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HG-4 SUB-SURFACE DISCHARGE UNIT

Installation Instructions

GENERAL

INSTALLATION

Site Evaluation

Each Hydro-Guard® System 
installation is unique and will 
require a minimum of advance 
planning. Prior to the installation of 
the device, the drainage patterns 
for the intended installation location 
should be reviewed. The drainage 
pattern must permit discharged 
water to flow away from the Hydro-
Guard® Unit. Discharged water 
flushed from the Hydro-Guard® 
Unit must be routed away from 
the device. It is recommended 
that a 6" catch pipe (by others) 
be installed inside of the HG-4's 
external cabinet. The catch pipe 

5. 

Backfill the hole around under, 

and inside of the Unit's below 
grade base with clean fill and/
or #57 stone. Backfilling should 
be accomplished in 6" compacted 
lifts. Check that the Unit Is level.

6.

 After installation is complete, 

sod the area around the  
Hydro-Guard® Unit or take other 
steps in order to prevent erosion. 
Inspect the area immediately 
around the Unit in order to ensure 
that the existing ground cover 

Overview

The Hydro-Guard® HG-4 Sub-
Surface Discharge Unit, the 
industry's premium patented, 
programmable flushing apparatus, 
is suitable for year-round use in 
cold to extreme cold climates. 
This Automatic Flushing System 
has been designed, engineered, 
and manufactured to provide 
outstanding dependability and 
performance. 
Please read and retain this manual 
for future training, reference, 
troubleshooting, and maintenance. 

Hydro-Guard® HG-4 Unit 
1. 

Remove the Hydro-Guard® Unit 

from Its packaging and inspect for 
possible damage during shipping.

2. 

Turn off service line feed.

  

Excavate a suitably-sized ditch 
ensuring It is connected on one 
side to the utility's service line 
trench. Remove any debris that 
might create uneven pressure 
on the Unit. Compact the bottom 
of the hole in order to minimize 
settling after installation. Place 
approxmiately 1-1/2 to 2 feet 
of #57 stone below the base of 
the HG-4 to allow for drainage. 
Then install non-compacted clean 
bedding material within the bottom 
of the hole. 

3. 

Slowly lower the Hydro-Guard® 

Unit into place, pressing it firmly 
Into the noncompacted bedding 
material until It is fully seated. 
Ensure that the Unit is level before 
beginning the backfilling operation. 
The top of the black base of the 
enclosure should be approxi mately 
1" above the final grade.

4. 

Connect the utility's water 

system to the Hydro-Guard® Unit 
by means of the 2" threaded 
connection.

shall be mounted at least 3" under 
the discharge piping of the HG-4 
(see Typical Installation illustration). 
The 6" pipe shall be installed 
a minimum of 24" below grade 
before a 90-degree bend or pipe 
size reduction. If desired, the 6" 
pipe can be reduced to a 3" or 4" 
pipe to continue the routing of the 
flow to a final discharge point. The 
recommended final discharge points 
may include a storm drain, drainage 
or retention pond, or a storm swale.
In the event static pressure is 
routinely above 110 psi, Mueller 
recommends installing a Pressure 
Reducing Valve ahead of the Hydro-
Guard Flushing System."

is not subject to severe erosion. 
You may opt to create a custom 
installation to best suit your needs.

7.

 Disinfect the Hydro-Guard® 

Flushing Device in accordance 
with the utility's policy. DO NOT 
exceed the dosage and contact 
times recommended by the 
AWWA.

8.

 The Hydro-Guard® Automatic 

Flushing Device may now be 
pro grammed and placed into 
service.                                                        

Summary of Contents for Hydro-Guard HG-4

Page 1: ...d internal piping pressure has been relieved 4 Always use all necessary safety equipment and follow all recommended procedures when installing operating and maintaining the Hydro Guard Automatic Flush...

Page 2: ...ine feed Excavate a suitably sized ditch ensuring It is connected on one side to the utility s service line trench Remove any debris that might create uneven pressure on the Unit Compact the bottom of...

Page 3: ...enoids will come from the manufacturer with the plunger already magnetically latched open some zones will default to OPEN Follow the start up procedure for systems with DC Latching Solenoids Page 09 C...

Page 4: ...HG 4 Battery Replacement 1 Remove protective external cover and unlatch the cover of the Internal protective sleeve 2 Unscrew the cap off the watertight housing of the integrated Bluetooth programmin...

Page 5: ...Integrated Sample Station Included A standard feature on the HG 4 Sub Surface Discharge Unit Hydro Guard s Sample Port allows the end user to collect the sample You may wish to run a brief manual mod...

Page 6: ...an Screw HG S128 Relief Valve Sub Assembly HG S126 Insulation Star Sub Assembly 546549 HG 4 Top Plate Sub Assembly HG 2201 DIV 1021 R HG 21088 HG 4 Name Plate HG V129 Silver Thermal Insulation HG A200...

Page 7: ...7 NOTES...

Page 8: ...V Ltd All Rights Reserved The trademarks logos and service marks displayed in this document are the property of Mueller Water Products Inc its affiliates or other third parties Products marked with a...

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