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MULTIQUIP GAC3.6HZ, Operation And Parts Manual

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MULTIQUIP GAC3.6HZ Operation And Parts Manual Download Page 4

page 4 — gac3.6hz 60 hz geNeRaTOR• OpeRaTiON aNd paRTs maNual — Rev. #1 (03/31/10) 

safety infOrMatiOn

Do not operate or service the equipment before reading the 

entire manual. Safety precautions should be followed at all 

times when operating this equipment. Failure to read and 

understand the safety messages and operating instructions 

could result in injury to yourself and others.

saFeTY messages

The four safety messages shown below will inform you 

about potential hazards that could injure you or others. The 

safety messages specifi cally address the level of exposure 

to the operator and are preceded by one of four words: 

daNgeR, WaRNiNg, cauTiON 

or 

NOTice.

saFeTY sYmBOls

  daNgeR 

Indicates a hazardous situation which, if not avoided, 

Will

 result in 

deaTh

 or 

seRiOus iNJuRY.

  WaRNiNg 

Indicates a hazardous situation which, if not avoided, 

cOuld

 result in 

deaTh 

or 

seRiOus iNJuRY.

  cauTiON

Indicates a hazardous situation which, if not avoided, 

cOuld

 result in 

miNOR

 or 

mOdeRaTe iNJuRY.

NOTICE

Addresses practices not related to personal injury.

Potential  hazards  associated  with  the  operation  of  this 

equipment will be referenced with hazard symbols which 

may  appear  throughout  this  manual  in  conjunction  with 

safety messages.

Summary of Contents for GAC3.6HZ

Page 1: ...al THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL gac3 6hz portable generator HONDA GX240 GASOLINE ENGINE Revision 1 03 31 10 ...

Page 2: ...Suggested Spare Parts 33 Component Drawings Nameplate and Decals Assembly 34 35 Generator Assembly 36 37 Control Box Assembly 38 39 Muffler Assembly 40 41 Pipe Frame Assembly 42 43 NOTICE Specifications and part numbers are subject to change without notice Honda GX240K1EDN2 GX240U1EDN2 Engines Cylinder Head Assembly 44 45 Cylinder Barrel Assembly 46 47 Crankcase Cover Assembly 48 49 Crankshaft Ass...

Page 3: ...der Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 discount on Standard orders for all orders which include complete part numbers Order via Fax dealers Only All customers are welcome to order parts via Fax domestic us customers dial 1 800 6 PARTS 7 800 672 7877 Fax yo...

Page 4: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words daNgeR WaRNiNg cauTiON or NOTice saFeTY sYmBOls daNgeR Indicates a hazardous situation which if not avoided Will result in deaTh or seRiOus iNJuRY WaRNiNg Indicates a hazardous situation which if not avoided cOuld result in deaTh or seRiOus iNJuRY cauTiON Indicates a hazardous situation...

Page 5: ...ot recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result alWaYs know the location of the nearest fire extinguisher alWaYs know the location of the nearest first aid kit alWaYs know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be i...

Page 6: ...o the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters must be used on internal combustion engines that use hydrocarbon fuels A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust Spark arresters ar...

Page 7: ...ity exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to the generator NOTICE alWaYs make certain that proper power or extension cord has been selected for the job See Cable Selection Chart in this manual grounding safety daNgeR alWaYs make sure that elect...

Page 8: ... sure that the equipment parts lifting bail if equipped are not damaged and screws are not loose or missing Always make sure crane or lifitng device has been properly secured to the lifting bail hook of the equipment alWaYs shutdown engine before transporting NeveR lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use ad...

Page 9: ...gac3 6hz 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 9 NOTES ...

Page 10: ...g System Self Ventilation Continuous Power Output 3 2 kW Max Power Output 3 6 kW Rated Voltage 120 240V Current Max Continuous 120V 30 0 26 6 amps Current Max Continuous 240V 15 0 13 3 amps Phase Single Phase 4 wire Frequency 60 Hz Power Factor 1 Dimensions L xW x H 25 0 x 19 75 X 18 75 in 635 X 501 X 476 mm Dry NetWeight 165 lbs 75 kg NOTICE In keeping with Multiquip s policy of constantly improv...

Page 11: ...d Centrifugal Fly weight Type Starting Method Recoil Start Dimensions L xW x H 15 0 x 16 9 X 16 6 in 380 X 430 X 422 mm Dry NetWeight 55 1 lbs 25 kg SPECIFICATIONS engine Effects of Altitude and Heat The maximum output of the engines listed above are applicable to supplying electrical power for continuous service at ambient conditions in accordance with SAE Test cord J607 The above ambient conditi...

Page 12: ...0 IN 635 MM 19 68 IN 500 MM AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL GAC 3 6H POWERED by Honda Engines 211052 GR PRISE DE TERRE AC VOLTMETER VOLTOMETRE CA ON OFF ON OFF MARCHE MARCHE INTERRUPTEUR DE OPERATION OPERATION SWITCH CONTROL DE RALENTI IDLE CONTROL ARRET ARRET NEUTRAL BONDED TO FRAME NEUTRE MIS A LA MASSE A LA CARCASSE DU MOTEUR ...

Page 13: ...gac3 6hz 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 13 note ...

Page 14: ...onnect the other end of the ground cable to a suitable earth ground ground rod 120V 240V 120 V OFF 3600 AC CIRCUIT BREAKER INTERRUPTEUR DE COURANT PRINCIPAL GAC 3 6H POWERED by Honda Engines 211052 GR PRISE DE TERRE AC VOLTMETER VOLTOMETRE CA ON OFF ON OFF MARCHE MARCHE INTERRUPTEUR DE OPERATION OPERATION SWITCH CONTROL DE RALENTI IDLE CONTROL ARRET ARRET NEUTRAL BONDED TO FRAME NEUTRE MIS A LA MA...

Page 15: ... generators could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a ventilated area DANGER An electric shock is apt to happen when vibrators are used Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body ...

Page 16: ...y wraps around the generators to protect against damage See Figures 3 and 4 for the basic controls and indicators for the generator These portable generators are supplied with a electrical control box To reduce vibration caused by the engine the control box is also placed on rubber isolators Control Box The control box is provided with the following 240V twist lock output receptacle single phase 1...

Page 17: ...omatically drop to about 2600 rpm low speed operation within 3 seconds after the load stops When the operation is resumed the engine speed is automatically increased to about 3600 rpm high speed operation as soon as the load is connected 3 Operation Switch Place switch in ON position up for normal operation To turn off the generator place switch in OFF position down 4 AC Voltmeter Indicates with a...

Page 18: ...ke lever if starting a warm engine or in warm weather conditions 15 Fuel Cock Lever Turn lever downward to start down the flow of fuel into the carburetor Turn upward to stop up the flow of fuel Figure 4 Generator Components Continued 16 Engine Oil Filler Cap Remove cap dipstick when the adding of engine oil is required See Table 4 for recommended type engine oil 17 Engine Oil Drain Plug Remove dr...

Page 19: ...ircuit breaker in the OFF position prior to starting the engine NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground pin These types of double insulated power cords are designed so that no part of the device will be electrically live even if the internal insulation fails DANGER NEVER use power tools or equipment that do not...

Page 20: ...gine Oil Dipstick Removal 3 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 4 If the oil level is low Figure 7 fill to the edge of the oil filler hole with the recommended oil type Table 4 Maximum oil capacity is 1 16 quarts 1 1 liters Figure 7 Engine Oil Dipstick Oil Level Table 4 OilType Season Temperature OilType Summer 25 C or H...

Page 21: ...ON position Figure 10 Engine Fuel Valve Lever ON 2 Place the choke lever Figure 11 in the CLOSED position if starting a cold engine Figure 11 Choke Lever 3 Place the choke lever Figure 11 in the OPEN position if starting a warm engine or the temperature is warm 4 Place the generator s operation switch Figure 12 in the ON position Figure 12 Operation Switch ON 5 Grasp the starter grip Figure 13 and...

Page 22: ...t a maximum speed of about 3600 RPM s When the idle control switch Figure 15 is placed in the up position ON the generator will run at idle speed 2200 RPM s until a load is applied at that time the engine speed will increase to 3600 RPM s as long as a load is being applied When the load is not in use the engine speed will drop back to the idle mode after about 3 seconds additional verification of ...

Page 23: ...OFF position Figure 20 Idle Control switch OFF 3 Let the engine run at idle with no load for 2 3 minutes 4 To shut down the engine place the generator s operation switch Figure 21 in the OFF position Figure 21 Operation Switch OFF 5 Place the engine fuel valve lever Figure 22 in the OFF position Figure 22 Engine Fuel Valve Lever OFF 6 Remove all loads from the generator Emergency Shutdown 1 Place ...

Page 24: ...etely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly rotate the engine a few times with the starter rope and install a new plug Pull out the starter rope slowly and stop at the compression point Clean all external parts of the generating set with a clot...

Page 25: ... 200 HRS Engine Oil CHECK X CHANGE Air Cleaner CHECK X X CHANGE X 1 All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines CHECK Every 2 years replace if necessary 2 1 Service more frequently when used in DUSTY areas 2 These items ...

Page 26: ... oil when the oil is warm as shown in Figure 24 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3 Replace engine oil with recommended type oil as listed in Table 4 For engine oil capacity see Table 2 engine specifications DO NOT overfill 4 Install drain bolt with sealing washer and tighten securely Figure 24 Draining Engine Oil Engine Air Cleaner...

Page 27: ...eter 120 240 Re1 2 Rectifier CON1 Receptacle L5 30R CON2 Receptacle L6 20R CON3 Receptacle 5 15R CB UPM 2 20A CB1 CP 31E 15N 15A SW1 Idle Control Switch SW2 Operation Switch RC Idle Control Device S Idle Control Solenoid GR Ground Terminal T 3830 C Capacitor 50V 1000µf Wiring Color Code Symbol Color Symbol Color B BLACK R RED L BLUE W WHITE BR BROWN Y YELLOW G GREEN LB LIGHT BLUE GR GRAY LG LIGHT ...

Page 28: ...plug and compression is normal Wrong fuel type Flush fuel system and replace with correct type of fuel Water or dust in fuel system Flush fuel system Air cleaner dirty Clean or replace air cleaner Difficult to start Fuel is available SPARK is present at the spark plug and compression is low Suction exhaust valve stuck or protruded Reseat valves Piston ring and or cylinder worn Replace piston rings...

Page 29: ...ective Replace ignition coil Engine overheats Spark plug heat value improper Replace with correct type of spark plug Incorrect type of fuel Replace with correct type of fuel Cooling fins dirty Clean cooling fins Rotational speed fluctuates Governor adjusted correctly Adjust governor Governor spring defective Replace governor spring Fuel flow restricted Check entire fuel system for leaks or clogs R...

Page 30: ...aker will not turn on NO LOAD Defective circuit breaker Replace circuit breaker Circuit breaker will turn on LOADED but trips immediately Overload Condition Reduce load or replace breaker Load circuit is shorted Check load circuit for short Does not accelerate from low to high NO LOAD Stuck solenoid Check solenoid Bad Idle control switch Check or replace idle control switch Does not accelerate fro...

Page 31: ...gac3 6hz 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 31 notes ...

Page 32: ... not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY column Numbers used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry gen...

Page 33: ...ILTER FUEL 1 7895419004 rubber suspension 4 1725419214 rubber suspension 3 9807955846 SPARK PLUG 1 15510ZE2043 SWITCH ASSY OIL ALERT 1 15510ZE2053 SWITCH ASSY OIL ALERT 2 28462ZE2W11 ROPE RECOIL 3 17211899000 ELEMENT AIR CLEANER NOTICE Part numbers on this Suggested Spare Parts list may supersede replace the part numbers shown in the following parts lists GX240K1EDN2 Model GAC3 6HZ SEPTEMBER 2007 ...

Page 34: ...que que l quipement est en operation é Eteindre avant de réparer S N 5561008 AND BELOW Insulation System B Maximum ambient Temperature 40 C 104 F A33210030A Systéme d insulation B Température ambiante maximum 40 C 104 F S N 5561009 5582082 1 7 8 DANGER Using a generator indoors Utilser un générateur à l intérieur VOUS TUERA EN QUELQÙES MINUTES CAN KILL YOU IN MINUTES 120 V OFF GAC 2 2H POWERED by ...

Page 35: ...1 A63210100A 5 A5552000804 DECAL OPERATING INSTR FRENCH 1 A552200080 6 A5552000704A DECAL OPERATING INSTR ENGLISH 1 A55200070A 7 A9508200004 DECAL FUEL COCK 1 A90820000 8 W7910631002 DECAL MQ LOGO 3600 STRIPE 1 S 3753 10 A3532100304A DECAL SPECIFICATION 1 A33210030A 11 A9511100204 DECAL DANGER GROUND ROD 1 A91110020 S N 5561009 5582082 12 A9504000104 DECAL DANGER DANGEROUS GASES 1 A90400010 S N 55...

Page 36: ...page 36 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 generator assy ...

Page 37: ...BEARING 1 2 7911017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 WASHER LOCK 1 5 A3136000103 ARMATURE ASS Y 1 6 7901315502 END BRACKET 1 7 7871315022 END BRACKET 1 8 7875021523 GUIDE PANEL AIR 1 9 7661331003 COVER 1 10 7911316004 SET BOLT STATOR 4 11 0040008000 WASHER LOCK 4 12 0041208000 WASHER FLAT 4 13 7871329514 GROMMET 1 14 0601851760 CAP 1 15 0010108020 HEX HEAD BOLT 4 ...

Page 38: ...page 38 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 CONTROL BOX assy ...

Page 39: ... L6 20R 250V 20A 1 13 0027104010 MACHINE SCREW 6 13A 0207004000 HEX NUT 6 14 0601830727 IDLE CONTROL SWITCH 1 15 0601830738 OPERATION SWITCH 1 16 0601823204 RECTIFIER 2 17 0027103020 MACHINE SCREW 2 18 A3262800104 TERMINAL PLATE 1 19 0601815147 GROUND TERMINAL 1 20 0207005000 HEX NUT 2 20A 0041205000 WASHER FLAT 1 21 0012905040 HEX HEAD BOLT 1 21A 0040005000 WASHER LOCK 1 21B 0040505000 WASHER STA...

Page 40: ...page 40 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 PIPE FRAME assy ...

Page 41: ...9 0017108040 HEX HEAD BOLT 2 10 0017108040 HEX HEAD BOLT 2 10A 0207008000 HEX NUT 2 11 7915455103 COVER 1 12 7915455003 COVER 1 13 0017106016 HEX HEAD BOLT 6 14 7905512002 FUEL TANK 1 15 0810106004 CAP FUEL TANK 1 16 0810107103 FUEL FILTER 1 17 0602125034 FUEL GAUGE 1 18 7855525514 RUBBER CUSHION 2 19 7855525604 GCOLLAR 2 20 0017108030 HEX HEAD BOLT 2 21 0017108020 HEX HEAD BOLT 2 22 16950ZB4015 F...

Page 42: ...page 42 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 MUFFLER assy ...

Page 43: ...PLACES P N 0602302003 5 18355ZB4630 ARRESTER SPARK 1 REPLACES P N 0602322060 6 90183671003 TAPPING SCREW 1 7 0017106012 HEX HEAD BOLT 5 8 18333ZB4800 GASKET 1 REPLACES P N 0602320175 9 957000802000 HEX HEAD BOLT 2 REPLACES P N 0602322061 10 7915461004 BRACKET 1 11 0017108020 HEX HEAD BOLT 1 12 7915460004 BRACKET 1 13 0017108025 HEX HEAD BOLT 2 13A 0207008000 HEX NUT 2 14 0017108020 HEX HEAD BOLT 2...

Page 44: ...page 44 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine cylinder head assy ...

Page 45: ...00 GASKET EX PIPE 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE2700 BOLT STUD 8X98 2 12 92900080320E BOLT STUD 8X47 2 13 90441ZE2010 WASHER COMP HEAD COVER 1 14 9405008000 NUT FLANGE 8MM 2 15 9430112200 PIN DOWEL 12X20 2 16 957251008000 BOLT FLANGE 10X80 4 16 957251008000 BOLT FLANGE 10X80 4 USE UP TO S N 1167470 16 957011008000 BOLT FLANGE 10X80 4 USE FROM S N 1167471 17 9807955846 PLUG SPARK BPR...

Page 46: ...page 46 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine cylinder barrel assy ...

Page 47: ...ARTH 1 5 90013883000 BOLT FLANGE 6X12 1 6 90131883000 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 8 9410912000 WASHER DRAIN PLUG 2 9 91201890003 OIL SEAL 1 10 91353671004 O RING 14MM 1 11 9405010000 NUT FLANGE 10MM 1 12 9425108000 PIN LOCK 8MM 1 13 957010601200 BOLT FLANGE 6X12 2 14 90013883000 BOLT FLANGE 6X12 1 15 34150ZH7003 ALERT UNIT OIL 1 15 34150ZH7003 ALERT UNIT OIL 1 USE UP TO S N...

Page 48: ...page 48 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine crankcase cvr assy ...

Page 49: ...2000 GOVERNOR ASSY 1 INCLUDES ITEMS W 10 16511ZE2000 WEIGHT GOVERNOR 2 11 16512ZE2000 HOLDER GOVERNOR WEIGHT 1 12 16513ZE2000 PIN GOVERNOR WEIGHT 2 13 16531ZE2000 SLIDER GOVERNOR 1 13 16531Z0A000 SLIDER GOVERNOR 1 14 90473147000 WASHER 6X16 1 15 90602ZE1000 CLIP GOVERNOR HOLDER 1 16 90701HC4000 PIN DOWEL 8X12 2 18 9410106800 WASHER PLAIN 6MM 1 19 957010803500 BOLT FLANGE 8X35 1 20 961006206000 BEA...

Page 50: ...page 50 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine CRANKSHAFT assy ...

Page 51: ...QTY REMARKS 1 13310ZE2701 CRANKSHAFT COMP 1 INCLUDES ITEM W 1 13310ZE2701 CRANKSHAFT COMP 1 INCLUDES ITEM W 1 13310ZE2702 CRANKSHAFT COMP 1 INCLUDES ITEM W 4 961006206000 BEARING RADIAL BALL 6206 1 5 90741ZE2000 KEY SPECIAL WOODRUFF 25X18 1 GX240K1EDN2 Model GAC3 6HZ SEPTEMBER 2007 AND BELOW GX160U1EDN2 Model GAC3 6HZ JANUARY 2008 AND ABOVE ...

Page 52: ...page 52 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine PISTON assy ...

Page 53: ...STON 0 25 1 1 13012ZE2013 RING SET PISTON 0 50 1 1 13012ZE2921 RING SET PISTON 0 50 1 1 13013ZE2922 RING SET PISTON 0 75 1 1 13013ZE2014 RING SET PISTON 0 75 1 2 13101ZE2W00 PISTON STD 1 2 13102ZE2W00 PISTON 0 25 1 2 13103ZE2W00 PISTON 0 50 1 2 13104ZE2W00 PISTON 0 75 1 3 13111ZE2000 PIN PISTON 1 4 13200ZE2000 ROD ASSY CONNECTING STD 1 INCLUDES ITEM W 4 13200ZE2305 ROD ASSY CONNECTING 0 25 1 INCLU...

Page 54: ...page 54 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine cAMshaft assy ...

Page 55: ... ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE IN 1 8 14721ZE2000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRING 1 11 14773ZE2000 RETAINER EX VALVE SPRING 1 12 14775ZE2010 SEAT VALVE SPRING 2 13 14781ZE2000 ROTATOR VALVE 1 14 14791ZE2010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 BOLT PIVOT 2 16 90206ZE1000 NUT PIVOT ADJUSTING 2 17 12209ZE8003 SEAL VALV...

Page 56: ...page 56 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine RECOIL STARTER assy ...

Page 57: ...ECOIL STARTER 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 10 28461ZE2W02 GRIP STARTER 1 11 28462ZE2W11 ROPE RECOIL STARTER 1 13 90004ZE2W01 SCREW CENTER 1 14 90008ZE2003 BOLT FLANGE 6X10 3 honda gx240k1 u1edn2 engine RECOIL STARTER assy ...

Page 58: ...page 58 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine FAN COVER assy ...

Page 59: ...ev 1 03 31 10 page 59 honda gx240k1 u1edn2 engine FAN COVER assy NO PART NO PART NAME QTY REMARKS 1 19610ZE2700ZD COVER COMP FAN 1 2 19631ZE2D00 SHROUD 1 3 81329567020 GROMMET DRAIN HOLE 1 4 90013883000 BOLT FLANGE 6X12 6 5 90654SA4003 CLIP WIRE HARNESS 2 ...

Page 60: ...page 60 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine caRBURETOR assy ...

Page 61: ... STOP 1 10 16148141881 CAP CHOKE DUST 1 11 16166ZE2015 NOZZLE MAIN 1 12 16230ZE3701 VALVE ASSY SOLENOID 1 12 16230ZE3701 VALVE ASSY SOLENOID 1 UP TO S N 1174424 12 16230ZE3701 VALVE ASSY SOLENOID 1 FROM S N 1174425 13 16211ZE2700 INSULATOR CARBURETOR 1 14 16221ZA0800 PACKING CARBURETOR 1 15 16223ZA0800 PACKING INSULATOR 1 17 16260ZE2722 STAY MANUAL CHOKE 1 INCLUDES ITENS W 17 16260ZE2722 STAY MANU...

Page 62: ...page 62 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine caRBURETOR assy ...

Page 63: ...0 WASHER THRUST 1 35 90434ZE2700 COLLAR LEVER 1 36 90650SD9003 CLIP WIRE HARNESS 1 37 93500050120A SCREW PAN 5X12 2 38 938920501218 SCREW WASHER 5X12 2 39 9410305000 WASHER FLAT 5MM 1 40 9454002010 E RING 2MM 1 41 9454004010 E RING 4MM 1 42 9454007010 E RING 7MM 1 43 9500202070 CLIP B7 TUBE 4 44 950053506510 TUBE 3 5X65 1 45 950053513010 TUBE 3 5X130 1 46 99101ZF50750 JET MAIN 78 1 46 99101ZF50780...

Page 64: ...page 64 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine AIR CLEANER assy ...

Page 65: ...EPARATOR AIR CLEANER 1 USE FROM S N 119604 4 17220ZB4003 CASE COMP AIR CLEANER 1 5 17222ZB4000 STAY AIR CLEANER 1 6 17231899000 COVER COMP AIR CLEANER 1 7 17235899000 CLIP A AIR CLEANER WIRE 2 8 17236899000 CLIP B AIR CLEANER WIRE 2 9 17252899000 SEAL AIR CLEANER 1 10 17367413690 FILTER DRAIN TUBE 1 11 9405005000 NUT FLANGE 5 MM 6 12 9405006000 NUT FLANGE 6 MM 3 13 17232898000 GROMMET AIR CLEANER ...

Page 66: ...page 66 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine FLYWHEEL assy ...

Page 67: ...2000 FAN COOLING 1 2 28451ZE2W01 PULLEY STARTER 1 3 31100ZE2812 FLYWHEEL COMP 1 4 90201ZE3790 NUT SPECIAL 16MM 1 USE UP TO S N 3467138 4 90201ZE3V00 NUT SPECIAL 16MM 1 USE FROM S N 3467139 4 90201ZE3V00 NUT SPECIAL 16MM 1 5 90741ZE2000 KEY SPECIAL WOODRUFF 1 GX240K1EDN2 Model GAC3 6HZ SEPTEMBER 2007 AND BELOW GX160U1EDN2 Model GAC3 6HZ JANUARY 2008 AND ABOVE ...

Page 68: ...page 68 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine IGNITION COIL assy ...

Page 69: ...167470 1 30500ZF6W03 COIL ASSY IGNITION 1 USE FROM S N 1167471 2 30700ZE7013 CAP ASSY NOISE SUPPRESSON 1 3 36103ZE1000 HOLDER STOP SWITCH CORD 1 4 31510ZE3003 COIL ASSY LAMP 12V 25W 1 5 31511ZE2000 CLAMPER CORD 1 6 31512ZE2000 GROMMET CORD 1 7 36101ZE2701 CORD STOP SWITCH 1 8 90013883000 BOLT FLANGE 6X12 1 9 90015883000 BOLT FLANGE 6X28 6 GX240K1EDN2 Model GAC3 6HZ SEPTEMBER 2007 AND BELOW GX160U1...

Page 70: ...page 70 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine GOV CONTROL assy ...

Page 71: ...ARKS 1 16550ZE2700 ARM GOVERNOR 1 2 16555ZE2000 ROD GOVERNOR 1 3 16561ZE2000 SPRING GOVERNOR 1 4 16562ZE2700 SPRING THROTTLE RETURN 1 5 16570ZE2701 CONTROL ASSY 1 INCLUDES ITEMS W 6 16584883300 SPRING CONTROL ADJUSTING 1 7 90013883000 BOLT FLANGE 6X12 2 8 90015ZE5010 BOLT GOVERNOR ARM 1 9 93600050350A SCREW PAN 5X35 1 10 9405006000 NUT FLANGE 6MM 1 ...

Page 72: ...page 72 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine AUTO THROTTLE assy ...

Page 73: ...CLUDES ITEMS W 3 16270ZB4010 AUTO THROTTLE ASSY 1 INCLUDES ITEMS W 4 16271ZB4000 STAY SOLENOID THROTTLE 1 5 16273ZB4000 LEVER COMP SOLENOID THROTTLE 1 INCLUDES ITEMS W 6 36160ZB4003 SOLENOID ASSY 1 6 36160ZB4013 SOLENOID ASSY 1 7 90013883000 BOLT FLANGE 6X12 1 8 91502ZB4701 BUSH AUTO THROTTLE LEVER 1 9 93500050080A SCREW PAN 5X8 2 10 9454004018 E RING 4MM 1 GX240K1EDN2 Model GAC3 6HZ SEPTEMBER 200...

Page 74: ...page 74 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine FUEL COCK assy ...

Page 75: ... 3 16952ZB4005 SCREEN FUEL STRAINER 1 INCLUDES ITEMS W 4 16958397771 O RING 1 5 16959471831 FILTER CUP 1 6 16967GA6671 CUP FUEL STRAINER 1 7 90854ZB2000 RUBBER FUEL 9X15X10 1 8 950014519040 TUBE FUEL 4 5X190 1 9 9500202080 CLIP B8 TUBE 2 9 9500202080 CLIP B8 TUBE 2 USE UP TO S N 1037325 9 950024080008 CLAMP D8 TUBE 2 USE FROM S N 1037326 GX240K1EDN2 Model GAC3 6HZ SEPTEMBER 2007 AND BELOW GX160U1E...

Page 76: ...page 76 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine DECAL assy ...

Page 77: ... 3 87521ZE2W02 EMBLEM GX240 HONDA 8 0 1 USE FROM S N 4465232 3 87521ZE2W03 EMBLEM GX240 HONDA 8 0 1 USE UP TO S N 1167470 3 87521ZE2W04 EMBLEM GX240 1 USE FROM S N 1167471 4 87594ZB4A00 MARK OIL CAUTION 1 5 87516ZH7000 MARK OPERATOR CAUTION ENGLISH 1 USE UP TO S N 1237019 5 87516ZH7010 MARK OPERATOR CAUTION ENGLISH 1 USE FROM S N 1237020 5 87516ZH7800 MARK OPERATOR CAUTION FRENCH 1 USE UP TO S N 1...

Page 78: ...page 78 gac3 6hz 60 hz gENERATOR operation and parts manual rev 1 03 31 10 honda gx240k1 u1edn2 engine TOOL KIT ...

Page 79: ...e 79 honda gx240k1 u1edn2 engine TOOL KIT NO PART NO PART NAME QTY REMARKS 1 89000ZE1000 TOOL KIT 1 INCLUDES ITEMS W 2 89218ZE1000 WRENCH COMP SPARK PLUG 1 3 89219805000 HANDLE BOX WRENCH 1 4 9900110120 SAPNNER 10X12 1 5 9900114170 SAPNNER 14X17 1 6 9900802300 BAG TOOL 1 ...

Page 80: ...er products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense 9 Credit on returned parts will be issued at dealer net price at time of the original purch...

Page 81: ...gac3 6hz 60 hz GENERATOR operation and parts manual rev 1 03 31 10 page 81 notes ...

Page 82: ...or the information published in this publication at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Carson CA 90746 Contact mq multiquip com Tel 800 421 1244 Fax 800 537 3927 800 427 1244 310 537 3700 Fax 800 672 7877 Fax 310 637 3284 Mayco Parts Warranty Department 800 306 2926 310 537 3700 Fax 800 672 ...

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