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j.

To reduce a fire hazard, keep machine free 
of grass, leaves, or other debris build-up. 
Clean up oil or fuel spillage and remove any 
fuel soaked debris.

k.

Allow machine to cool at least 5 minutes 
before storing.

OPERATION

1.

Do not put hands and feet near rotating parts or in 
the feeding chambers and discharge opening. 
Contact with the rotating impeller can amputate 
fingers, hands, and feet.

2.

Before starting the machine, make sure the chipper 
chute, feed intake, and cutting chamber are empty 
and free of all debris.

3.

Thoroughly inspect all material to be shredded and 
remove any metal, rocks, bottles, cans, or other 
foreign objects which could cause personal injury 
or damage to the machine.

4.

If the impeller strikes a foreign object or if your 
machine should start making an unusual noise or 
vibration, immediately shut the engine off. Allow the 
impeller to come to a complete stop. Disconnect 
the spark plug wire, ground it against the engine 
and perform the following steps:

a. Inspect for damage.
b. Repair or replace any damaged parts.
c.

Check for any loose parts and tighten to 
assure continued safe operation.

6.

Do not allow an accumulation of processed 
material to build up in the discharge area. This can 
prevent proper discharge and result in kickback of 
material through the feed opening.

7.

Do not attempt to shred or chip material larger than 
specified on the machine or in this manual. 
Personal injury or machine damage could result.

8.

Never attempt to unclog either the feed intake or 
discharge opening while the engine is running. 
Shut the engine off, wait until all moving parts have 
stopped, disconnect the spark plug wire and 
ground it against the engine before clearing debris. 

9.

Never operate without vacuum bag and discharge 
chute properly attached to the machine. Never 
empty or change vacuum bag while the engine is 
running. Zippered end of vacuum bag must be kept 
closed at all times during operation. 

10. Never operate without either the inlet nozzle or 

optional hose attachment properly attached to the 
machine. Never attempt to attach or change either 
attachment while the engine is running.

11. Keep all guards, deflectors and safety devices in 

place and operating properly.

12. Keep your face and body back and to the side of 

the chipper chute while feeding material into the 
machine to avoid accidental kickback injuries.

13. Never operate this machine without good visibility 

or light. Always be sure of your footing and keep a 
firm hold on the handles.

14. Do not operate this machine on a gravel surface.
15. Do not operate this machine while under the 

influence of alcohol or drugs.

16. Muffler and engine become hot and can cause a 

burn. Do not touch.

17. Never pick up or carry machine while the engine is 

running.

MAINTENANCE AND STORAGE

1.

Never tamper with safety devices. Check their 
proper operation regularly.

2.

Check bolts and screws for proper tightness at 
frequent intervals to keep the machine in safe 
working condition. Also, visually inspect machine 
for any damage and repair, if needed.

3.

Before cleaning, repairing, or inspecting, stop the 
engine and make certain the impeller and all 
moving parts have stopped. Disconnect the spark 
plug wire and ground it against the engine to 
prevent unintended starting.

4.

Do not change the engine governor settings or 
overspeed the engine. The governor controls the 
maximum safe operating speed of the engine.

5.

Maintain or replace safety and instruction labels, as 
necessary.

6.

Follow this manual for safe loading, unloading, 
transporting, and storage of this machine.

7.

Never store the machine or fuel container inside 
where there is an open flame, spark or pilot light 
such as a water heater, furnace, clothes dryer, etc.

8.

Always refer to the operator’s manual for proper 
instructions on off-season storage.

9.

If the fuel tank has to be drained, do this outdoors.

10. Observe proper disposal laws and regulations for 

gas, oil, etc. to protect the environment. 

Summary of Contents for Yard-Man 203

Page 1: ...k arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required...

Page 2: ...s explained below For future reference please copy the model number and the serial number of the equipment in the space below ENGINE INFORMATION The engine manufacturer is responsible for all engine r...

Page 3: ...ever attempt to unclog either the feed intake or discharge opening remove or empty vacuum bag or inspect and repair the machine while the engine is running Shut the engine off and wait until all movin...

Page 4: ...vacuum bag must be kept closed at all times during operation 10 Never operate without either the inlet nozzle or optional hose attachment properly attached to the machine Never attempt to attach or c...

Page 5: ...ating your machine NOTE Reference to right or left hand side of the chipper shredder vacuum is observed from the operating position Removing Unit From Carton Remove staples break glue on top flaps or...

Page 6: ...ne and disengage them quickly Bag Collects shredded or chipped material fed through the chipper chute or vacuumed up through the nozzle See Figure 5 Chipper Chute Allow twigs and small branches up to...

Page 7: ...e during operation or while performing any adjustments or repairs Thrown objects which ricochet can cause serious injury to the eyes Gas And Oil Fill Up Service the engine with gasoline and oil as ins...

Page 8: ...ngage Drive To engage the wheel drive hold the drive clutch control against the upper handle Releasing the drive clutch control stops the rear wheels from driving Release the drive clutch control to s...

Page 9: ...forward or backward for adjusting the nozzle door upwards or downwards Height must be adjusted equally In general raise the nozzle to vacuum a thick layer of leaves and lower the nozzle for smooth su...

Page 10: ...the gap reset once a season Check engine manual for correct plug type and gap specifications Removing The Flail Screen If the discharge area becomes clogged remove the flail screen and clean area as...

Page 11: ...iginal angle of grind Also make sure to remove an equal amount from each blade and torque hardware 250 300 in lbs NOTE Make certain blades are reassembled with the sharp edge facing upward Belt Remova...

Page 12: ...ecessary to use a screwdriver to pry the frame away from the pulley in order to insert the belt Being careful not to damage the pulley apply a slight upward pressure and place belt around transmission...

Page 13: ...re previously removed and insert all screws first before tightening Reassembled following the previous steps in reverse order Figure 17 Storing Your Chipper Shredder Vacuum Clean the equipment thoroug...

Page 14: ...ll tank with clean fresh gasoline 4 Drain fuel tank Refill with fresh fuel 5 Clean or replace air cleaner 6 See authorized service dealer Too much vibration 1 Loose parts or damaged impeller 1 See aut...

Page 15: ...15 Notes...

Page 16: ...16 Model 203 1 2 2 3 3 4 5 6 7 8 8 9 10 11 12 9 10 13 13 14 14 15 16...

Page 17: ...4 Spring Lever 11 781 0702 Index Bracket RH 12 781 0703 Index Bracket LH 13 738 0913 Shoulder Screw 14 736 3084 Flat Washer 510 x 1 12 x 060 15 712 0431 Hex Flange Lock Nut 3 8 16 16 631 0047 Door Ass...

Page 18: ...18 Model 203 1 2 2 3 4 2 5 3 3 5 6 7 8 9 10 11 12 13 13 14 14 14 15 15 16 17 17 18 19 21 22 23 24 25 26 27 28 29 30 31 30 32 33 34 35...

Page 19: ...12 0384 Hex Lock Nut 1 2 13 16 781 0627 Chipper Blade Cover 17 712 3004A Hex Flange Lock Nut 5 16 18 18 681 0098 Housing Ass y Inner Flail 19 781 0599 Upper Shredder Blade 21 736 0119 Lock Washer 5 16...

Page 20: ...20 Model 203 8 1 5 6 4 7 5 6 4 2 11 9 10 8 3 17 13 17 14 12 15 18 19 16 35 33 38 49 44 30 40 36 39 32 31 45 55 51 50 48 42 41 54 52 50 46 53 27 24 27 29 25 28 26 23 43 34 22 37 47...

Page 21: ...se Factory Approved Parts V BELTS are especially designed to engage and disengage safely A substitute non OEM V Belt can be dangerous by not disengaging completely 29 741 0414 Flange Bearing 629 ID 30...

Page 22: ...7 8 8 9 10 11 12 13 14 15 16 13 17 18 19 20 21 22 26 26 12 13 13 12 25 12 12 23 24 25 26 26 27 18 18 28 29 29 30 30 31 32 32 13 13 33 20 34 34 35 35 36 36 37 37 39 40 38 38 41 42 43 38 38 37 37 44 44...

Page 23: ...749 1094 Lower Push Handle 28 710 0502A Screw 3 8 16 x 1 25 29 710 0604A Hex Washer Screw 5 16 18 x 625 30 741 0413 Hex Flange Bearing 631 x 720 31 681 0097A Frame Assembly 32 781 0700 Axle Bracket 33...

Page 24: ...s such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD LLC does not e...

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