MTD 500 Thru 509 Operator'S Manual Download Page 7

7

SECTION 3:   ASSEMBLING YOUR LAWN MOWER

IMPORTANT:

 This unit is shipped without gasoline or oil 

in the engine. Be certain to service engine with gasoline 
and oil as instructed in the separate engine manual 
before operating your mower.

NOTE: Reference to right or left hand side of the mower
is observed from the operating position.

Removing Unit From Carton

Remove staples, break glue on top flaps, or cut 
tape at carton end and peel along top flap to open 
carton.

Remove loose parts if included with unit (i.e., 
operator’s manual, etc.)

Cut along corners, lay carton down flat, and remove 
packing material.

Roll or slide unit out of carton and check carton 
thoroughly for loose parts.

Disconnecting Spark Plug Wire

Before setting up your lawn mower, disconnect the 
spark plug wire from the spark plug. See Figure 1.

Figure 1

Setting Up Your Lawn Mower

Raise the lower handle, as shown in Figure 2 
(Step1), until it snaps into place. Lift up and pull 
back on the upper handle to raise the handle into 
the operating position (Step 2). See Figure 2. Make 
certain the lower handle is seated securely into the 
handle bracket assemblies.

Figure 2

To secure the upper and lower handle, tighten the 
wing nuts near the top of lower handle (carriage 
bolts must be seated properly into the 
handle).Tighten the wing nuts at the end of the 
lower handle to secure the handle to handle 
bracket assemblies. See Figure 3.

NOTE: Your mower is shipped with the handle in the
higher position. If you wish to lower the height of the
handle, refer to the Adjustment Section.

Figure 3

Fasten the cable to the lower handle with the cable 
tie found on the lower handle. Pull the cable tie tight 
and trim off the excess. See Figure 4.

Figure 4

If not already, move rope guide to the first hole 
above the lower handle on right side. The wing nut 
loosens and secures the rope guide to handle.
See Figure 5.

Figure 5

With the spark plug wire disconnected and 
grounded, hold the blade control handle against the 
upper handle, and pull the starter rope out of the 
engine. Release the blade control handle. Slip the 
starter rope into the rope guide. Tighten wing nut.

Summary of Contents for 500 Thru 509

Page 1: ...22 Rotary Mowers Model Series 500 Thru 509 ...

Page 2: ...k help from the experts Choose from the options below Visit mtdproducts com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available If you prefer to reach a Customer Support Representative please call 1 800 800 7310 The engine manufacturer is responsible for all engine related i...

Page 3: ...ke Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator 5 To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep children bystanders helpers and pets at least 75 feet from the mower while it is in operation Stop machine if anyone enters the area 6 Always wear safet...

Page 4: ... 1 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator 2 Be alert and turn mower off if a child enters the area 3 Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mo...

Page 5: ...isconnect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower 8 Never attempt to make a wheel or cutting height adjustment while the engine is running 9 Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thr...

Page 6: ... N T I N G A 1 5 S L O P E WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across ...

Page 7: ...r handle to raise the handle into the operating position Step 2 See Figure 2 Make certain the lower handle is seated securely into the handle bracket assemblies Figure 2 To secure the upper and lower handle tighten the wing nuts near the top of lower handle carriage bolts must be seated properly into the handle Tighten the wing nuts at the end of the lower handle to secure the handle to handle bra...

Page 8: ...st time Push the chute deflector up and towards the engine Holding the deflector in this position remove the retainer See Figure 8 Lower the chute deflector carefully to its operating position keeping your fingers out of the way Figure 8 WARNING The chute retainer must be removed and discarded before operating the mower Installing Mulching Baffle If your mower is equipped with the optional mulchin...

Page 9: ...ust the cutting height All four levers have to be at the same relative position to ensure an uniform cut See Figure 10 Engine Controls See the separate engine manual for the location and function of the controls on the engine Figure 10 Stopping Engine Release blade control handle to stop the engine and the blade Disconnect spark plug wire and ground it to a bolt on the engine WARNING Before using ...

Page 10: ...ng operation is an indication of damage The unit should be promptly inspected and repaired Mulching For effective mulching do not cut wet grass because it tends to stick to the underside of the deck preventing proper mulching of grass clippings New or thick grass may require a narrower cut The ground speed should be adjusted to the condition of the lawn If mowing has been delayed and the grass has...

Page 11: ... any kind of service work on the lawn mower Blade Control Handle Lubricate the pivot points on the blade control handle at least once a season with light oil The blade control must operate freely in both directions See Figure 13 Wheels Lubricate the wheels at least once a season with light oil or motor oil If the wheels are removed for any reason lubricate the surface of the pivot arm and inner su...

Page 12: ...tarting engine every time Service air cleaner every 25 hours under normal conditions Poor engine performance and flooding usually indicate that the air cleaner should be serviced To service the air cleaner refer to the separate engine manual packed with your unit Clean the engine periodically Remove dirt and debris with a cloth or brush Keep the cooling system blower housing area clean to permit p...

Page 13: ...erheats 1 Engine oil level low 2 Air flow restricted 3 Carburetor not adjusted properly 1 Fill crankcase with proper oil 2 Remove blower housing and clean 3 Adjust carburetor Idles poorly 1 Spark plug fouled faulty or gap too wide 2 Carburetor improperly adjusted 3 Dirty air cleaner 1 Reset gap to 030 or replace spark plug 2 Adjust carburetor 3 Clean air cleaner Excessive vibration 1 Cutting blade...

Page 14: ...14 ...

Page 15: ...ot Arm Assembly 23 748 0376C Blade Adapter 24 742 0742A 22 Mulching Blade 25 710 1044 Hex Cap Screw 3 8 24 x 1 5 26 736 0524A Blade Bell Support 27 738 1172 Shoulder Screw 3 8 16 x 302 28 736 0741 Bell Washer 760 ID x 1 25 OD 29 734 1988 Front Wheel Assembly 7 x 1 8 31 720 0426 Height Adjuster Knob 32 732 1026 Front Spring Lever 33 747 0710 Hinge Pin 34 732 1014 Torsion Spring 35 17032A Deflector ...

Page 16: ...aintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s authorized channels of export distribution e Re...

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