background image

JIMMY SERIES HYDRAULIC REBAR BENDERS — OPERATION AND PARTS MANUAL — REV. #9  (01/04/08) — PAGE 6

JIMMY SERIES HYDRAULIC REBAR BENDERS — RULES FOR SAFE OPERATION

The following safety guidelines should always be used when
operating the 

Jimmy Series Hydraulic Rebar Bender and

Electric-Hydraulic Pump.

GENERAL SAFETY

DO NOT 

operate or service this

equipment before reading this entire
manual.

This equipment should not be operated by persons under
18 years of age.

NEVER

 operate this equipment without proper protective

clothing, shatterproof glasses, steel-toed boots, hard hat
and other protective devices required by the job.

NEVER

 operate this equipment under the influence of

drugs 

or 

alcohol

.

NEVER

 operate this equipment when not feeling

well due to fatigue, illness or taking medicine.

NEVER

 operate the rebar bender in an

explosive atmosphere or near
combustible materials. The possibility
exists of the rebar bender emitting a spark
during operation. A explosion or fire could
result causing severe 

bodily harm or

even death

 if the sparks make contact with  combustible

or explosive materials.

Maintain this equipment in a safe operating condition at
all times.

Keep bystanders, children and visitors away while
operating the rebar bender. Distractions can cause you
to lose control.

DO NOT 

wear loose clothing or jewelry. Contain long hair.

Keep your hair, clothing, and gloves away from moving
parts.

  

ALWAYS

  store equipment properly when it is not being

used. Equipment should be stored in a clean, dry location
out of the reach of children.

ALWAYS 

be sure the operator is familiar with proper

safety precautions and operation techniques before using
rebar bender.

ALWAYS 

keep work area clean and free of foreign matter

and debris. Also keep work area well lit.

NEVER

 leave the rebar bender unattended. When not in

use always unplug the rebar bender from power source.

Keep all 

inexperienced

 and 

unauthorized

 people away

from the equipment at all times.

Become familiar with the components of the rebar bender
before operating.

Use this rebar bender only for its intended purpose. 

DO

NOT

 use this rebar bender for applications not

recommended.

Inspect the rebar bender after each use. Replace any
damaged or worn parts immediately. 

DO NOT

 use a

defective rebar bender.

If a malfunction occurs, immediately unplug the rebar
bender from the power source and correct the problem. If
the problem can not be corrected, contact your nearest
MQ service center.

All 

WARNING 

statements must be carefully observed to

help prevent personal injury.

ALWAYS 

wear proper respiratory (mask),

hearing and eye protection equipment when
operating the rebar bender.

ALWAYS

 replace any worn  or damaged warning decals.

Manufacturer does not assume responsibility for any
accident due to equipment modifications.

NEVER

 use accessories or attachments, which are not

recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.

DANGER

DANGER

DANGER

DANGER

DANGER

Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.

Read this manual!

Summary of Contents for JIMMY JB11090

Page 1: ...EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com JIMMY SERIES MODELS JB5135 JB7135 JB5090 JB7090 JB8090 JB9180 JB11090 HYDRAULIC REBAR BENDE...

Page 2: ...cer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the...

Page 3: ...ing 2 Table Of Contents 3 Parts Ordering Procedures 4 Safety Message Alert Symbols 5 Rules For Safe Operation 6 8 Specifications Rebar Unit 9 Specifications Pump 10 General Information 11 12 Component...

Page 4: ...ternet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclicko...

Page 5: ...has been developed to provide complete instructions for the safe andefficientoperationoftheJimmy Series Hydraulic Rebar Bender andElectric HydraulicPump Before using this hydraulic rebar bender and pu...

Page 6: ...t of the reach of children ALWAYS be sure the operator is familiar with proper safety precautions and operation techniques before using rebarbender ALWAYS keep work area clean and free of foreign matt...

Page 7: ...draulic fluid Hoses seals and all components used in a system must be compatible with the hydraulic fluid used DO NOT exceed the rated capacities of the cylinders Excess pressure can result in persona...

Page 8: ...extension cord has been selected for the job See Table 5 NEVER allow power cord to lay in water NEVER stand in water while operating the rebar bender When connecting the hydraulic power unit to a powe...

Page 9: ...N r a B d e v o r p p A I C A s u i d a R 5 3 1 5 5 3 1 7 0 9 5 0 9 7 0 9 8 0 8 1 9 0 9 1 1 g k b l t h g i e W 0 1 2 2 2 1 6 2 2 1 6 2 6 2 8 5 9 2 2 6 5 4 0 0 1 0 5 0 1 1 g k b l t h g i e W g n i p...

Page 10: ...r e t i l l 8 7 3 l a g 1 g n i t a R e r u s s e r P a P k 1 5 9 8 6 i s p 0 0 0 0 1 e r u s s e r P e g a t S t s r i F a P k 6 2 8 4 i s p 0 0 7 d a o L o N e t a R w o l F n i 5 1 4 3 m c 0 0 8 6...

Page 11: ...ure 1 at top of column can be bent after forms have been removed Bending after concrete is poured allows you to stock bottom beambars eliminatingtheneedtothreadbottombeambars Rebar at top of column ca...

Page 12: ...ate the hydraulic cylinder This hydraulic pump consists of a drive cylinder oil reservoir and electronics for either remote or manual operation The electric motor for this pump is a 1 5 HP motor Each...

Page 13: ...ck 9 Female Quick Disconnect Fitting Connects to the hydraulic hose and allows for easy removal 10 Hydraulic Hose Rebar Bender Connect one end of this hose to the female quick disconnect fitting on th...

Page 14: ...n will minimize repairs and help ensure normal operation of the bender and electric hydraulic pump Check for wear and damage to rollers pin nuts and bolts clip side plates and hydraulic arm Clean lubr...

Page 15: ...these hazards NEVER use damaged or worn cables when plugging the rebar bender into an AC power receptacle NEVER grab or touch a live power cord with wet hands NEVER stand in water and touch a live pow...

Page 16: ...ol Unit Positioning the Rebar Bender Method 1 For Models JB5090 JB7090 JB8090 JB9180 JB11090 1 Place the pump control valve lever Figure 8 in the neutral position 2 Placetherebarbenderovertherebarbetw...

Page 17: ...he rebar bender off the rebar Figure 13 90 Rebar Bend 3 Next removethe mainrollerandplacetherebarbender overtherebar Use vise grips to hold the rebar bender base in place 3a When bending rebar with mo...

Page 18: ...eved release the toggleswitchontheremotecontrolunit Thiswillstopthe retraction of the puller hook and cylinder 7 Toextendthepullerhookandcylinder placethepump control valve lever in the reverse retrac...

Page 19: ...stencies in the rebar produced by steel mills and because each bender is capable of handling multiple diameters of rebar 1 Use a 19 MM socket to loosen the bolt and a 24 MM socket to loosen the locknu...

Page 20: ...g pump control lever in the neutral position Disconnect hydraulic hose from port A of system 3 Remove vent cap on top plate of reservoir Visually inspect to see if oil level is low Oil level should be...

Page 21: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE21 NOTE PAGE...

Page 22: ...a formal part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY...

Page 23: ...FITTING 1 CH38F QUICK DISCONNECT COUPLER 1 RB9777 RUBBER HOSE 10 FT 1 RBHOSECAP HOSE CAP 1 RB001WHL STRAIGHTENING WHEEL 1 CH38M MALE HALF COUPLER 3 8 18NPTF JIMMYSERIESHYD REBARBENDERS SUGGESTED SPARE...

Page 24: ...WARNING Read understand and follow any and all printed materials provided with and on this device Do not overload beyond rated capacity Never work under a load supported by a hydraulic cylinder Immedi...

Page 25: ...NO PART NAME QTY REMARK 1 TBD WARNING READ MANUAL DECAL 1 2 NAMEPLATE JB5135 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE JB7135 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE JB5090 1 CONTACT MQ PARTS DEPT 2 NAMEPLATE J...

Page 26: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE26 JIMMY SERIES HYDRAULIC REBAR BENDERS JB5135 ASSY JB5135 ASSY...

Page 27: ...8NPTF 1 7 RB9777 RUBBER HOSE 10FT 1 8 HP0205PB CYLINDER 2TON 5IN STROKE ADAPTER INCLUDED 1 REPLACES RP25PAC 9 RB252702 HANDLE ASSY 1 10 RB252696 CYLINDER MOUNT 1 11 RB252697 PULLER ARM LEFT RIGHT 1 12...

Page 28: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE28 JIMMY SERIES HYDRAULIC REBAR BENDERS JB7135 ASSY JB7135 ASSY...

Page 29: ...2 4 7 RB252746 DECAL 1 8 CH38M MALE HALF COUPLER 3 8 18NPTF 1 9 RB10621 90 ELBOW FITTING 3 8 NPTF 1 10 RB9777 RUBBER HOSE 10FT 1 11 HP0505PB CYLINDER 5TON 5 1 2 IN STROKE 1 REPLACES RP55PAC 12 RB25270...

Page 30: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE30 JIMMY SERIES HYDRAULIC REBAR BENDERS JB5090 ASSY JB5090 ASSY...

Page 31: ...G 1 10 RB252669 CYLINDERTRUNION 1 11 RB252667 UPPER ARM ROLLER 1 12 RB252663 INSIDE SIDE PLATE RIGHT HAND 1 13 RB252815 CAP SCREW 1 2 20 X 1 1 4 LG 1 14 RB252843 WASHER 1 2 1 15 RB252674 STOP BOLT ASS...

Page 32: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE32 JIMMY SERIES HYDRAULIC REBAR BENDERS JB7090 ASSY JB7090 ASSY...

Page 33: ...43 WASHER 1 2 1 15 RB252815 HEX CAP SCREW 1 2 20 X 1 1 4 LG 1 16 RB252688 STOP BOLT WASHER 1 17 RBRB253046 EXTERNAL LOCKWASHER 7 8 1 18 RB252830 EXTERNAL LOCKWASHER 1 2 1 19 RBRB252682 ADJUSTABLE STOP...

Page 34: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE34 JIMMY SERIES HYDRAULIC REBAR BENDERS JB8090 ASSY JB8090 ASSY...

Page 35: ...84 SPACER 1 13 RB252693 INSIDE SIDE PLATE LEFT HAND 1 14 RB252843 WASHER 1 2 1 15 RB252815 HEX CAP SCREW 1 2 20 X 1 1 4 LG 1 16 RB252688 STOP BOLT WASHER 1 17 RB253046 EXTERNAL LOCKWASHER 7 8 1 18 RB2...

Page 36: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE36 JIMMY SERIES HYDRAULIC REBAR BENDERS JB9180 ASSY JB9180 ASSY...

Page 37: ...9 RB252717 FRONT PULLEY 2 20 RB252731 CABLE 44 1 2 LG 2 21 RB253067 HEX CAP SCREW 1 4 20 X 1 1 4 LG 6 22 RB252813 HEX CAP SCREW 3 8 24 X 2 3 4 LG 3 23 RB252842 WASHER 3 8 6 24 RB252726 BAR STOP BUSHIN...

Page 38: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE38 JIMMY SERIES HYDRAULIC REBAR BENDERS JB11090 ASSY JB11090 ASSY...

Page 39: ...19 RB252717 FRONT PULLEY 2 20 RB252738 CABLE 45 1 2 LG 2 21 RB253067 HEX CAP SCREW 1 4 20 X 1 1 4 LG 6 22 RB252813 HEX CAP SCREW 3 8 24 X 2 3 4 LG 3 23 RB252842 WASHER 3 8 6 24 RB252726 BAR STOP BUSHI...

Page 40: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE40 JIMMY SERIES HYDRAULIC REBAR BENDERS ELECTRIC PUMP ASSY PUMP ASSY...

Page 41: ...FILLER VENT CAP 1 13 64910060407 BOLT M6X1X25 10 14 60130064106 WASHER 10 15 D0901002100 CONTROL VALVE 3 WAY 3 POSITION 1 16 64910095204 SOCKET HEAD SCREW 3 8 16UNC 4 17 E0548000106 MANIFOLD SAFETY VA...

Page 42: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE42 JIMMY SERIES HYDRAULIC REBAR BENDERS CONTROLVALVE ASSY...

Page 43: ...BACK UP RING 8 1 X 11 15 1 14 O RING 8 X 1 8 1 15 SPRINGWASHER 3 16 D0961009100 VALVE BLOCK 1 17 SOCKET HEAD SCREW 3 8 16UNC X 2 4 18 60910075105 HEX SOCKET PLUG 1 16NPT 2 19 GASKET VALVE 1 20 641101...

Page 44: ...alcomponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking d...

Page 45: ...JIMMYSERIESHYDRAULICREBARBENDERS OPERATIONANDPARTSMANUAL REV 9 01 04 08 PAGE45 NOTE PAGE...

Page 46: ...t incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 37...

Reviews: