Mugnaini PRIMA 120 Assembly Instructions And User'S Manual Download Page 23

Prima 120 AOS Manual 

Mugnaini Imports, Inc.   

23

OVEN CURING INSTRUCTIONS

Your Mugnaini wood-fired oven is made from 

Refrattari Cotto 

or refractory clay. The water used to form the 

clay must be 

cooked 

out before your oven can be put into use. Curing is the process of slowly heating an 

oven to first drive out the moisture from the oven components and surrounding mass, and then to temper 
the oven dome. This process is simply a matter of starting fires according to a schedule for several hours a 
day over a four-day period. It is crucial that this curing schedule be followed in order to not “thermally shock” 
the oven components which will result in a crack. A crack does not ruin the oven but it should be avoided to 
prolong the life of your oven. 

NOTE: Fine shallow cracks may become noticeable on the inside of the oven dome. This is a natural 
occurrence with refractory castable components and does not indicate a failure of the material.

These procedures are only used for curing an oven. You only need to cure an oven once. However, if the oven 
has not been used for a long period it is recommended to allow one full day to slowly bring the oven up to 
maximum temperature.

SELECTING THE PROPER WOOD FOR YOUR OVEN

You should use only seasoned hardwood (moisture content of 20% or less). The type of wood available to 
you will depend on where you are located and what your local firewood vendors stock. Oak, ash or maple 
are common hardwoods but fruit and nut woods such as apple, almond, cherry, 
walnut and pecan are all good choices. Avoid using soft resinous woods with a lot 
of sap and oil such as spruce, pine, eucalyptus or birch.

The size of the wood is crucial to controlling the oven environment. We recommend 
double split wood in lengths of 12–16”. Double split logs are typically triangular in 
shape approximately 2–5” in diameter. Plan on using one cord of wood every 3–6 
weeks depending upon usage.

FIRE STARTING TOOLS

In addition to double split hardwood, you will want to 
stock some kindling (small pieces of wood approximately 
1” in diameter, preferably hardwood), and fire starters. We 
recommend Weber® brand Firestarters or any other non-
toxic, non-resinous starters.

The curing process will require 20 pounds of kindling. 
You will find firestarters and kindling are very helpful for 
starting and refreshing a fire. 

Summary of Contents for PRIMA 120

Page 1: ...mports Inc 11 Hangar Way Watsonville CA 95076 888 887 7206 831 761 1767 Fax 831 728 5570 www mugnaini com mugnaini mugnaini com Includes Venting and Oven Curing Instructions Mugnaini Residential Wood...

Page 2: ...specific design and construction criteria WARNINGS Failure to follow instructions will void manufacture s warranty and may result in property damage bodily injury or even death If this oven is not pro...

Page 3: ...ints 9 Step 6 Installing Flue Manifold 10 Step 7 Insulation 10 Step 8 Oven Venting 11 4 ENCLOSING THE OVEN Diagrams 12 Gable Shaped Enclosure 13 Dome Shaped Enclosure 15 5 OVEN VENTING INSTRUCTIONS Ov...

Page 4: ...and the construction of your oven W120 Oven B C E D G 1 2 3 4 5 F H 6 7 8 9 10 A L K Package Contents Check List Oven Crown Elements Items A H Metal Flue Manifold with Screws Item I Removable Iron Doo...

Page 5: ...height If elevation adjustments are desired modify the height of the lower base only the wood storage area Contractor to verify height of final installation with the owner Oven Base Materials List Us...

Page 6: ...o step 5 determine desired length and depth of extended shelf may extend beyond minimum of 10 deep x 32 wide STEP 5 Place 6 x6 10 10 welded wire fabric 1 above sand using wire dobies and place 4 rebar...

Page 7: ...an outline of the pre assembled floor on the concrete slab for easy assembly W120 Oven B C E D G 1 2 3 4 5 F H 6 7 8 9 10 A STEP 2 MORTARING THE FLOOR Using refractory mortar place each floor element...

Page 8: ...ts Items A and H around the floor elements Item B and C must slide into item A All other items overlap each other You may use a small pry bar at base to manipulate into place the dome pieces on the ex...

Page 9: ...s Apply refractory mortar to the outside base of crown elements Approximately 3 wide x thick over the outside perimeter STEP 5 MORTARING CROWN JOINTS Wet sponge joints Apply refractory mortar over the...

Page 10: ...and mark fro screws Drill 2 holes with masonry bit 1 8 w 1 d Attach flue manifold with provided screws Mortar base of metal manifold 2 Note Ensure the flue manifold is level on top of crown elements...

Page 11: ...Inc 11 STEP 7 INSULATION continued STEP 8 OVEN VENTING Based on the overall oven design and architecture each chimney system will vary Contact your local licensed chimney or mechanical contractor See...

Page 12: ...ven enclosure protects the oven from atmospheric moisture supplies ventilation to the oven so that condensation does not occur within the compartment and retains the insulating materials placed over a...

Page 13: ...e top is put in place fill this enclosure with the specified loose Perlite 9 on top measured from the 1 Thermal Insulation Blanket STEP 4 Place pressure treated 2 x 4 P H T F s or metal studs around t...

Page 14: ...er 3 9 22 3 4 12 2 0 min 4 3 3 2 x 4 P T D F Mudsill with 1 2 A B 16 O C 2 clr PRIMA 120 SECTION SAMPLE DIMENSIONS Verify Oven Floor 72 64 6 conc block 10 1 arch 2 clearance from combustable materials...

Page 15: ...d to desired shape then wait for the Pour Stone to cure STEP 4 Once the Pour Stone or equivalent has cured reshape the rebar and wire all the ends together at the top around the chimney leaving the ex...

Page 16: ...he first coat has cured you may now cut off the excess rebar at the chimney Begin again at the bottom and cover the first coat with the second brown coat 3 8 thick exterior stucco right up to the chim...

Page 17: ...rk arrestor Simpson Dura tech or equivalent 7 8 exterior cement plaster 1 4 steel pencil rod rebar Perlite insulation Thermal insulating blanket 1 Wood burning oven model Prima 120 3 conc Slab with 6...

Page 18: ...burning oven is not provided with a chimney system The oven must be connected to any listed chimney assembly The chimney assembly must be installed in accordance with NFPA 211 Standard for Chimneys Th...

Page 19: ...d spark arrestor Your Mugnaini wood fired oven was evaluated to meet the fire safety standards of UL 737 Eighth Edition by Intertek Testing Laboratories ETL Listing Report J20020124 www interteksemco...

Page 20: ...0 30 30 30 30 30 0 6 9 12 18 24 36 48 48 6 48 9 48 12 48 18 48 24 0 6 9 12 18 24 36 48 48 6 48 9 48 12 48 18 48 24 2 3 1 4 4 4 3 4 6 1 4 8 11 14 1 4 15 1 2 16 1 4 17 18 1 2 20 4 6 1 4 7 3 4 9 1 4 12 1...

Page 21: ...fired oven 1 Direct vent with a factory built chimney 2 Direct vent with a masonry chimney using clay flue liner FACTORY BUILT CHIMNEY Per NFPA 211 wood burning ovens are required to use chimneys list...

Page 22: ...LIQUIDS TO START OR FRESHEN UP A FIRE IN THIS OVEN KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE OVEN WHEN IN USE NEVER USE WATER TO LOWER TEMPERATURE INSIDE THE OVEN OR TO EXTINGUISH THE FIRE USE SOLID WO...

Page 23: ...en used for a long period it is recommended to allow one full day to slowly bring the oven up to maximum temperature SELECTING THE PROPER WOOD FOR YOUR OVEN You should use only seasoned hardwood moist...

Page 24: ...you intend on keeping a fire going We will use this partially closed position during the curing process to control any smoke roll out HOW TO MEASURE OVEN TEMPERATURE Mugnaini wood fired ovens will se...

Page 25: ...ont to back 3 Weber brand fire starters 1 2 3 CURING THE OVEN The goal is to increase the temperature of the oven at a rate of 50 75 F per hour by making a small fire every hour Use the chart at the e...

Page 26: ...er the fire goes out place the door through the arch into the fully closed position The door should stay in place unit the next day s fire Day 2 5 hr time commitment Record the oven temperature in the...

Page 27: ...h the arch into the fully closed position The door should stay in place unit the next day s fire Day 4 4 hr time commitment Repeat the hourly fires starting slowly and then adding enough wood to creat...

Page 28: ...re with a thermometer do not be alarmed Most of what you read with an infrared thermometer gun is the surface temperature which will regulate down in the pauses between fires FIRE PLACEMENT If you hav...

Page 29: ...e the oven temperature at a rate of 50 75 F per hour until the daily target temperature is reached Close door until the next day s firing DAY 1 DAY 2 Time Temperature Time Temperature Target 250 F max...

Page 30: ...D ALL OTHER OBLIGATIONS OR LIABILITIES ON THE PART OF MUGNAINI UNLESS SUCH OTHER WARRANTIES OBLIGATIONS OR LIABILITIES ARE EXPRESSLY AGREED TO IN WRITING BY MUGNAINI This warranty shall not apply a to...

Page 31: ...ION OF STATUTE OR REGULATION STRICT PRODUCTS LIABILITY CONSUMER PROTECTION STATUTES OR DECEPTIVE TRADE PRACTICES STATUTES OR 2 DAMAGES INCLUDING SETTLEMENTS JUDGMENTS AND AWARDS AND COSTS INCLUDING AT...

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