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JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9  (01/04/08) — PAGE 8

POWER UNIT TRANSPORTING (

Electric-Hydraulic Pump)

When transporting of the power unit (pump) is required,

ALWAYS

 carry unit by its handle.

ALWAYS

 wrap power and remote cable cords neatly to

avoid tripping and damage when transporting.

MAINTENANCE

NEVER

 lubricate components or attempt service on a

operational rebar bender.

ALWAYS 

maintain rebar bender in correct operating

condition.

ALWAYS 

fix damage to the rebar bender immediately

and always replace broken parts. Replace with only MQ
recommended parts.

EMERGENCIES

ALWAYS

  know the location of the nearest 

fire

extinguisher 

and

 first aid kit.

In emergencies

 

always 

know the location of the

nearest phone or 

keep a phone on the job site

.

Also know the phone numbers of the

 

nearest

ambulance

doctor

 and 

fire department

.  This

information will be invaluable in the case of an
emergency.

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

ELECTRICAL SAFETY

ALWAYS

  test the 

ON/OFF 

switch on the hydraulic power

unit before operating. The purpose of this switch is to shut
down the rebar bender.

NEVER

 use a extension cord that is frayed or damaged

where the insulation has been cut.

NEVER

 carry the hydraulic power unit by its power cord

or disconnect it by yanking the cord from the power outlet.

ALWAYS

 make certain that the proper extension cord

has been selected for the job. See Table 5.

NEVER

 allow power cord to 

lay in wate

r.

NEVER

 

stand in water 

while operating the rebar bender.

When connecting the hydraulic power unit to a power
receptacle, make sure the receptacle circuit is connected
to either a GFCI receptacle or  a receptacle protected by
a 20 amp  circuit breaker.

When plugging the hydraulic power unit into a power
receptacle, check the nameplate for the correct operating
voltage. Operating the rebar bender at the wrong  voltage
will damage the electrical components. 

ALWAYS

 read

the nameplate before applying power.

This hydraulic power unit is equipped with a 3-prong male
power plug. 

DO NOT

 use a 2-prong  adapter when plugging

into a wall outlet. This will defeat the purpose of the ground
circuit.  If the plug does not fit into the receptacle, contact
a qualified electrician to install a 3-conductor wall
receptacle (outlet).

Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased
risk of electrical shock if your body is grounded.

DO NOT

 expose the hydraulic power unit to rain or wet

conditions. Water entering the power unit will increase
the risk of electrical shock.

When operating the hydraulic power unit outside, be sure
to use the appropriate outdoor extension cord. This type
of extension cord reduces the risk of electrical shock.

ALWAYS 

remove the AC power cord from the power

source before performing any service or maintenance on
the rebar bender. This preventative safety measure
reduces the possibility of accidental starting.

Summary of Contents for JIMMY JB11090

Page 1: ...EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com JIMMY SERIES MODELS JB5135 JB7135 JB5090 JB7090 JB8090 JB9180 JB11090 HYDRAULIC REBAR BENDE...

Page 2: ...cer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the...

Page 3: ...ing 2 Table Of Contents 3 Parts Ordering Procedures 4 Safety Message Alert Symbols 5 Rules For Safe Operation 6 8 Specifications Rebar Unit 9 Specifications Pump 10 General Information 11 12 Component...

Page 4: ...ternet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclicko...

Page 5: ...has been developed to provide complete instructions for the safe andefficientoperationoftheJimmy Series Hydraulic Rebar Bender andElectric HydraulicPump Before using this hydraulic rebar bender and pu...

Page 6: ...t of the reach of children ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using rebarbender ALWAYS keep work area clean and free of foreign matt...

Page 7: ...draulic fluid Hoses seals and all components used in a system must be compatible with the hydraulic fluid used DO NOT exceed the rated capacities of the cylinders Excess pressure can result in persona...

Page 8: ...extension cord has been selected for the job See Table 5 NEVER allow power cord to lay in water NEVER stand in water while operating the rebar bender When connecting the hydraulic power unit to a powe...

Page 9: ...N r a B d e v o r p p A I C A s u i d a R 5 3 1 5 5 3 1 7 0 9 5 0 9 7 0 9 8 0 8 1 9 0 9 1 1 g k b l t h g i e W 0 1 2 2 2 1 6 2 2 1 6 2 6 2 8 5 9 2 2 6 5 4 0 0 1 0 5 0 1 1 g k b l t h g i e W g n i p...

Page 10: ...r e t i l l 8 7 3 l a g 1 g n i t a R e r u s s e r P a P k 1 5 9 8 6 i s p 0 0 0 0 1 e r u s s e r P e g a t S t s r i F a P k 6 2 8 4 i s p 0 0 7 d a o L o N e t a R w o l F n i 5 1 4 3 m c 0 0 8 6...

Page 11: ...ure 1 at top of column can be bent after forms have been removed Bending after concrete is poured allows you to stock bottom beambars eliminatingtheneedtothreadbottombeambars Rebar at top of column ca...

Page 12: ...ate the hydraulic cylinder This hydraulic pump consists of a drive cylinder oil reservoir and electronics for either remote or manual operation The electric motor for this pump is a 1 5 HP motor Each...

Page 13: ...ck 9 Female Quick Disconnect Fitting Connects to the hydraulic hose and allows for easy removal 10 Hydraulic Hose Rebar Bender Connect one end of this hose to the female quick disconnect fitting on th...

Page 14: ...n will minimize repairs and help ensure normal operation of the bender and electric hydraulic pump Check for wear and damage to rollers pin nuts and bolts clip side plates and hydraulic arm Clean lubr...

Page 15: ...these hazards NEVER use damaged or worn cables when plugging the rebar bender into an AC power receptacle NEVER grab or touch a live power cord with wet hands NEVER stand in water and touch a live pow...

Page 16: ...ol Unit Positioning the Rebar Bender Method 1 For Models JB5090 JB7090 JB8090 JB9180 JB11090 1 Place the pump control valve lever Figure 8 in the neutral position 2 Placetherebarbenderovertherebarbetw...

Page 17: ...he rebar bender off the rebar Figure 13 90 Rebar Bend 3 Next removethe mainrollerandplacetherebarbender overtherebar Use vise grips to hold the rebar bender base in place 3a When bending rebar with mo...

Page 18: ...eved release the toggleswitchontheremotecontrolunit Thiswillstopthe retraction of the puller hook and cylinder 7 Toextendthepullerhookandcylinder placethepump control valve lever in the reverse retrac...

Page 19: ...stencies in the rebar produced by steel mills and because each bender is capable of handling multiple diameters of rebar 1 Use a 19 MM socket to loosen the bolt and a 24 MM socket to loosen the locknu...

Page 20: ...g pump control lever in the neutral position Disconnect hydraulic hose from port A of system 3 Remove vent cap on top plate of reservoir Visually inspect to see if oil level is low Oil level should be...

Page 21: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE21 NOTE PAGE...

Page 22: ...a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY...

Page 23: ...FITTING 1 CH38F QUICK DISCONNECT COUPLER 1 RB9777 RUBBER HOSE 10 FT 1 RBHOSECAP HOSE CAP 1 RB001WHL STRAIGHTENING WHEEL 1 CH38M MALE HALF COUPLER 3 8 18NPTF JIMMYSERIESHYD REBARBENDERS SUGGESTED SPARE...

Page 24: ...WARNING Read understand and follow any and all printed materials provided with and on this device Do not overload beyond rated capacity Never work under a load supported by a hydraulic cylinder Immedi...

Page 25: ...NO PART NAME QTY REMARK 1 TBD WARNING READ MANUAL DECAL 1 2 NAMEPLATE JB5135 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE JB7135 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE JB5090 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE J...

Page 26: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE26 JIMMY SERIES HYDRAULIC REBAR BENDERS JB5135 ASSY JB5135 ASSY...

Page 27: ...8NPTF 1 7 RB9777 RUBBER HOSE 10FT 1 8 HP0205PB CYLINDER 2TON 5IN STROKE ADAPTER INCLUDED 1 REPLACES RP25PAC 9 RB252702 HANDLE ASSY 1 10 RB252696 CYLINDER MOUNT 1 11 RB252697 PULLER ARM LEFT RIGHT 1 12...

Page 28: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE28 JIMMY SERIES HYDRAULIC REBAR BENDERS JB7135 ASSY JB7135 ASSY...

Page 29: ...2 4 7 RB252746 DECAL 1 8 CH38M MALE HALF COUPLER 3 8 18NPTF 1 9 RB10621 90 ELBOW FITTING 3 8 NPTF 1 10 RB9777 RUBBER HOSE 10FT 1 11 HP0505PB CYLINDER 5TON 5 1 2 IN STROKE 1 REPLACES RP55PAC 12 RB25270...

Page 30: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE30 JIMMY SERIES HYDRAULIC REBAR BENDERS JB5090 ASSY JB5090 ASSY...

Page 31: ...G 1 10 RB252669 CYLINDERTRUNION 1 11 RB252667 UPPER ARM ROLLER 1 12 RB252663 INSIDE SIDE PLATE RIGHT HAND 1 13 RB252815 CAP SCREW 1 2 20 X 1 1 4 LG 1 14 RB252843 WASHER 1 2 1 15 RB252674 STOP BOLT ASS...

Page 32: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE32 JIMMY SERIES HYDRAULIC REBAR BENDERS JB7090 ASSY JB7090 ASSY...

Page 33: ...43 WASHER 1 2 1 15 RB252815 HEX CAP SCREW 1 2 20 X 1 1 4 LG 1 16 RB252688 STOP BOLT WASHER 1 17 RBRB253046 EXTERNAL LOCKWASHER 7 8 1 18 RB252830 EXTERNAL LOCKWASHER 1 2 1 19 RBRB252682 ADJUSTABLE STOP...

Page 34: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE34 JIMMY SERIES HYDRAULIC REBAR BENDERS JB8090 ASSY JB8090 ASSY...

Page 35: ...84 SPACER 1 13 RB252693 INSIDE SIDE PLATE LEFT HAND 1 14 RB252843 WASHER 1 2 1 15 RB252815 HEX CAP SCREW 1 2 20 X 1 1 4 LG 1 16 RB252688 STOP BOLT WASHER 1 17 RB253046 EXTERNAL LOCKWASHER 7 8 1 18 RB2...

Page 36: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE36 JIMMY SERIES HYDRAULIC REBAR BENDERS JB9180 ASSY JB9180 ASSY...

Page 37: ...9 RB252717 FRONT PULLEY 2 20 RB252731 CABLE 44 1 2 LG 2 21 RB253067 HEX CAP SCREW 1 4 20 X 1 1 4 LG 6 22 RB252813 HEX CAP SCREW 3 8 24 X 2 3 4 LG 3 23 RB252842 WASHER 3 8 6 24 RB252726 BAR STOP BUSHIN...

Page 38: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE38 JIMMY SERIES HYDRAULIC REBAR BENDERS JB11090 ASSY JB11090 ASSY...

Page 39: ...19 RB252717 FRONT PULLEY 2 20 RB252738 CABLE 45 1 2 LG 2 21 RB253067 HEX CAP SCREW 1 4 20 X 1 1 4 LG 6 22 RB252813 HEX CAP SCREW 3 8 24 X 2 3 4 LG 3 23 RB252842 WASHER 3 8 6 24 RB252726 BAR STOP BUSHI...

Page 40: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE40 JIMMY SERIES HYDRAULIC REBAR BENDERS ELECTRIC PUMP ASSY PUMP ASSY...

Page 41: ...FILLER VENT CAP 1 13 64910060407 BOLT M6X1X25 10 14 60130064106 WASHER 10 15 D0901002100 CONTROL VALVE 3 WAY 3 POSITION 1 16 64910095204 SOCKET HEAD SCREW 3 8 16UNC 4 17 E0548000106 MANIFOLD SAFETY VA...

Page 42: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE42 JIMMY SERIES HYDRAULIC REBAR BENDERS CONTROLVALVE ASSY...

Page 43: ...BACK UP RING 8 1 X 11 15 1 14 O RING 8 X 1 8 1 15 SPRINGWASHER 3 16 D0961009100 VALVE BLOCK 1 17 SOCKET HEAD SCREW 3 8 16UNC X 2 4 18 60910075105 HEX SOCKET PLUG 1 16NPT 2 19 GASKET VALVE 1 20 641101...

Page 44: ...alcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking d...

Page 45: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE45 NOTE PAGE...

Page 46: ...t incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 37...

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