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PAGE 46 — GDP-5000H A.C. GENERATOR— OPERATION AND PARTS MANUAL — REV. #2 (07/23/08)

HONDA GX340K1 ENGINE — CAMSHAFT/VALVES

CAMSHAFT/VALVES ASSY.

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Summary of Contents for GDP5000H

Page 1: ...ND PARTS MANUAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com MODEL GDP5000H HIGH CYCLE GENERATOR Revision...

Page 2: ...PAGE 2 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 PROPOSITION 65WARNING...

Page 3: ...GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 PAGE 3 NOTES...

Page 4: ...erator Assy 26 27 Generator Assy 28 29 Control Box Assy 30 31 Muffler Assy 32 33 Pipe Frame Assy 34 35 Nameplate Assy 36 NOTE Specification and part number are subject to change without notice Honda G...

Page 5: ...rnet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts PrintSpecificationInformation Note Discounts Are Subject To Change Gotowww multiquip comandclickon...

Page 6: ...ftheairflowisrestricted it will cause serious damage to the generator and may cause injury to people NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing...

Page 7: ...cals The GDP 5000H portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as...

Page 8: ...e s a h P e l g n i S y c n e u q e r F z H 0 6 d e e p S d e t a R M P R 0 0 6 3 r o t c a F r e w o P 0 0 1 r o t a r e n e G e l c y C 0 8 1 t u p t u O x a M A V k 5 t u p t u O d e t a R A V k 5...

Page 9: ...circuit breaker z One main 180 Hz three phase circuit breaker z AC Voltmeter z GroundTerminal z Full Power Switch z Idle Control Switch z Operation Switch Excitation System The GDP 5000H series genera...

Page 10: ...PAGE 10 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H CONTROLS AND INDICATORS Figure 1 Controls and Indicators...

Page 11: ...on to ventilation when operating the generator inside confined areas The engine exhaust contains noxious elements Indoor Installation Exhaust gases from gasoline engines are extremely poisonous Whenev...

Page 12: ...2 n i 1 3 0 0 0 2 n o i t a r e p o e s a h p e l g n i s z H 0 6 n o i t c e l e S e l b a C 2 e l b a T t n e r r u C n i s e r e p m A s t t a W n I d a o L h t g n e L e l b a C e l b a w o l l A...

Page 13: ...F 4 0 1 C 5 C 0 4 0 3 E A S F 5 F 3 2 C 5 1 C 5 0 3 W 0 1 e a s r o 0 2 E A S w o l e B 5 1 C 5 0 3 W 0 1 E A S r o W 0 1 E A S Fuel Close the fuel cock before filling the tank Fill the fuel tank with...

Page 14: ...ON When using a combination of dual receptacles total load should not exceed the rated capacity of the generator 60 Hz Circuit Breaker This breaker protects the generator from short circuiting or over...

Page 15: ...approximate output may be determined by multiplying voltage by amperage by Single Phase Load 60 Hz Always be sure to check the nameplate on the generator and equipment to insure the wattage amperage...

Page 16: ...ge breakerwilloperatesafely Also iftheleakagebreakershould for some reason actuate first stop the generator and then repair or eliminate the source of the earth leakage before resetting the leakage br...

Page 17: ...he engine warms up 3 Turn the idle control switch to the OFF down position and check the voltage by referring to the voltmeter on the control box CAUTION CAUTION CAUTION CAUTION CAUTION 1 Checkthegene...

Page 18: ...air cleaner element std or heavy duty types and wash in kerosene or liquid detergent and hotwater Wrapfoamelementinaclothandsqueezedry Wipe heavydutypaperelementdrywithtoweling Saturateelement with k...

Page 19: ...ly drain the oil from the crankcase and refill with fresh oil z Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil z Slowly rotate the engine a...

Page 20: ...PAGE 20 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H WIRING DIAGRAM...

Page 21: ...o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A n w o d t u h s e r u s s e r p l i o r o l i o w o...

Page 22: ...l p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W y t i...

Page 23: ...L 2 B C r o 1 B C e c a l p e r r o k c e h C n o i t c n u f l a m h c t i w s r e w o p l l u F t i u c r i c h c t i w s r e w o p l l u f d n a h c t i w s r e w o p l l u f k c e h C h g i h o o...

Page 24: ...p e r r o k c e h C e c i v e d l o r t n o c e l d i e v i t c e f e D e c i v e d l o r t n o c e l d i e c a l p e r r o k c e h C d i o n e l o s e v i t c e f e D e c i v e d l o r t n o c e l d...

Page 25: ...GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 PAGE 25 NOTES...

Page 26: ...al part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Colum...

Page 27: ...L 1 0601807480 CIRCUIT BREAKER 2 0601802651 CIRCUIT BREAKER 1 0602125031 FUEL GAUGE 1 0810106004 CAP FUEL TANK 1 0810107103 FILTER FUEL 1 3015419604 SHOCK MOUNT 4 1665419004 SHOCK MOUNT 1 16950ZB4015...

Page 28: ...PAGE 28 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H ENGINE GENERATOR ASSY ENGINE GENERATORASSY...

Page 29: ...RT NAME QTY REMARKS 1 GENERATOR ASSEMBLY 1 SEE PAGE 29 30 2 CONTROL BOX ASSEMBLY 1 SEE PAGE 31 32 3 GX340K1EDN2 ENGINE HONDA 1 SEE PAGE 40 73 4 7852310003 MUFFLER ASSEMBLY 1 SEE PAGE 34 35 5 785541320...

Page 30: ...PAGE 30 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H GENERATOR ASSY GENERATORASSY...

Page 31: ...ASHER 1 4 030210250 SPRING WASHER 1 REPLACES 0040010000 5 7851341203 ARMATURE ASSY 1 6 7851315502 END BRACKET 1 7 011208025 BOLT HEX HEAD 4 REPLACES 0017108025 8 7851315402 END BRACKET 1 9 7851350003...

Page 32: ...PAGE 32 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H CONTROL BOX ASSY CONTROL BOX ASSY...

Page 33: ...601811031 RECEPTACLE 1 REPLACES 0601811035 16 0601812597 RECEPTACLE 1 17 0021004010 MACHINE SCREW 6 0030004000 NUT HEX 6 REPLACES 0207004000 18 0601830737 FULL POWER SWITCH 1 19 0601832005 CAP 1 REPLA...

Page 34: ...PAGE 34 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H MUFFLER ASSY MUFFLER ASSY...

Page 35: ...SEAL 2 5 18355ZB4630 ARRESTOR 1 6 90183671003 TAPPING SCREW 1 7 0105050616 BOLT HEX HEAD 5 REPLACES 0017106012 8 18333ZB4800 GASKET 1 9 957000802000 BOLT HEX HEAD 2 10 7855469004 BRACKET 1 11 01100802...

Page 36: ...PAGE 36 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H PIPE FRAME ASSY PIPE FRAME ASSY...

Page 37: ...0 9 011208030 BOLT HEX HEAD 2 REPLACES 0017108030 10 0017108045 BOLT HEX HEAD 2 020108060 NUT HEX 2 REPLACES 0207008000 11 7915455103 COVER 1 12 7855455003 COVER 1 13 0017106016 BOLT HEX HEAD 6 14 791...

Page 38: ...PAGE 38 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 GDP 5000H NAMEPLATE AND DECALS NAMEPLATE AND DECALS...

Page 39: ...7900636004 DECAL 3600 RPM ONLY 1 S 4461 4 7900638204 DECAL OPER INSTRUC 1 S 4607 5 8700611804 DECAL WARNING 1 S 4984 6 8700611904 DECAL DANGER 1 S 4985 7 0800628504 DECAL GROUND 1 S 1123 8 7850630003...

Page 40: ...PAGE 40 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CYLINDER HEAD CYLINDER HEADASSY...

Page 41: ...ZE3W00 GASKET CYLINDER HEAD 1 6 12310ZE2010 COVER COMP HEAD 1 7 12391ZE2010 PACKING HEAD COVER 1 8 18330ZE3700 PIPE EX 1 9 18333ZE3800 GASKET EX PIPE 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE3700...

Page 42: ...PAGE 42 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE RECOIL STARTER RECOIL STARTERASSY...

Page 43: ...ZB CASE COMP RECOIL STARTER 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2...

Page 44: ...PAGE 44 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE FAN COVER FAN COVER ASSY...

Page 45: ...L REV 2 07 23 08 PAGE 45 HONDA GX340K1 ENGINE FAN COVER FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 19610ZE3700ZB COVER COMP FAN 1 2 19631ZE3W00 SHROUD 1 3 81329567020 GROMMET DRAIN HOLE 1 4 900...

Page 46: ...PAGE 46 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CAMSHAFT VALVES CAMSHAFT VALVES ASSY...

Page 47: ...ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1003 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10...

Page 48: ...PAGE 48 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE PISTON RINGS PISTON RINGSASSY...

Page 49: ...ET PISTON 0 25 1 13012ZE3003 RING SET PISTON 0 50 1 13013ZE3003 RING SET PISTON 0 75 1 2 13101ZE3W00 PISTON STD 1 13102ZE3W00 PISTON 0 25 1 13103ZE3W00 PISTON 0 50 1 13104ZE3W00 PISTON 0 75 1 3 13111Z...

Page 50: ...PAGE 50 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE AIR CLEANER AIR CLEANER ASSY...

Page 51: ...211899000 ELEMENT AIR CLEANER 1 3 17212ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 CASE COMP AIR CLEANER 1 5 17222ZC2000 STAY AIR CLEANER 1 6 17231899000 COVER COMP AIR CLEANER 1 7 17235899000 CLIP A...

Page 52: ...PAGE 52 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CYLINDER BARREL CYLINDER BARREL ASSY RECOIL STARTER...

Page 53: ...Y CYLINDER 1 2 15510ZE2043 SWITCH ASSY OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE3004 O...

Page 54: ...PAGE 54 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CYLINDER BARREL CYLINDER BARREL ASSY ELECTRIC START...

Page 55: ...SY OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE300 OIL SEAL 1 8 91203952771 OIL SEAL 1 9...

Page 56: ...PAGE 56 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CRANKCASE COVER GOVERNOR CRANKCASE COVER GOVERNOR ASSY...

Page 57: ...ACKING OIL FILLER CAP 1 6 15625ZE1000 PACKING OIL FILLER CAP 1 7 16510ZE3000 GOVERNORASSY 1 8 16511ZE8000 WEIGHT GOVERNOR 3 9 16512ZE3000 HOLDER GOVERNORWEIGHT 1 10 16513ZE2000 PIN GOVERNORWEIGHT 3 11...

Page 58: ...PAGE 58 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE FLYWHEEL FAN ASSY FLYWHEEL FANASSY...

Page 59: ...3 08 PAGE 59 FLYWHEEL FANASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 2 28451ZE3W01 PULLEY STARTER 1 3 31100ZE3721 FLYWHEEL COMP 1 4 90201ZE3790 NUT SPECIAL 16 MM 1 5 90741ZE2000...

Page 60: ...PAGE 60 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE COIL ASSY COILASSY...

Page 61: ...ION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY LAMP 12V 25W 1 4 31511ZE3000 CLAMP WIRE 1 5 31512ZE2000 GROMMET CORD 1 6 36101ZE3800 CORD STOP SWITCH 1 7 36103ZE1000 HOLDER STOP...

Page 62: ...PAGE 62 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 63: ...CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3701 CRANKSHAFT COMP 1 INCLUDES ITEMS W 2 13351ZE3010 WEIGHT BALANCER 1 3 13352ZE3310 GEAR BALANCER DRIVE 1 4 14311ZE3310 GEAR TIMING 1 5 961...

Page 64: ...PAGE 64 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE ELECTRIC STARTER ASSY ELECTRIC STARTERASSY...

Page 65: ...T CENTER 1 6 31212ZE3003 BRAKET FR 1 7 31213ZE2003 GEAR DRIVE DINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE COMP 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GEAR REDUCTION 1 12 31231ZE20...

Page 66: ...PAGE 66 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE GOVERNOR CONTROLS ASSY GOVERNOR CONTROLSASSY...

Page 67: ...E QTY REMARKS 1 16550ZE3700 ARM GOVERNOR 1 2 16555ZE3000 ROD GOVERNOR 1 3 16561ZE3000 SPRING GOVERNOR 1 4 16562ZE3700 SPRING THROTTLE RETURN 1 5 16570ZE3700 CONTROL ASSY 1 INCLUDES ITEMS W 6 165848833...

Page 68: ...PAGE 68 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE CARBURETOR ASSY CARBURETORASSY...

Page 69: ...OLENIOD 1 18 16262ZE2711 LEVER CHOKE 1 19 16263ZA0000 JOINT ROD 1 20 16264ZE2701 ROD CHOKE 1 21 16265ZE2721 STOPER CHOKE ROD 1 22 16268ZE2721 SPRING MANUAL CHOKE 1 23 16269ZA0800 PACKING AIR CLEANER 2...

Page 70: ...PAGE 70 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE SOLENOID ASSY SOLENOIDASSY...

Page 71: ...7 23 08 PAGE 71 SOLENOIDASSY NO PART NO PART NAME QTY REMARKS 1 16268893000 SPRING CHOKE RETURN 1 2 17850ZD1E30 LEVER COMP THROTTLE 1 3 36160ZB4003 SOLENOID ASSY 1 4 93500050080A SCREW PAN 2 5 9001388...

Page 72: ...PAGE 72 GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 HONDA GX340K1 ENGINE FUEL COCK ASSY FUEL COCK ASSY...

Page 73: ...NO PART NAME QTY REMARKS 1 16173001004 PACKING FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY FUEL 1 INCLUDES ITEMS W 3 16952ZB4005 SCREEN FUEL STRAINER 1 4 16958397771 O RING 1 5 16959471831 FILTER CUP...

Page 74: ...ndlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending in...

Page 75: ...GDP 5000H A C GENERATOR OPERATION AND PARTS MANUAL REV 2 07 23 08 PAGE 75 NOTES...

Page 76: ...tions design or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmin...

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