MTD Yard-Man 203 Operator'S Manual Download Page 12

12

Figure 12

Remove the safety switch from the front of the outer 
housing by removing the two self-tapping screws. 
See Figure 12.

Remove the two hex bolts and hex lock nuts which 
extend through the housing. Lift the flail screen out 
of the housing. Refer to Figure 10.

Remove the outer housing and housing blades by 
removing the fourteen self-tapping screws.

Remove the hex bolt, lock washer, and flat washer 
that secures the impeller assembly to the 
crankshaft. See Figure 13.

Figure 13  

Thread the special impeller tool into the crankshaft. 
Stop when the impeller assembly can move on the 
crankshaft.

If the old belt is still on the unit, cut belt to remove 
from unit.

Remove the impeller assembly from the crankshaft 
and unthread the special impeller tool from the 
impeller assembly.

Remove the inner housing and mounting adapter 
by removing the five hex bolts and two hex nuts. 
See Figure 14.

Figure 14

Insert the new belt between the frame and 
transmission pulley. It may be necessary to use a 
screwdriver to pry the frame away from the pulley in 
order to insert the belt. Being careful not to damage 
the pulley, apply a slight upward pressure and 
place belt around transmission pulley.
See Figure 15.

Figure 15

Press down on the belt guard spring by the idler 
pulley and release spring from the slot on the idler 
bracket. Place the belt on the idler pulley and place 
belt guard spring back into the slot on the idler 
bracket. See Figure 15.

Place the mounting adapter against the engine and 
make sure the hole in the mounting adapter is 
facing up.

Place the inner housing against mounting adapter 
and frame. Secure with the five hex bolts and two 
hex nuts previously removed. Refer to Figure 14.

Slide the impeller assembly onto the crankshaft 
and place a screwdriver under the belt. Turn the 
impeller assembly counterclockwise to seat the belt 
into the slot on the impeller. Make sure the belt is 
routed inside all belt guards.

Safety
Switch

Self-Tapping
Screw

Lower
Belt Guard

Self-Tapping
Screws

Impeller
Assembly

Hex Bolt
Lock Washer
Flat Washer

Hex Bolts

Hex Bolts

Idler

Frame

Belt Guard
Spring

Mounting
Adapter

Transmission Pulley

Idler
Bracket

Summary of Contents for Yard-Man 203

Page 1: ...k arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required...

Page 2: ...s explained below For future reference please copy the model number and the serial number of the equipment in the space below ENGINE INFORMATION The engine manufacturer is responsible for all engine r...

Page 3: ...ever attempt to unclog either the feed intake or discharge opening remove or empty vacuum bag or inspect and repair the machine while the engine is running Shut the engine off and wait until all movin...

Page 4: ...vacuum bag must be kept closed at all times during operation 10 Never operate without either the inlet nozzle or optional hose attachment properly attached to the machine Never attempt to attach or c...

Page 5: ...ating your machine NOTE Reference to right or left hand side of the chipper shredder vacuum is observed from the operating position Removing Unit From Carton Remove staples break glue on top flaps or...

Page 6: ...ne and disengage them quickly Bag Collects shredded or chipped material fed through the chipper chute or vacuumed up through the nozzle See Figure 5 Chipper Chute Allow twigs and small branches up to...

Page 7: ...e during operation or while performing any adjustments or repairs Thrown objects which ricochet can cause serious injury to the eyes Gas And Oil Fill Up Service the engine with gasoline and oil as ins...

Page 8: ...ngage Drive To engage the wheel drive hold the drive clutch control against the upper handle Releasing the drive clutch control stops the rear wheels from driving Release the drive clutch control to s...

Page 9: ...forward or backward for adjusting the nozzle door upwards or downwards Height must be adjusted equally In general raise the nozzle to vacuum a thick layer of leaves and lower the nozzle for smooth su...

Page 10: ...the gap reset once a season Check engine manual for correct plug type and gap specifications Removing The Flail Screen If the discharge area becomes clogged remove the flail screen and clean area as...

Page 11: ...iginal angle of grind Also make sure to remove an equal amount from each blade and torque hardware 250 300 in lbs NOTE Make certain blades are reassembled with the sharp edge facing upward Belt Remova...

Page 12: ...ecessary to use a screwdriver to pry the frame away from the pulley in order to insert the belt Being careful not to damage the pulley apply a slight upward pressure and place belt around transmission...

Page 13: ...re previously removed and insert all screws first before tightening Reassembled following the previous steps in reverse order Figure 17 Storing Your Chipper Shredder Vacuum Clean the equipment thoroug...

Page 14: ...ll tank with clean fresh gasoline 4 Drain fuel tank Refill with fresh fuel 5 Clean or replace air cleaner 6 See authorized service dealer Too much vibration 1 Loose parts or damaged impeller 1 See aut...

Page 15: ...15 Notes...

Page 16: ...16 Model 203 1 2 2 3 3 4 5 6 7 8 8 9 10 11 12 9 10 13 13 14 14 15 16...

Page 17: ...4 Spring Lever 11 781 0702 Index Bracket RH 12 781 0703 Index Bracket LH 13 738 0913 Shoulder Screw 14 736 3084 Flat Washer 510 x 1 12 x 060 15 712 0431 Hex Flange Lock Nut 3 8 16 16 631 0047 Door Ass...

Page 18: ...18 Model 203 1 2 2 3 4 2 5 3 3 5 6 7 8 9 10 11 12 13 13 14 14 14 15 15 16 17 17 18 19 21 22 23 24 25 26 27 28 29 30 31 30 32 33 34 35...

Page 19: ...12 0384 Hex Lock Nut 1 2 13 16 781 0627 Chipper Blade Cover 17 712 3004A Hex Flange Lock Nut 5 16 18 18 681 0098 Housing Ass y Inner Flail 19 781 0599 Upper Shredder Blade 21 736 0119 Lock Washer 5 16...

Page 20: ...20 Model 203 8 1 5 6 4 7 5 6 4 2 11 9 10 8 3 17 13 17 14 12 15 18 19 16 35 33 38 49 44 30 40 36 39 32 31 45 55 51 50 48 42 41 54 52 50 46 53 27 24 27 29 25 28 26 23 43 34 22 37 47...

Page 21: ...se Factory Approved Parts V BELTS are especially designed to engage and disengage safely A substitute non OEM V Belt can be dangerous by not disengaging completely 29 741 0414 Flange Bearing 629 ID 30...

Page 22: ...7 8 8 9 10 11 12 13 14 15 16 13 17 18 19 20 21 22 26 26 12 13 13 12 25 12 12 23 24 25 26 26 27 18 18 28 29 29 30 30 31 32 32 13 13 33 20 34 34 35 35 36 36 37 37 39 40 38 38 41 42 43 38 38 37 37 44 44...

Page 23: ...749 1094 Lower Push Handle 28 710 0502A Screw 3 8 16 x 1 25 29 710 0604A Hex Washer Screw 5 16 18 x 625 30 741 0413 Hex Flange Bearing 631 x 720 31 681 0097A Frame Assembly 32 781 0700 Axle Bracket 33...

Page 24: ...s such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD LLC does not e...

Reviews: