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MULTIQUIP GA-3.6HZ, Operating And Parts Manual

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MULTIQUIP GA-3.6HZ Operating And Parts Manual Download Page 32

PAGE 32 — GA-3.6H SERIES A.C. GENERATORS — OPERATION & PARTS  MANUAL — REV. #0  (11/01/05)

GA-3.6H Series— TROUBLESHOOTING (ENGINE)

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
diagnosis based on the Engine Troubleshooting (Table 6) and

Generator Troubleshooting (Table 7) information shown below
and on the proceeding page. If the problem cannot be
remedied, please leave the unit just as it is and consult our
company's business office or service plant.

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Summary of Contents for GA-3.6HZ

Page 1: ...OPERATION AND PARTS MANUAL Revision 0 11 01 05 THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES Portable Generators HONDA GASOLINE ENGINE MODEL GA3 6H Series GA 3 6HZ GA3 6H GA3 6HA...

Page 2: ...PAGE 2 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05...

Page 3: ...GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 PAGE 3 NOTE PAGE...

Page 4: ...7 Rules for Safe Operation 8 10 Specifications Generator Engine 11 Dimensions 12 General Information 13 Load Application 14 Controls and Indicators 15 17 Generator Refueling 18 Installation 19 20 Pre...

Page 5: ...ultiquip com To obtain an MQ Account contact your District Sales Manager for more information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Ord...

Page 6: ...n of the MQ GA 3 6HSeriesPortableGeneratorswillbereferencedwith Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exhaus...

Page 7: ...ION CAUTION CAUTION CAUTION Eye and Hearing Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Other important messages are provided throughout this manual to help prevent damage to your portable generat...

Page 8: ...hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generators ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the gen...

Page 9: ...ke sure that electrical circuits are properly grounded per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operating...

Page 10: ...CTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS During operation of this generation there exists the possibility of electrocution electrical shock or burn which ca...

Page 11: ...0 4 2 s p m A t n o C x a M 3 3 1 5 1 r e k a e r B t i u c r i C n i a M s p m A 5 3 1 e l o P 2 e s a h P e s a h P e l g n i S y c n e u q e r F z H 0 6 d e e p S d e t a R M P R 0 0 6 3 r o t c a...

Page 12: ...PAGE 12 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series DIMENSIONS Figure 2 Dimensions...

Page 13: ...3 6HA has two 13 5 amp main circuit breaker AC Voltmeter G F C I GroundTerminal GA 3 6HZ only Full Power Switch Idle Control Switch Operation Switch Excitation System The GA 3 6H series generators use...

Page 14: ...at 1 KW use a 2 KW generator 3 LARGE MOTORS Submersible pumps table saws etc Total the running wattage and multiply by 3 Example A conveyor belt runs at 8 KW use a 24 KW generator Extension Cables Whe...

Page 15: ...theenginerevolutions will automatically drop to about 2600 rpm low speed operation within 3 seconds after the load stops When the operation is resumed the engine speed is automatically increased to ab...

Page 16: ...the generators at 120 volts from the GFCI duplex receptacle and the120V twist lock receptacle oracombinationofbothreceptacles as long as the total load does not exceed the generating set capacity Fig...

Page 17: ...or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 18 Recoil Starter pull rope Manual starting method Pull...

Page 18: ...ppedandhashadanopportunity tocooldown Intheeventofafuelspill DONOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engineisdry Ifgenerators...

Page 19: ...lding Generators Grounding To guard against electrical shock and possible damage to the equipment it is important to provide a good EARTH ground Always use the ground terminal on the generators to gro...

Page 20: ...ed to connect the generators to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 4...

Page 21: ...rom an overload always place the main circuit breaker in the OFF position prior to starting the engine n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C 3 e l b a T n i t n e...

Page 22: ...e8 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Engine Oil Check 1 To check the engine oil level place the generators on secure level ground with the engine s...

Page 23: ...ke Lever 3 Place the choke lever Figure 11 in the OPEN position if starting a warm engine or the temperature is warm 4 Placethegenerator s operationswitch Figure12 inthe ON position 5 Graspthestarterg...

Page 24: ...NOTE Placing the idle control switch in the OFF position Figure 14 allows the enginetooperateatamaximum speed of about 3600 RPM s When the idle control switch is placed in the up position ON Figure 15...

Page 25: ...x receptacle and up to half of the rated power of the set at 120 volts from the 120V twist lock receptacle or full rated power of the genset at 240 volts from the 240V twist lock receptacle When using...

Page 26: ...ely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowlyrot...

Page 27: ...t e R y r a s s e c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u...

Page 28: ...quires no adjustments ENGINEOIL 1 Drain the engine oil when the oil is warm as shown in Figure 26 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3...

Page 29: ...GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 PAGE 29 GA 3 6H Series WIRING DIAGRAM 3 6HZ Figure 28 Generator Wiring Diagram GA 3 6HZ GA 3 6HZ WIRING DIAGRAM...

Page 30: ...PAGE 30 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 Figure 29 Generator Wiring Diagram GA 3 6H GA 3 6H WIRING DIAGRAM GA 3 6H Series WIRING DIAGRAM 3 6H...

Page 31: ...GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 PAGE 31 GA 3 6HA WIRING DIAGRAM GENERATOR Figure 30 GeneratorsWiring Diagram GA 3 6HA GA 3 6HA WIRING DIAGRAM...

Page 32: ...t l o v h g i h n e k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d...

Page 33: ...k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g n o r w...

Page 34: ...t n o c k c e h C n o n r u t t o n l l i w r e k a e r b t i u c r i C D A O L O N r e k a e r b t i u c r i c e v i t c e f e D r e k a e r b t i u c r i c e c a l p e R n o n r u t l l i w r e k a...

Page 35: ...GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 PAGE 35 NOTE PAGE...

Page 36: ...del or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include b...

Page 37: ...on 1 0810106004 CAP FUEL TANK GA3 6HZ 1 A9924800014 CAP FUEL TANK GA3 6H 3 6HA 1 A9924800004 FILTER FUEL 1 7895419004 RUBBER SUSPENSION 4 1725419214 RUBBER SUSPENSION 3 9807955846 SPARK PLUG 1 34150ZH...

Page 38: ...PAGE 38 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series NAMEPLATE AND DECALS NAMEPLATE AND DECALS...

Page 39: ...CAL AIR CLEANER 1 REPLACES P N 0600500045 6 7910631002 DECAL MQ MULTIQUIP 3600 1 GA 3 6HZ ONLY 6 A3561000003 DECAL MQ MULTIQUIP 3600 1 GA 3 6H GA3 6HA ONLY 7 8700611804 DECAL WARNING DANGEROUS GAS 1 S...

Page 40: ...PAGE 40 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series GENERATOR ASSY GENERATOR ASSY...

Page 41: ...Z ONLY 0601822637 SURGE ABSORBER 2 TNR96431K GA 3 6H GA3 6HA ONLY 1 3 0071706304 BEARING 6304 2RU NYCM 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 SPRINGWASHER 1 5 7...

Page 42: ...PAGE 42 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series CONTROL BOX ASSY GA 3HZ CONTROL BOX ASSY GA3 6HZ...

Page 43: ...V 0 240V 1 8 0601805327 CIRCUIT BREAKER KM 2 265V 13 5A 1 9 4341817004 BRACKET CIRCUIT BREAKER 1 10 0027104010 MACHINE SCREW 2 11 0601812597 RECEPTACLE 5 20R GF5352 GFCI 1 12 0601811035 RECEPTACLE L5...

Page 44: ...PAGE 44 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series CONTROL BOX ASSY GA 3H CONTROL BOX ASSY GA 3H...

Page 45: ...BREAKER KM 2 21A 1 9 4341817004 BRACKET CIRCUIT BREAKER 1 10 0021004010 MACHINE SCREW 2 11 0601806819 ACVOLTMETER DE450 011 0 120 240V 1 12 0601812598 RECEPTACLE 5 20R 1 13 0601812592 RECEPTACLE L5 20...

Page 46: ...PAGE 46 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series CONTROL BOX ASSY GA 3 6HA CONTROL BOX ASSY GA 3 6HA...

Page 47: ...ET CIRCUIT BREAKER 1 10 0021004010 MACHINE SCREW 2 11 0601806819 ACVOLTMETER DE450 011 0 120 240V 1 12 0601812598 RECEPTACLE 5 20R 2 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE LS 30R 1...

Page 48: ...PAGE 48 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series MUFFLER ASSY MUFFLER ASSY...

Page 49: ...P N 0602302003 5 18355ZB4630 ARRESTOR SPARK 1 REPLACES P N 0602313060 6 90183671003 TAPPING SCREW 1 REPLACES P N 0602322060 7 0017106012 BOLT HEX HEAD 5 8 18333ZB4800 GASKET 1 REPLACES P N 0602320175...

Page 50: ...PAGE 50 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series PIPE FRAME ASSY GA 3HZ PIPE FRAME ASSY GA3 6HZ...

Page 51: ...EX NUT 4 7 1725419214 RUBBER SUSPENSION 2 8 0207008000 HEX NUT 4 9 0017108040 HEX HEAD BOLT 2 10 0017108040 HEX HEAD BOLT 2 0207008000 HEX NUT 2 11 7915455103 COVER 1 12 7915455003 COVER 1 13 00171060...

Page 52: ...PAGE 52 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 GA 3 6H Series PIPE FRAME ASSY GA 3 6H GA3 6HA PIPE FRAME ASSY GA3 6H GA3 6HA...

Page 53: ...12 A9924800004 FUEL FILTER 1 13 0602125034 FUEL GAUGE 1 14 16950ZB4015 FUEL STRAINER 1 REPLACES P N 0605510068 14 1 16952ZB4005 SCREEN SET HONDA 1 REPLACES P N 0605510069 15 950014521040 HOSE HONDA 1...

Page 54: ...PAGE 54 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE AIR CLEANER ASSY AIR CLEANER ASSY...

Page 55: ...HER 1 2 17211899000 ELEMENT AIR CLEANER 1 3 17212ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 HOUSING AIR CLEANER 1 5 17222ZC2000 STAY AIR CLEANER 1 6 17231899000 COVER AIR CLEANER 1 7 17235899000 CLI...

Page 56: ...PAGE 56 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE CAMSHAFT ASSY CAMSHAFT ASSY...

Page 57: ...ITEMS W USE UP TO S N 4730487 2 14410ZE2013 ROD PUSH 2 3 14431ZE2010 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE200...

Page 58: ...PAGE 58 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 59: ...ROD 1 21 16264ZE2701 ROD CHOKE 1 22 16265ZE2721 STOPPER CHOKE ROD 1 23 16268ZE2721 SPRING MANUAL CHOKE 1 24 16269ZA0800 GASKET AIR CLEANER 2 25 16400ZE2703 DIAPHRAGM ASSY 1 26 16611ZE2711 ROD CHOKE CO...

Page 60: ...PAGE 60 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 CONTROL ASSY HONDA GX240K1EDN2 ENGINE CONTROL ASSY...

Page 61: ...ZE2000 ROD GOVERNOR 1 4 16561ZE2000 SPRING GOVERNOR 1 5 16562ZE2700 SPRING THROTTLE RETURN 1 9 16570ZE2701 CONTROL ASSY 1 INCLUDES ITEMS W 19 16584883300 SPRING CONTROL ADJUSTING 1 23 90013883000 BOLT...

Page 62: ...PAGE 62 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE CRANKCASE COVER ASSY CRANKCASE COVER ASSY...

Page 63: ...15600735003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 8 15625ZE1003 GASKET OIL FILLER CAP 2 10 16510ZE2000 GOVERNOR ASSY 1 INCLUDES ITEMS W 11 16511ZE2000 WEIGHT GOVERNOR 2 12 16512ZE2000 HOLDER GOVERNO...

Page 64: ...PAGE 64 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 CRANKSHAFT ASSY HONDA GX240K1EDN2 ENGINE CRANKSHAFT ASSY...

Page 65: ...TS MANUAL REV 0 11 01 05 PAGE 65 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 9 961006206000 BEARING RADIAL BALL 6206 1 10 13310ZE2701 CRANKSHAFT E TYPE 1 16 90741ZE2000 KEY SPECIAL WOODRUFF 25X18...

Page 66: ...PAGE 66 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY...

Page 67: ...1ZE2000 WIRE GROUND 1 5 90013883000 BOLT FLANGE 6X12 CT200 1 6 90131896650 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 8 9410912000 WASHER DRAIN PLUG 12 MM 1 10 91201890003 OIL SEAL 30X46X8 1...

Page 68: ...PAGE 68 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE CYLINDER HEAD ASSY CYLINDER HEAD ASSY...

Page 69: ...OS OPTIONAL 1 4 12216ZE2300 CLIP VALVE GUIDE 1 5 12251ZE2800 GASKET CYLINDER HEAD 1 6 12310ZE2020 COVER HEAD 1 8 14775ZE2010 SEAT VALVE SPRING 1 11 90014ZE2000 BOLT HEAD COVER 1 12 90042ZE2700 BOLT S...

Page 70: ...PAGE 70 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE FAN COVER ASSY FAN COVER ASSY...

Page 71: ...E 71 HONDA GX240K1EDN2 ENGINE FAN COVER ASSY FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 2 19610ZE2700ZD COVER FAN NH1 BLACK 1 3 19631ZE2D00 SHROUD 1 6 81329567020 GROMMET DRAIN HOLE 1 7 900138830...

Page 72: ...PAGE 72 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Page 73: ...X240K1EDN2 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 2 19511ZE2000 FAN COOLING 1 5 28451ZE2W01 PULLEY STARTER 1 10 31100ZE2812 FLYWHEEL LAMP 1 13 90201ZE3790 NUT SPECIAL 16MM...

Page 74: ...PAGE 74 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY...

Page 75: ...RKS 1 30500ZF6W02 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSOR 1 3 31510ZE1811 COIL ASSY LAMP 12V 25W 1 4 31510ZE3003 COIL ASSY LAMP 12V 25W 1 6 31511ZE2000 CLAMP WIRE 1 7 31512ZE2000...

Page 76: ...PAGE 76 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE PISTON ASSY PISTON ASSY...

Page 77: ...USE UP TO S N 4081304 1 13012ZE2013 RING SET PISTON OS 0 50 OPTIONAL 1 USE UP TO S N 4081304 1 13013ZE2013 RING SET PISTON 0 75 OPTIONAL 1 USE UP TO S N 4081304 2 13101ZE2W00 PISTON STD 1 2 13102ZE2W0...

Page 78: ...PAGE 78 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE RECOIL STARTER ASSY RECOIL STARTERASSY...

Page 79: ...ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER SPRING 1 9 28...

Page 80: ...PAGE 80 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE SOLENOID ASSY SOLENOID ASSY...

Page 81: ...CHOKE RETURN 1 3 16270ZB4010 AUTO THROTTLE 1 INCLUDES ITEMS W 4 16271ZB4000 STAY SOLENOIDTHROTTLE 1 5 16273ZB4000 LEVER SOLENOIDTHROTTLE 1 6 36160ZB4003 SOLENOID ASSY 1 7 90013883000 BOLT FLANGE 6X12...

Page 82: ...PAGE 82 GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 HONDA GX240K1EDN2 ENGINE LABELS ASSY LABELS ASSY...

Page 83: ...ON PARTS MANUAL REV 0 11 01 05 PAGE 83 HONDA GX240K1EDN2 ENGINE LABELS ASSY LABELS ASSY NO PART NO PART NAME QTY REMARKS 1 87521ZE2W01 EMBLEM 1 4 87528898620 MARK CHOKE 1 6 87533ZC0630 MARK AIR CLEANE...

Page 84: ...edthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Credi...

Page 85: ...GA 3 6H SERIES A C GENERATORS OPERATION PARTS MANUAL REV 0 11 01 05 PAGE 85 NOTE PAGE...

Page 86: ...without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 F...

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