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HG-8 COLD CLIMATE FLUSHING SYSTEM

Installation Instructions

GENERAL

INSTALLATION

Site Evaluation

Each Hydro-Guard Unit installation 
is unique and will require a 
minimum of advance planning. 
Prior to the installation of the 
device, the drainage patterns for 
the intended installation location 
should be reviewed. The drainage 
pattern must permit discharged 
water to flow away from the Hydro-
Guard Unit. Discharged water  
flushed from the Hydro-Guard 
Unit must be routed away from 
the device. It is recommended 
that a 6" catch pipe (by others) 

Overview

The Hydro-Guard HG-8 Cold Climate 
Unit, is the industry’s only Sub-
Surface Discharge, programmable 
flushing apparatus. This Unit is 
suitable for year-round use in cold 
climates. This Automatic Flushing 
System has been designed, 
engineered, and manufactured to 
provide outstanding dependability 
and performance.
Please read and retain this manual 
for future reference, training, 
troubleshooting, and maintenance.

Hydro-Guard HG-8 Cold Climate 
Flushing Unit

The Hydro-Guard HG-8 Unit is 
housed in a Mueller Thermal-Coil 
Box that is approximately 21 
inches in diameter. The bury depth 
will vary depending upon the depth 
of the utility’s water lines. The box 
is constructed with low lead NTP 
male threads and is to be placed 
by the contractor at a location 
agreed upon by the end user. The 
box features coiled tubing that will 
route water from the water utility’s 
potable water distribution line to 
the meter assembly, through the 
HG-8’s flushing components, and 
discharge through a discharge 
service routed to an acceptable 
point of discharge (i.e., a storm 
sewer, swale, storm pond, etc.). 
The meter and flushing assembly 
can be raised for maintenance and 
repair and then lowered back down 
into the box below the frost line. 
A medium density foam insulation 
pad, freeze protection system, 
and composite lid help protect the 
flushing and meter assembly from 
freezing in the winter.

      WARNING: Proper lifting, 
loading / unloading tools and 
techniques must be followed 
when handling this device. 
Damage to working components 
can occur if dropped.

be installed inside of the HG-8’s 
external cabinet. The catch pipe 
shall be mounted at least 3" under 
the discharge piping of the HG-8 
(see Typical Installation illustration). 
The 6" pipe shall be installed 
a minimum of 24" below grade 
before a 90-degree bend or pipe 
size reduction. If desired, the 6" 
pipe can be reduced to a 3" or 4" 
pipe to continue the routing of the 
flow to a final discharge point. The 
recommended final discharge points 
may include a storm drain, drainage 
or retention pond, or a storm swale.

!

1.

 Remove the Hydro-Guard Unit 

from its packaging and inspect for 
possible damage during shipping.

2.

 Turn off the service line feed.

3.

 Excavate a suitably sized ditch 

ensuring it is connected on one side 
to the utility’s service line trench. 
Remove any debris that might 
create uneven pressure on the Unit. 

Compact the bottom of the hole 
in order to minimize settling after 
installation. Place #57 stone. Then, 
place non-compacted clean bedding 
material within the bottom of the 
hole. Provide a bed of crushed 
gravel approximately 6 inches thick 
or place bricks or cement blocks 
below the pit to allow for drainage 
and provide support.

TYPICAL INSTALLATION

Cast Iron Vault Lid

Double Check Valve

1" Mueller Systems 

Meter Sold Separately

8-Tablet Dechlorination

Supply
(By Others)

1" Male 
Thread Ends

Discharge (By Others)

Grade

Ground

Programmer

Summary of Contents for Hydro-Guard HG-8 Cold Climate

Page 1: ...by Mueller Co only and may not be applicable for any other use 2 DO NOT exceed the pressure ratings of any components or equipment Exceeding the rated pressure may result in serious injury and or pro...

Page 2: ...e storm pond etc The meter and flushing assembly can be raised for maintenance and repair and then lowered back down into the box below the frost line A medium density foam insulation pad freeze prote...

Page 3: ...w existing grade and ensure the meter lid is level with existing grade 7 Place the pit in the excavated area and connect the inlet piping Hand tighten the fitting to the pit then turn two full turns w...

Page 4: ...te the device list can be found on the label located on the back of the controller housing with the designation Default name The App will indicate that it is in the process of connecting 8 Once the de...

Page 5: ...controller 3 Make sure no water is inside battery compartment 4 Screw the NODE rear body back onto front half NOTE Make sure that seal marker on rear half of the NODE lines up with front half ensuring...

Page 6: ...time in 15 minute increments 4 Press RIGHT ARROW key to add an additional START TIME to program displayed The start time number is shown in upper left corner of display 5 Press PRG key to add START T...

Page 7: ...intenance If disassembly is necessary please follow the directions below Always close the curb stop before working on the unit Disassembly 1 Shut off water supply to the unit and remove the green hous...

Page 8: ...or lack of connection Run a manual flush and confirm the solenoid plunger is kicking out and pulling back in by listening for a click Check connections for corrosion breaks or lack of connection Chec...

Page 9: ...d until snug The following is a brief overview and introduction to our options Integrated Sample Station The HG 8 Cold Climate Sub Surface Discharge Unit features a Sample Port quick connect that allo...

Page 10: ...ine Dechlorination Assembly 10 HG FP100 Thermal Control Valve 11 546138 100 1 Backflow Double Check Valve 12 014215 330N 1 Meter Coupling 13 024265 1 330N 1 Ball Angle Meter Valve 14 014210 1 330N 1 M...

Page 11: ...11 Notes HG 8 COLD CLIMATE FLUSHING SYSTEM...

Page 12: ...are liable only for their own acts and omissions and not those of each other MWP brands include Mueller Echologics Hydro Gate Hydro Guard HYMAX Jones Krausz Mi Net Milliken Pratt Pratt Industrial Sing...

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