MULTIQUIP FCG1 SERIES Operating & Parts Manual Download

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TIQUIP INC

OPERATION & PARTS MANUAL

CONCRETE SAW

FCG1 SERIES

Revision #2 (03/10/04)

MODEL #

SERIAL #

P/N 35261

Atlanta • Boise • Newark •

Montreal, Canada • Manchester, UK

Rio De Janiero, BR • Puebla, MX

MULTIQUIP (UK)
HANOVER MILL

FITZROY STREET
ASHTON-UNDER-LYNE
LANCASHIRE, OL7 OTL
UNITED KINGDOM
PH. 0161-339-2223
FAX. 0161-339-3226
E-MAIL: [email protected]
www.multiquip.com

EXPORT VERSION

ORIGINAL INSTRUCTIONS

Summary of Contents for FCG1 SERIES

Page 1: ...L SERIAL P N 35261 Atlanta Boise Newark Montreal Canada Manchester UK Rio De Janiero BR Puebla MX MULTIQUIP UK HANOVER MILL FITZROY STREET ASHTON UNDER LYNE LANCASHIRE OL7 OTL UNITED KINGDOM PH 0161 339 2223 FAX 0161 339 3226 E MAIL mq multiquip com www multiquip com EXPORT VERSION ORIGINAL INSTRUCTIONS ...

Page 2: ......

Page 3: ...0 Contact pmastretta cipsa com mx UNITEDKINGDOM MULTIQUIP UK LIMITED HEAD OFFICE HanoverMill FitzroyStreet Tel 0161 339 2223 Ashton under Lyne Fax 0161 339 3226 Lancashire OL7 0TL Contact kcassell multiquip com uk CANADA MULTIQUIP 4110IndustrielBoul Tel 450 625 2244 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Contact jmartin multiquip com BRAZIL MULTIQUIP Av EvandroLinseSilva 840 grupo505 Tel 011...

Page 4: ...roubleshooting Saw 30 Troubleshooting Engine 31 32 Explanation Of Codes In Remarks Column 34 Suggested Spare Parts 35 Component Drawings Decal Locator 36 37 Guards Assembly 38 39 Guides Assembly 40 41 Undercarriage Assembly 42 43 Handle Depth Adjuster Assembly 44 45 Engine Blade Drive Assembly 46 47 Air Cleaner Assembly 48 49 Camshaft Assembly 50 51 Carburetor Assembly 52 53 Control Assembly 54 55...

Page 5: ...3 x o r p p A s n o l l a G S U 5 9 0 l e u F e n i l o s a G e l i b o m o t u A d e d a e l n U r e n g i h r o e n a t c O 6 8 e n i l o s a G e l i b o m o t u A d e d a e l n U r e n g i h r o e n a t c O 6 8 y t i c a p a C l i O e b u L t q S U 3 6 0 r e t i l 0 6 0 t q S U 4 2 6 0 r e t i l 0 6 0 l o r t n o C d e e p S d o h t e M e p y T t h g i e w y l F l a g u f i r t n e C e p y T t ...

Page 6: ... t h g i e H x a M n I 0 2 3 M C 3 1 8 C d e r e w o L r e t n i o P t n o r F d e s i a R y l l u F s r a B e l d n a H h t g n e L x a M n I 8 6 M C 7 2 7 1 D d e s i a R r e t n i o P t n o r F d e s i a R y l l u F s r a B e l d n a H h t g n e L x a M n I 8 4 M C 9 1 2 1 E d e s i a R r e t n i o P t n o r F d e r e w o L y l l u F s r a B e l d n a H h t g n e L x a M n I 9 3 M C 9 9 F h t d...

Page 7: ...in poisonous carbon monoxide This gas is colorless and odorless and can cause death if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is ru...

Page 8: ...rds and Covers In Place NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines or other applicable local regulations Respiratory Hazard ALWAYS wear approved respiratory protection ALWAYS wear approved eye and hearing protection Sight and Hearing hazard Equipment Damage Messages Other important messages are provided throughout this manual to help prevent damage t...

Page 9: ...ames RULES FOR SAFE OPERATION ALWAYS check the saw for loosened hardware such as nuts and bolts before starting Replace nameplate operation and safety decals when they become difficult to read NEVER use accessories or attachments which are not recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result Manufacturerdoesnotassumeresponsibilityforanyaccident d...

Page 10: ...WAYS keep the work area well organized ALWAYS Clear the cutting area of any debris tools etc that would constitute a hazard while the saw is in operation ALWAYS inspect diamond blades before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and true All damaged blades must be discarded ALWAYS check to make sure that...

Page 11: ...umbers of the nearest ambulance doctor and fire department Knowing this information is invaluable in the case of an emergency and could keep a serious situation from becoming a tragic one SawTransportation Safety DO NOT use the handle bars and or front pointer as lifting points ALWAYS use ramps capable of supporting the weight of the saw and the operator to load and unload the saw If the saw must ...

Page 12: ...N P N 13118 P N 35137 To avoid injury you MUST read and understand operator s manual before using this machine Ask for training as needed This machine to be operated by qualified personnel only P N 35137 WARNING MODEL SERIAL NO Engine exhaust and some of its constituents and some dust created of California to cause cancer birth defects and other reproductive harm by power sanding sawing grinding d...

Page 13: ...re providedtosupportprecisestraightsawing Thissystempermits the operator to quickly adjust the blade cutting depth and safeguard against blade creep during sawing operations For operator comfort and ease of transportation storage an adjustable locking handle bar is provided Operator control of the saws is safely accomplished with adjustable handle bars and a conveniently oriented raise lower lever...

Page 14: ...PAGE 14 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CONTROLS COMPONENTS FCG1 CONCRETE SAW COMPONENTS Figure 3 FCG1 Concrete Saw 1 2 8 3 7 6 5 4 9 12 22 11 14 18 24 15 20 21 19 13 16 23 10 17 ...

Page 15: ...ront Guide Assists in straight tracking 12 Front Guide Arm Pivots up for storage and pivots down for use 13 Depth Adjust Disk Turn disk clockwise or counter clockwise to adjust the cutting depth up or down 14 FuelTank Use unleaded gasoline Do not overfill 15 Shift Knob Moves Depth Stop Rod in or out of keyhole slot 16 V Belt Cover Remove this cover to gain access to theV belt NEVER operate the saw...

Page 16: ...Clean spark plug once a week 9 Muffler Used to reduce noise and emissions FCG1 CONCRETE SAW BASIC ENGINE Adding fuel to the tank should be done only when the engine is stopped and has had an opportunitytocooldown Intheeventofafuel spill DO NOT attempt to start the engine until thefuelresiduehasbeencompletelywipedup andtheareasurroundingtheengineisdry 2 Throttle Lever Used to adjust engine RPM spee...

Page 17: ...oned front cover of the guard is firmlyseatedwiththerearsectionoftheguard andthereare no gaps NEVER lift the blade guard while cutting Figure 6 V Belt Cover NEVER attempt to check theV belt with the engine running Severe injury can occur Keep fingers hands hair and clothing away from all moving parts V belt Alignment andTensioning This concrete saw is equipped with a premium V belt that has been a...

Page 18: ...y tightened ToTighten theV belt NOTE V belt alignment must be rechecked after adjusting belt tension To Remove and Replace theV belt 1 Remove the 3 hex screws holding the V belt guard and remove the guard 2 Loosenthe4enginemountinghexscrews item2 Figure9 3 Loosen locking nut on the V belt tension adjuster item 3 Figure 9 Loosen the tension on the V belt by turning the tension adjuster hex screw it...

Page 19: ...de and place it so the direction of rotation downcuts with the turn of the shaft 5 Diamond Segment or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area 6 Specifications Ensure ...

Page 20: ...de will perform both in cutting speed and blade life Selection of the proper diamond blade consists of z Material to be Cut z Type of Saw Being Used z Spindle Speed of Saw z Hardness Characteristics of the Material z Performance Expectations Factors for sawing economy z Type of Blade z Depth of Cut z Sawing Speed z Characteristics of the Material Being Cut Blade Speed Adiamondblade sperformanceisd...

Page 21: ...moval and Replacement 1 Ensure the Engine Shutdown switch Item22 Fig 3 andtheON OFFswitch on the engine are turned to the OFF position 2 Place the FCG1 Saw on a stable level working surface 3 Ensure the blade is raised and the raise lower rod is locked into position 4 Raise the blade by appling a downward pressure on the handlebars to raise the blade and allow the raise lower rod todropintothe rai...

Page 22: ...d drops into the back portion of the keyhole slot 6 You are ready to start cutting Refer to the following pre inspection and operation sections 7 Testthedepthofcutbycuttingashortdistance thenmeasure the depth of the cut Cutting Depth Adjustment The FCG1 Saw is equipped with a Raise Lower Assembly that is supported by the following components Figure 13 ALWAYS be certain the Shutdown switch and the ...

Page 23: ...le with the recommended oil type Table 5 Figure 16 Engine Oil Dipstick Oil Level FCG1 CONCRETE SAW INSPECTION PRE INSPECTION Blade Check Check for worn or damaged blades Refer to BLADE PLACEMENT section on pages 20 22 1 Remove the gasoline cap located on top of fuel tank 2 Visuallyinspecttoseeiffuellevelislow Iffuelislow replenish with unleaded fuel 3 When refueling be sure to use a strainer for f...

Page 24: ...ithin the cutting area All displacement of the machine outsidethecuttingareashallbecarried out with the tool not in rotation WARNING WARNING WARNING WARNING WARNING Figure 19 Engine FuelValve Lever OPERATION NOTE TheEngineStopSwitchservesboth as an Emergency Engine Shut Off and as the primary Shutdown switch This allows the operator to shutdown the saw safely away from movingparts 1 Ensure the eng...

Page 25: ...ne governor speed is factory set to ensure optimum blade operating speeds Figure 21 Throttle Lever 4 Place the Choke Lever Figure 20 in the CLOSED position Always use the Engine Shutdown Safety Switch located next to the handle lock to shut down the engine Shutting the engine off using this switch confirms that is is functioning properly The engine speed has been set at the factory Changing the go...

Page 26: ...awing lower the rotating blade allowing it to cut to the preset depth 8 Before the saw is placed into operation run the engine for several minutes Check for fuel leaks and noises that would associate with a loose guards and or covers 9 Rotate the throttle lever Figure 21 toward full throttle 7 If the engine has started slowly return the choke lever Figure 20 to the OPEN position If the engine has ...

Page 27: ...ngineShutdownswitch nexttothehandlelock to the OFF position b Remove the blade guard c Remove blade mounting bolt and outer flange d Maneuver the saw away from the stuck blade e Aparallelcutmadenexttotheblademaybenecessary to free it f Once the blade is freed inspect the blade for damage discard if damaged e Ensure an undamaged useable blade is installed on the saw before cutting is resumed with t...

Page 28: ...ilthepointerfollowsthesamepathasthe blade Rear Guide Adjustment The rear guide is useful on long runs that allow the operator to follow the line with less effort as well as cutting up to a wall where the front pointer is lifted 1 Chalk out a straight line on the prepared slab or cutting surface 2 Cutastraightlineabout3 4meters 10 12feet inlength 3 Adjust the rear guide until it falls into the cut ...

Page 29: ...oil filler hole with the recommended oil See Table 5 Engine oil capacity is 0 60 liter 0 63 US quart Runningtheenginewithalowoillevelcancauseengine damage 5 Screw in the filler cap dipstick securely Chassis Lubrication Regular lubrication of various components of the FCG1 Saw are critical to ensure a reasonable service life Lubricate the following components Two zerk fittings are located at the lo...

Page 30: ...n i e b e d a l B s i M P F S d e e p s e t u n i m r e p t e e f e c a f r u s e d a l b e r u s n E 0 0 0 6 y l e t a m i x o r p p a r o b r a n o d e t n u o m y l r e p o r p m i e d a l B s e g n a l f d n a s r e d l u o h s t f a h s e d a l b e h t n o d e x i f f a y l r e p o r p s i e d a l b e r u s n E e l i h w e d a l b o t d e i l p p a e c r o f e v i s s e c x E g n i t t u c T ...

Page 31: ...g u l p k r a p S g n i r i w g u l p k r a p s e v i t c e f e d e c a l p e R e l b a l i a v a s i l e u f t r a t s o t t l u c i f f i D s i n o i s s e r p m o c d n a t n e s e r p s i k r a p s l a m r o n e p y t l e u f g n o r W l e u f f o e p y t t c e r r o c h t i w e c a l p e r d n a m e t s y s l e u f h s u l F m e t s y s l e u f n i t s u d r o r e t a W m e t s y s l e u f h ...

Page 32: ... e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R g u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C s t a e h r e v o e n i g n E e p y t l e u f g n o r W t c e r r o c h t i w e c a l p e r d n a m e t s y s l e u f h s u l F l e u f f o e p y t r e p o r p m i e u l a v t a e h g u l p k r a p S g u l p k r a p s f o e p y t t c e r r o c h...

Page 33: ...FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PAGE 33 NOTE PAGE ...

Page 34: ... indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part available EXPLANATION OF CODE IN REMARK...

Page 35: ...E 1 to 3 Units Qty P N Description 3 16052 BELT 2 25407 WHEEELS 2 15028 COLLARS WHEEL 2 15081 GRIP HANDLE 1 25380 BLADE SHAFT FLANGE 2 15359 BEARING PILLOW BLOCK 1 19710 NUT BLADE 3 17210ZE1505 AIR FILTER 3 9807956846 SPARK PLUG 1 17620ZH7023 FUEL CAP TANK 1 28462ZH8003 STARTER ROPE FCG1 CONCRETE SAW SUGGESTED SPARE PARTS ...

Page 36: ...CT MULTIQUIP SERVICE DEPARTMENT MODEL SERIAL NO Always use approved respiratory protection Adhere to safety guidelines OSHA Regulations Standards 29 CFR 1926 136 1910 103 WARNING Never operate the saw without the guards in place Adhere to safety guidelines ANSI Code 29 CFR 1910 215 WARNING DEPTH CONTROL 1 2 3 4 In mm 102 76 51 25 2 14 12 13 10 7 6 1 2 4 15 9 8 5 3 P N 35137 P N 20525 P N 25867 CHE...

Page 37: ...RTS DEPT 6 25484 DECAL SLAB SAVER SMALL 1 7 25427 DECAL DEPTH INDICATOR 1 8 20525 DECAL CA PROP 65 1 SAFETY ITEM 9 15580 DECAL WARN RESPIRATORY 1 1 2 X 3 1 SAFETY ITEM 10 15581 DECAL WARN BLADE GUARD 1 1 2 X 3 1 SAFETY ITEM 11 25483 DECAL MQ LOGO 1 12 25491 DECAL BLADE ROTATION CW 1 SAFETY ITEM 13 11246 DECAL INTL STDS ISO BLACK 1 SAFETY ITEM 14 25867 DECAL ROTATION IN DISPLACEMENT 1 SAFETY ITEM 1...

Page 38: ...PAGE 38 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FCG1 CONCRETE SAW GUARDS ASSY GUARDS ASSY 3 5 10 11 12 4 1 2 2 3 4 9 8 17 16 12 13 14 14 15 15 16 16 7 12 6 5 ...

Page 39: ...87 SCREW THP 1 4 20 X 3 4 SS 3 6 25430 SHEET REAR WATER SHIELD 1 SAFETY ITEM 7 25431 FLAP REAR WATER SHIELD 1 SAFETY ITEM 8 15161 STOP RUBBER BUMPER 1 9 25397 GUARD BLADE 10 DOOR 1 SAFETY ITEM 10 25428 SHEET FLAP MOUNT 1 SAFETY ITEM 11 25429 FLAP FRONT WATER SHIELD 1 SAFETY ITEM 12 10024 NUT NYLOC 1 4 20 7 13 15509 SPRING CENTURY 1 SAFETY ITEM 14 0424 SCREW HHC 1 4 20 X 1 1 4 2 15 0949 NUT HEX FIN...

Page 40: ...PAGE 40 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FCG1 CONCRETE SAW GUIDES ASSY GUIDES ASSY 5 22 15 13 23 14 15 17 15 16 16 18 12 20 11 10 5 6 7 8 8 8 9 1 4 2 3 2 3 A A DETAIL ...

Page 41: ...N 1 2 ID 4 9 10176 NUT NYLOC 1 2 13 1 10 35089 SCREW SHC 5 16 18 X 3 FULL THRD 1 11 21369 BEARING SEALED 5 16 ID X 7 8 OD 2 12 21189 WHEEL 2 13 OD X 1 25 W POLYURETHANE 1 13 21185 SPACER 1 2 X 5 16 X 3 8 P33 3 1 14 21368 PLATE POINTER GUIDE FCG 1 15 5283 NUT NYLOC 5 16 18 2 16 0161 D NUT HEX FINISH 5 16 18 2 17 35096 SASH ASSY WIRE ROPE 1 18 19470 WASHER FLAT 5 16 USS 1 19 35093 ARM FRONT POINTER ...

Page 42: ...PAGE 42 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FCG1 CONCRETE SAW UNDERCARRIAGE ASSY 8 9 4 5 6 7 3 3 11 12 2 2 UNDERCARRIAGE ASSEMBLY 2 10 13 14 3 1 UNDER CARRIAGE ASSY ...

Page 43: ...5 X 625 X 1 5 BALL BRG 4 3 15028 COLLAR SET 5 8 DIA 4 4 25379 BEARING 5 8 FLANGE UHMW 2 5 9154 SCREW HHC 3 8 16 X 1 3 4 1 6 2064 ROD END 3 8 24 FEM RH 1 7 2199 NUT HEX JAM 3 8 24 1 8 10136 WASHER FLAT 3 8 SAE AR 9 10133 NUT JAM 3 8 16 1 10 29448 SCREW THP 1 4 20 X X 1 25 4 11 25365 RAISE LOWER W A 1 12 15414 UNDERCARRIAGE ASSEMBLY 1 13 25489 PLUG 3 4 BLK PLASTIC 2 14 25409 CAP 1 1 2 ID BLACK 1 ...

Page 44: ...PAGE 44 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 HANDLE DEPTH ADJUSTER ASSY FCG1 CONCRETE SAW HANDLE DEPTH ADJUSTER ASSY 13 14 1 10 11 12 4 5 6 7 8 9 2 15 3 ...

Page 45: ...4403 KNOB SHIFT 1 5 25448 DEPTH ADJUST DISK 1 6 25480 SCREW PLUNGER 1 4 20 X 17 32 1 7 25446 ROD DEPTH STOP 1 8 2199 NUT HEX JAM 3 8 24 1 9 2064 ROD END 3 8 24 FEM RH 1 10 9154 SCREW HHC 3 8 16 X 1 3 4 1 11 10136 WASHER FLAT 3 8 SAE AR 12 10133 NUT NYLOC 3 8 16 1 13 1007 NUT HEX JAM 3 8 16 1 14 9154 SCREW HHC 3 8 16 X 3 1 15 15081 GRIP HANDLE 2 FCG1 CONCRETE SAW HANDLE DEPTH ADJUSTER ASSY ...

Page 46: ...ERATION PARTS MANUAL REV 2 03 10 04 FCG1 CONCRETE SAW ENGINE BLADE DRIVE ASSY ENGINE BLADE DRIVE ASSY 14 19 20 4 4 3 3 2 2 18 18 15 21 16 17 11 10 12 13 5 6 7 1 8 9 22 NOTES SWITCH MOUNTING HARDWARE IS INCLUDED WITH SWITCH 1 1 23 ...

Page 47: ...335 GATES OPTIPLEX 1 8 0169 SCREW HHC 3 8 16 X 3 0 4 9 0166 A WASHER LOCK 3 8 MED 4 10 25377 SPACER BEARING 2 11 15359 BEARING PIL BLOCK BRN VTBS 212 2 12 1162 A CAP GREASE ZERK 2 2 13 25442 PULLEY 1F3V26 3 4 BORE 1 14 0627 KEY SQ 3 16 X 1 1 4 1 15 25380 BLADE SHAFT FLANGE ASM 1 16 25418 FLANGE 3 38 O D 1 17 19710 NUT HEX 5 8 11 LH THRD 1 18 25410 BOLT CARRAIGE 5 16 18 X 1 75 3 19 25487 WRENCH SER...

Page 48: ...PAGE 48 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 AIR CLEANER CYCLONE ASSY HONDA GX200QXC9 AIR CLEANER CYCLONE ASSY ...

Page 49: ...LEANER DUAL 1 6 17232891000 GROMMET AIR CLEANER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8 17239733000 COLLAR B AIR CLEANER 1 9 17410ZE1840 ELBOW AIR CLEANER 1 INCLUDES ITEMS W 10 17470ZE1841 CASE PRE AIR CLEANER 1 11 17475ZE1841 CAP PREAIR CLEANER 1 12 17476ZE1841 GUIDE PRE AIR CLEANER 1 13 17478ZE1841 PLATE PRE AIR CLEANER 1 14 90300GB0900 BOLT MUDGUARD 5 15 90325044000 WINGNUT TOOL BOX SETTING 2 16...

Page 50: ...PAGE 50 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CAMSHAFT ASSY HONDA GX200QXC9 CAMSHAFT ASSY ...

Page 51: ...ER 2 5 14451ZE1013 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZF1000 VALVE INTAKE 1 8 14721ZF1000 VALVE EXHAUST 1 9 14731ZL0000 LIFTER VALVE 2 10 14751ZF1000 SPRING VALVE 2 11 14771ZE1000 RETAINER INTAKE VALVE SPRING 1 12 14773ZE1000 RETAINER EXHAUST VALVE SPRING 1 13 14781ZE1000 ROTATOR VALVE 1 14 14791ZE1010 PLATE PUSH ROD GUIDE 1 15 90012ZE0010 BOLT PIVOT 8MM 2 16 90206ZE100...

Page 52: ...PAGE 52 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CARBURETOR ASSY HONDA GX200QXC9 CARBURETOR ASSY ...

Page 53: ...V20 NOZZLE MAIN 1 12 16173001004 GASKET FUEL STRAINER CUP 1 13 16211ZL0000 INSULATOR CARBURETOR 1 14 16212ZH8800 GASKET INSULATOR 1 15 16220ZE1020 SPACER CARBURETOR 1 16 16221ZH8801 GASKET CARBURETOR 1 17 16610ZE1000 LEVER CHOKE STANDARD 1 INCLUDES ITEM W 18 16953ZE1812 LEVER VALVE 1 19 16954ZE1812 PLATE LEVER SETTING 1 20 16956ZE1811 SPRING VALVE LEVER 1 21 16957ZE1812 GASKET VALVE 1 22 16967ZE08...

Page 54: ...PAGE 54 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CONTROL ASSY HONDA GX200QXC9 CONTROL ASSY ...

Page 55: ... 1 10 16575ZH8000 WASHER CONTROL LEVER 1 11 16576891000 HOLDER CABLE 1 12 16578ZE1000 SPACER CONTROL LEVER 1 13 16580ZH8853 BASE CONTROL CYCLONE 1 14 16584883300 SPRING CONTROL ADJUSTING 1 15 16592ZE1810 SPRING CABLE RETURN 1 16 16594883010 HOLDER WIRE 1 17 90013883000 BOLT FLANGE 6 X12 CT200 2 18 90015ZE5010 BOLT GOVERNOR ARM 1 19 90114SA0000 NUT SELF LOCK 6MM 1 20 90605230000 CIRCLIP 5MM 1 21 93...

Page 56: ...PAGE 56 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CRANKCASE COVER ASSY HONDA GX200QXC9 CRANKCASE COVER ASSY ...

Page 57: ...OS 1 USE UP TO ENGINE SN 1002566 3 11381ZL0000 GASKET CASE COVER 1 USE FROM ENGINE SN 1002567 4 15600ZE1003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEM W 5 15600ZG4003 CAP ASSEMBLY OIL FILLER 1 INCLUDES ITEM W 6 15625ZE1003 GASKET OIL FILLER CAP 2 7 91202883005 OIL SEAL 25 X41 X6 1 8 9430108140 PIN A DOWEL 8 X14 2 9 957010803200 BOLT FLANGE 8 X32 6 10 961006205000 BEARING RADIAL BALL 6205 1 HONDA GX20...

Page 58: ...PAGE 58 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CRANKSHAFT ASSY HONDA GX200QXC9 CRANKSHAFT ASSY ...

Page 59: ...ONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PAGE 59 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 2 13310ZL0600 CRANKSHAFT Q TYPE 1 8 90745ZE1600 KEY 4 78 X4 78 X38 1 HONDA GX200QXC9 CRANKSHAFT ASSY ...

Page 60: ...PAGE 60 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CYLINDER BARREL ASSY HONDA GX200QXC9 CYLINDER BARREL ASSY ...

Page 61: ...R GOVERNOR 1 5 16541ZE1000 SHAFT GOVERNOR ARM 1 6 90131ZE1000 BOLT DRAIN PLUG 2 7 90451ZE1000 WASHER THRUST 6MM 1 8 90601ZE1000 WASHER DRAIN PLUG 10 2MM 2 9 90602ZE1000 CLIP GOVERNOR HOLDER 1 10 91001ZF1003 BEARING RADIAL BALL 6205 1 11 91202883005 OIL SEAL 25 X41 X6 1 12 91353671003 O RING 13 5 X1 5 ARAI 1 13 9405010000 NUT FLANGE 10MM 1 14 9410106800 WASHER PLAIN 6MM 2 15 9425108000 PIN LOCK 8MM...

Page 62: ...PAGE 62 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 CYLINDER HEAD ASSY HONDA GX200QXC9 CYLINDER HEAD ASSY ...

Page 63: ...UIDE 1 5 12251ZL0003 GASKET CYLINDER HEAD 1 6 12310ZE1841 COVER HEAD BREATHERTUBE 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721ZE1840 TUBE BREATHER 1 9 90013883000 BOLT FLANGE 6 X12 CT200 4 10 90043ZE1020 BOLT STUD 6 X109 2 11 90047ZE1000 BOLT STUD 8 X32 2 12 9430110160 PIN A DOWEL 10 X16 2 13 9500280000 CLIP TUBE C12 2 14 957230806000 BOLT FLANGE 8 X60 4 15 9807956846 SPARK PLUG BPR6ES NGK...

Page 64: ...PAGE 64 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FAN COVER ASSY HONDA GX200QXC9 FAN COVER ASSY ...

Page 65: ...10 PLATE SIDE OIL ALERT 1 6 19613ZE1010 CLAMP CORD 1 7 19630ZH8000 SHROUD 1 8 32197ZH8003 SUB HARNESS 1 9 36100ZH7003 SWITCH ASSEMBLY ENGINE STOP 1 10 36101ZE1010 WIRE STOP SWITCH 370MM 1 11 90013883000 BOLT FLANGE 6 X12 CT200 6 12 90022888010 BOLT FLANGE 6 X20 CT200 1 13 34150ZH7003 ALERT UNIT OIL 1 15 957010600800 BOLT FLANGE 6 X8 1 HONDA GX200QXC9 FAN COVER ASSY ...

Page 66: ...PAGE 66 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FLYWHEEL ASSY HONDA GX200QXC9 FLYWHEEL ASSY ...

Page 67: ...4 PAGE 67 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 X18 1 2 19511ZE1000 FAN COOLING 1 4 28451ZL0000 PULLEY STARTER 1 5 31100ZE7010 FLYWHEEL STANDARD 1 7 90201878003 NUT SPECIAL 14MM 1 HONDA GX200QXC9 FLYWHEEL ASSY ...

Page 68: ...PAGE 68 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 FUEL TANK ASSY HONDA GX200QXC9 FUELTANK ASSY ...

Page 69: ...JOINT FUEL TANK 1 3 17510ZE1020ZA TANK FUEL NH31 MCKINLEY WHITE 1 4 17620ZH7023 CAP FUEL FILLER 1 INCLUDES ITEM W 5 17631ZH7003 GASKET FUEL FILLER CAP 1 7 91353671003 O RING 13 5 X1 5 ARAI 1 8 9405006000 NUT FLANGE 6MM 2 9 950014500360M BULK HOSE FUEL 4 5 X3000 4 5 X140 1 10 9500202080 CLIP TUBE B8 2 11 957010603000 BOLT FLANGE 6 X30 1 HONDA GX200QXC9 FUELTANK ASSY ...

Page 70: ...PAGE 70 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 IGNITION COIL ASSY HONDA GX200QXC9 IGNITION COIL ASSY ...

Page 71: ...MANUAL REV 2 03 10 04 PAGE 71 IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1033 COIL ASSEMBLY IGNITION 1 2 30700ZE1013 CAP ASSEMBLY NOISE SUPPRESSOR 1 10 90121952000 BOLT FLANGE 6 X25 2 HONDA GX200QXC9 IGNITION COIL ASSY ...

Page 72: ...PAGE 72 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 MUFFLER ASSY HONDA GX200QXC9 MUFFLER ASSY ...

Page 73: ...00 STAY MUFFLER 1 3 18320ZF1H51 PROTECTOR MUFFLER 1 4 18331883810 CAP MUFFLER 1 6 18361ZL0000 NETTING WIRE FLANGE 1 7 18381ZH8800 GASKET MUFFLER 1 8 90016ZE1000 BOLT FLANGE 6 X13 1 9 90050ZE1000 SCREW TAPPING 5 X8 4 10 90055ZE1000 SCREW TAPPING 4 X6 3 11 94001080000S NUT HEX 8MM 2 12 957010601200 BOLT FLANGE 6 X12 1 HONDA GX200QXC9 MUFFLER ASSY ...

Page 74: ...PAGE 74 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PISTON ASSY HONDA GX200QXC9 PISTON ASSY ...

Page 75: ...03 RING SET PISTON OS 0 50 1 1 13013ZL0003 RING SET PISTON 0 75 1 2 13101ZL0000 PISTON STANDARD 1 2 13102ZL0000 PISTON OS 0 25 1 2 13103ZL0000 PISTON OS 0 50 1 2 13104ZL0000 PISTON 0 75 1 3 13111ZE1000 PIN PISTON 1 4 132A0ZE1000 ROD ASSEMBLY CONNECTING US 0 25 1 4 13200ZE1010 ROD ASSEMBLY CONNECTING 1 5 90001ZE1000 BOLT CONNECTING ROD 2 6 90551ZE1000 CLIP PISTON PIN 18MM 2 HONDA GX200QXC9 PISTON A...

Page 76: ...PAGE 76 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 RECOIL STARTER ASSY HONDA GX200QXC9 RECOIL STARTER ASSY ...

Page 77: ... BRIGHT RED 3 28410ZH8003ZA CASE RECOIL STARTER R8 BRIGHT RED 1 4 28420ZH8013 REEL RECOIL STARTER 1 5 28422ZH8013 RATCHET STARTER 2 6 28433ZH8003 GUIDE RATCHET 1 7 28441ZH8003 SPRING FRICTION 1 8 28442ZH8003 SPRING RECOIL STARTER 1 9 28443ZH8003 SPRING RETURN 2 10 28461ZH8003 KNOB RECOIL STARTER 1 11 28462ZH8003 ROPE RECOIL STARTER 1 12 90003ZH8003 SCREW SETTING 1 13 957000601800 BOLT FLANGE 6 X18...

Page 78: ...PAGE 78 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 HONDA GX200QXC9 GASKET KIT ASSY GASKET KIT ASSY NO ILLUSTRATION AVAILABLE ...

Page 79: ...1ZL0000 GASKET KIT 1 INCLUDES ITEMS W 1 11381ZL0000 GASKET CASE COVER 1 2 12251ZL0003 GASKET CYLINDER HEAD 1 3 12391ZE1000 GASKET CYLINDER HEAD COVER 1 4 15625ZE1003 GASKET OIL FILLER CAP 1 5 16212ZH8800 GASKET INSULATOR 1 6 16221ZH8800 GASKET CARBURETOR 1 7 18381ZH8800 GASKET MUFFLER 1 HONDA GX200QXC9 GASKET KIT ASSY ...

Page 80: ...PAGE 80 FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 LABELS ASSY HONDA GX200QXC9 LABELS ASSY ...

Page 81: ...NO PART NAME QTY REMARKS 1 87521ZL0010 EMBLEM 1 3 87522ZH9000 LABEL CAUTION 1 4 87528ZE1810 MARK CHOKE 1 5 87532ZH8810 MARK OIL ALERT E 1 6 87534ZE1841 LABEL AIR CLEANER CAUTION 1 7 87535ZE1840 MARK AIR CLEANER SALES POINT 1 8 89218ZE1000 WRENCH SPARK PLUG 1 HONDA GX200QXC9 LABELS ASSY ...

Page 82: ...ents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Creditonreturnedpartswillbeissuedat dealer net price at time of the origina...

Page 83: ...FCG1 CONCRETE SAW OPERATION PARTS MANUAL REV 2 03 10 04 PAGE 83 NOTE PAGE ...

Page 84: ... MQ CIPSA Carr Fed Mexico PueblaKM126 5 Tel 52 222 225 9900 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Contact pmastretta cipsa com mx UNITEDKINGDOM MULTIQUIP UK LIMITED HEAD OFFICE HanoverMill FitzroyStreet Tel 0161 339 2223 Ashton under Lyne Fax 0161 339 3226 Lancashire OL7 0TL Contact kcassell multiquip com uk CANADA MULTIQUIP 4110IndustrielBoul Tel 450 625 2244 Laval Quebec Canad...

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