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4

Disassembly and Reassembly Instructions

HG-4 SUB-SURFACE DISCHARGE UNIT

4. 

Conduct a system test upon 

completion of installation. Run a 
two minute manual flush test. 

NOTE: Plunger inside solenoid 
should be down when running and 
up when off. 

5.

 To prevent the loss of the 

solenoid plunger and spring, place 
an object or have a finger over the 
plunger of the solenoid. Allow the 
plunger enough space to kick out of 
the solenoid body into the object or 
finger hovering over it.

6.

 If test is successful re-assemble 

unit.

If everything checks out, the 
electrical system Is In working 
order. 
Valve Disassembly and Check
1.

 Remove six (6) bolts from top 

cover.

2. 

Slowly pull cover off the valve.

3. 

Remove rubber diaphragm and 

inspect for holes or worn areas.

4.

 Be certain to avoid contacting 

the EPDM rubber diaphragm with 
pipe putty. Pipe putty can cause the 
rubber to thin out and leak.

5.

 Remove the valve screen plug on 

the lower half of the valve body. Be 
careful not to exert too much force 
when pulling plug out.

6.

 Check for debris in the valve 

screen on the inlet side with the 
lower half of the valve body by 
removing the valve screen plug.

7.

 Return valve plug to Its proper 

location when debris screen is 
cleared.

8.

 Replace the top cover back onto 

the diaphragm - make sure to line 
up the openings in both.

Although the Hydro-Guard®  
Sub-Surface Unit was delivered 
completely assembled, it may be 
necessary and/or desirable to 
disassemble portions of the Unit, 
or the Unit in Its entirety, in order 
to allow for required service and 
maintenance. If disassembly  
is necessary, please follow the 
directions below. Always close the 
curb stop before working on the 
unit. 

HG-4 Battery Replacement
1.

 Remove protective external 

cover and unlatch the cover of the 
Internal protective sleeve.

2. 

Unscrew the cap off the 

watertight housing of the integrated 
Bluetooth programming interface. 
Pull the battery box out of the 
watertight housing. Replace 9-volt 
battery with a 9-volt lithium battery.

3.

 Place the battery back into the 

watertight integrated Bluetooth 
programming interface making 
certain to tighten the screw-on lid 
until snug.

4.

 Relatch the cover of the internal 

in-ground, protective sleeve and 
return the external housing to its 
proper location. 

Disassembly
1.

 Shut off water supply to unit and 

remove the green housing cover.

2.

 Unlatch hasp on hinged cover of 

HG-4 protective ground sleeve.

3.

 Push both handles down to 

release banjo coupling from the 
bottom plate. 

4. 

Pull straight up to remove the 

Internal assembly.

Electrical System Check 
1. 

Disassemble unit.

2. 

Unscrew Solenoid and be careful 

NOT TO LOSE THE O-RING.

3. 

Using the a standard iOS 

and Android cellular phone, and 
the K-Rain App (free), begin 
programmable procedure.

9.

 Match up the top cover of the 

valve with the bottom portion. 
The arrows have to align on both 
portions.

1O.

 Replace the bolts and tighten 

down.

Reassembly 
1. 

Install internal assembly into 

body, handles facing down. Set unit 
straight down until it rests on the 
male banjo coupling. Pull handles 
up to lock Into place.

2. 

Return hinged cover to its correct 

position and relatch the hasp lock. 
Secure with a padlock if so desired.

3. 

Turn on the water supply to the 

unit. Using the a standard iOS or 
Android phone (recommend phone 
be two years old or newer), and the 
K-Rain App, conducted a 2 minute 
manual flush test.

4. 

Install the housing cover over the 

unit and lock in place.

HG-4 DISASSEMBLY AND REASSEMBLY INSTRUCTIONS 

TOOLS NEEDED: HG-A2023 Security Tool, Philips screwdriver, flat-head screwdriver

Summary of Contents for Hydro-Guard HG-4

Page 1: ...d internal piping pressure has been relieved 4 Always use all necessary safety equipment and follow all recommended procedures when installing operating and maintaining the Hydro Guard Automatic Flush...

Page 2: ...ine feed Excavate a suitably sized ditch ensuring It is connected on one side to the utility s service line trench Remove any debris that might create uneven pressure on the Unit Compact the bottom of...

Page 3: ...enoids will come from the manufacturer with the plunger already magnetically latched open some zones will default to OPEN Follow the start up procedure for systems with DC Latching Solenoids Page 09 C...

Page 4: ...HG 4 Battery Replacement 1 Remove protective external cover and unlatch the cover of the Internal protective sleeve 2 Unscrew the cap off the watertight housing of the integrated Bluetooth programmin...

Page 5: ...Integrated Sample Station Included A standard feature on the HG 4 Sub Surface Discharge Unit Hydro Guard s Sample Port allows the end user to collect the sample You may wish to run a brief manual mod...

Page 6: ...an Screw HG S128 Relief Valve Sub Assembly HG S126 Insulation Star Sub Assembly 546549 HG 4 Top Plate Sub Assembly HG 2201 DIV 1021 R HG 21088 HG 4 Name Plate HG V129 Silver Thermal Insulation HG A200...

Page 7: ...7 NOTES...

Page 8: ...V Ltd All Rights Reserved The trademarks logos and service marks displayed in this document are the property of Mueller Water Products Inc its affiliates or other third parties Products marked with a...

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