MTD 500 Thru 509 Operator'S Manual Download Page 4

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18. If the equipment should start to vibrate abnormally, stop 

the engine and check immediately for the cause. 
Vibration is generally a warning of trouble.

19. Shut the engine off and wait until the blade comes to a 

complete stop before removing the grass catcher or 
unclogging the chute. The cutting blade continues to 
rotate for a few seconds after the engine is shut off. 
Never place any part of the body in the blade area until 
you are sure the blade has stopped rotating.

20. Never operate mower without proper trail shield, 

discharge cover, grass catcher, blade control handle or 
other safety protective devices in place and working. 
Never operate mower with damaged safety devices. 
Failure to do so, can result in personal injury.

21. Muffler and engine become hot and can cause a burn. Do 

not touch.

22. Only use parts and accessories made for this machine by 

the manufacturer. Failure to do so, can result in personal 
injury.

23. If situations occur which are not covered in this manual, 

use care and good judgment. Contact your dealer for 
assistance. Telephone 1-800-800-7310 for the name of 
your nearest dealer.

Slope Operation

Slopes are a major factor related to slip and fall accidents 
which can result in severe injury. Operation on slopes 
requires extra caution. If you feel uneasy on a slope, do not 
mow it. For your safety, use the slope gauge included as part 
of this manual to measure slopes before operating this unit on 
a sloped or hilly area. If the slope is greater than 15 degrees, 
do not mow it.

Do:

1.

Mow across the face of slopes; never up and down. 
Exercise extreme caution when changing direction on 
slopes.

2.

Watch for holes, ruts, rocks, hidden objects, or bumps 
which can cause you to slip or trip. Tall grass can hide 
obstacles.

3.

Always be sure of your footing. A slip and fall can cause 
serious personal injury. If you feel you are losing your 
balance, release the blade control handle immediately, 
and the blade will stop rotating within 3 seconds.

Do Not:

1.

Do not mow near drop-offs, ditches or embankments, 
you could lose your footing or balance.

2.

Do not mow slopes greater than 15 degrees as shown on 
the slope gauge.

3.

Do not mow on wet grass. Unstable footing could cause 
slipping.

Children

Tragic accidents can occur if the operator is not alert to the 
presence of children. Children are often attracted to the 
mower and the mowing activity. They do not understand the 
dangers. Never assume that children will remain where you 
last saw them.

1.

Keep children out of the mowing area and under the 

watchful care of a responsible adult other than the 
operator.

2.

Be alert and turn mower off if a child enters the area.

3.

Before and while moving backwards, look behind and 
down for small children.

4.

Use extreme care when approaching blind corners, 
doorways, shrubs, trees, or other objects that may 
obscure your vision of a child who may run into the 
mower.

5.

Keep children away from hot or running engines. They 
can suffer burns from a hot muffler. 

6.

Never allow children under 14 years old to operate a 
power mower. Children 14 years old and over should 
read and understand the operation instructions and 
safety rules in this manual and should be trained and 
supervised by a parent.

Service

Safe Handling Of Gasoline:

1.

To avoid personal injury or property damage use extreme 
care in handling gasoline. Gasoline is extremely 
flammable and the vapors are explosive. Serious 
personal injury can occur when gasoline is spilled on 
yourself or your clothes which can ignite. 

2.

Wash your skin and change clothes immediately.

3.

Use only an approved gasoline container.

4.

Never fill containers inside a vehicle or on a truck or 
trailer bed with a plastic liner. Always place containers on 
the ground away from your vehicle before filling.

5.

When practical, remove gas-powered equipment from 
the truck or trailer and refuel it on the ground. If this is not 
possible, then refuel such equipment on a trailer with a 
portable container, rather than from a gasoline dispenser 
nozzle.

6.

Keep the nozzle in contact with the rim of the fuel tank or 
container opening at all times until fueling is complete. Do 
not use a nozzle lock-open device.

7.

Extinguish all cigarettes, cigars, pipes and other sources 
of ignition.

8.

Never fuel machine indoors because flammable vapors 
will accumulate in the area.

9.

Never remove gas cap or add fuel while the engine is hot 
or running. Allow engine to cool at least two minutes 
before refueling.

10. Never over fill fuel tank. Fill tank to no more than ½ inch 

below bottom of filler neck to provide space for fuel 
expansion.

11. Replace gasoline cap and tighten securely.
12. If gasoline is spilled, wipe it off the engine and 

equipment. Move unit to another area. Wait 5 minutes 
before starting the engine.

13. Never store the machine or fuel container inside where 

there is an open flame, spark or pilot light as on a water 
heater, space heater, furnace, clothes dryer or other gas 
appliances. 

14. To reduce fire hazard, keep mower free of grass, leaves, 

or other debris build-up. Clean up oil or fuel spillage and 
remove any fuel soaked debris. 

15. Allow a mower to cool at least 5 minutes before storing.

Summary of Contents for 500 Thru 509

Page 1: ...22 Rotary Mowers Model Series 500 Thru 509 ...

Page 2: ...k help from the experts Choose from the options below Visit mtdproducts com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate button and help is immediately available If you prefer to reach a Customer Support Representative please call 1 800 800 7310 The engine manufacturer is responsible for all engine related i...

Page 3: ...ke Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator 5 To help avoid blade contact or a thrown object injury stay in the operator zone behind the handles and keep children bystanders helpers and pets at least 75 feet from the mower while it is in operation Stop machine if anyone enters the area 6 Always wear safet...

Page 4: ... 1 Keep children out of the mowing area and under the watchful care of a responsible adult other than the operator 2 Be alert and turn mower off if a child enters the area 3 Before and while moving backwards look behind and down for small children 4 Use extreme care when approaching blind corners doorways shrubs trees or other objects that may obscure your vision of a child who may run into the mo...

Page 5: ...isconnect the spark plug wire and ground against the engine Thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower 8 Never attempt to make a wheel or cutting height adjustment while the engine is running 9 Grass catcher components discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thr...

Page 6: ... N T I N G A 1 5 S L O P E WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on such a slope it is extremely difficult to maintain your footing and you could slip resulting in serious injury Operate RIDING mowers up and down slopes never across ...

Page 7: ...r handle to raise the handle into the operating position Step 2 See Figure 2 Make certain the lower handle is seated securely into the handle bracket assemblies Figure 2 To secure the upper and lower handle tighten the wing nuts near the top of lower handle carriage bolts must be seated properly into the handle Tighten the wing nuts at the end of the lower handle to secure the handle to handle bra...

Page 8: ...st time Push the chute deflector up and towards the engine Holding the deflector in this position remove the retainer See Figure 8 Lower the chute deflector carefully to its operating position keeping your fingers out of the way Figure 8 WARNING The chute retainer must be removed and discarded before operating the mower Installing Mulching Baffle If your mower is equipped with the optional mulchin...

Page 9: ...ust the cutting height All four levers have to be at the same relative position to ensure an uniform cut See Figure 10 Engine Controls See the separate engine manual for the location and function of the controls on the engine Figure 10 Stopping Engine Release blade control handle to stop the engine and the blade Disconnect spark plug wire and ground it to a bolt on the engine WARNING Before using ...

Page 10: ...ng operation is an indication of damage The unit should be promptly inspected and repaired Mulching For effective mulching do not cut wet grass because it tends to stick to the underside of the deck preventing proper mulching of grass clippings New or thick grass may require a narrower cut The ground speed should be adjusted to the condition of the lawn If mowing has been delayed and the grass has...

Page 11: ... any kind of service work on the lawn mower Blade Control Handle Lubricate the pivot points on the blade control handle at least once a season with light oil The blade control must operate freely in both directions See Figure 13 Wheels Lubricate the wheels at least once a season with light oil or motor oil If the wheels are removed for any reason lubricate the surface of the pivot arm and inner su...

Page 12: ...tarting engine every time Service air cleaner every 25 hours under normal conditions Poor engine performance and flooding usually indicate that the air cleaner should be serviced To service the air cleaner refer to the separate engine manual packed with your unit Clean the engine periodically Remove dirt and debris with a cloth or brush Keep the cooling system blower housing area clean to permit p...

Page 13: ...erheats 1 Engine oil level low 2 Air flow restricted 3 Carburetor not adjusted properly 1 Fill crankcase with proper oil 2 Remove blower housing and clean 3 Adjust carburetor Idles poorly 1 Spark plug fouled faulty or gap too wide 2 Carburetor improperly adjusted 3 Dirty air cleaner 1 Reset gap to 030 or replace spark plug 2 Adjust carburetor 3 Clean air cleaner Excessive vibration 1 Cutting blade...

Page 14: ...14 ...

Page 15: ...ot Arm Assembly 23 748 0376C Blade Adapter 24 742 0742A 22 Mulching Blade 25 710 1044 Hex Cap Screw 3 8 24 x 1 5 26 736 0524A Blade Bell Support 27 738 1172 Shoulder Screw 3 8 16 x 302 28 736 0741 Bell Washer 760 ID x 1 25 OD 29 734 1988 Front Wheel Assembly 7 x 1 8 31 720 0426 Height Adjuster Knob 32 732 1026 Front Spring Lever 33 747 0710 Hinge Pin 34 732 1014 Torsion Spring 35 17032A Deflector ...

Page 16: ...aintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s authorized channels of export distribution e Re...

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