKEN M86610...

Page 56: ...02 16 ENGINE AND CLUTCH ASSY 15 16 17 18 19 14 8 2 5 12 11 10 9 4 4 4 21 22 31 3 13 26 30 29 25 27 28 6 1 20 NOTES APPLY BLUE LOCTITE 246 ITEM 23 1 1 BLUE LOCTITE 23 1 1 LOW SPEED KIT 2 FOR OPTIMUM PA...

Page 57: ...3 4 1 FLOAT PANS ONLY 11 24417 V29 V BELT 1 5 5 HP JS36H55 PANS 11 24417 V28 V BELT 1 9 0 HP JS36H90H 12 21970 BELT GUARD 1 13 0253 CLUTCH PLATE 1 14 1868 SCREW SHS 3 8 24 X 3 4 NP 2 15 0855 SPRING CL...

Page 58: ...DER ASSEMBLY P N 1490 INCLUDES ALL ITEMS WITHIN OUTLINE APPLY LOCTITE P N 1477 TO ITEMS 1 AND 14 NOTES 2 3 INCLUDED WITH ITEM 19 OR CAN BE ORDERED SEPARATELY P N 1471 TORQUE TO 90 FT LBS 122 Nm TORQUE...

Page 59: ...9 1456 NUT HEX FINISH 3 8 16 1 10 1875 WASHER INT SHKP 3 8 4 11 1876 NUT HEX JAM 3 8 16 CLASS 2B 4 12 2826 1 ARM J FINISHER EXTENDED 4 13 4164 ROLL PIN 5 16 x 1 3 4 4 14 12097 SCREW SQHS 3 8 16 X 1 3...

Page 60: ...PAGE 60 JS36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 BLADE ASSY 8 1 3 6 5 9 17 16 18 10 12 11 15 14 7 5...

Page 61: ...INCH 1 7 11032 FLOAT PAN 36 INCH SUPER FLAT 1 8 CL945 FLOAT BLADE 10X14 CLIP ON 4 9 F10900 ENDURO FINISH BLADE 6X14 4 10 C10844 ENDURO COMBO BLADE 8X14 4 11 QF1872 QUICK CHANGE BLADE 6X14 4 11 QF1087...

Page 62: ...PAGE 62 JS36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 ENGINE SERVICE PARTS 1 2 3 4 5...

Page 63: ...QTY REMARKS 1 17620Z4H020 TANK CAP 1 2 28462ZH8003 ROPE RECOIL 1 GX160UT2QX2 2 28462ZE2W11 ROPE RECOIL 1 GX270UT2QA2 3 17210ZE1822 AIR CLEANER ELEMENT 1 GX160UT2QX2 3 17210ZE2822 AIR CLEANER ELEMENT 1...

Page 64: ...PAGE 64 JS36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 NOTES...

Page 65: ...JS36 SERIESWALK BEHINDTROWEL OPERATION AND PARTS MANUAL REV 5 06 02 16 PAGE 65...

Page 66: ...and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this document are for guidance...

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